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Prediction of Bead Geometry Using a Two-Stage SVM–ANN Algorithm for Automated Tungsten Inert Gas (TIG) Welds

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Institute for Advanced Manufacturing and Engineering, Coventry University, Coventry CV6 5LZ, UK
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Nuclear Advanced Manufacturing Research Centre, University of Sheffield, Rotherham S60 5WG, UK
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sigma Maths and Stats Support Centre, Coventry University, Coventry CV1 5FB, UK
*
Author to whom correspondence should be addressed.
J. Manuf. Mater. Process. 2019, 3(2), 39; https://doi.org/10.3390/jmmp3020039
Received: 22 April 2019 / Revised: 1 May 2019 / Accepted: 5 May 2019 / Published: 8 May 2019
Prediction of weld bead geometry is critical for any welding process, since several mechanical properties of the weldment depend on this. Researchers have used artificial neural networks (ANNs) to predict the bead geometry based on the input parameters for a welding process; however, the number of hidden layers used in these ANNs are limited to one due to the small amount of data usually available through experiments. This results in a reduction in the accuracy of prediction. Such ANNs are also incapable of capturing sudden changes in the input–output trends; for example, where a wide range of heat inputs results in flat crown (zero crown height), but any further reduction in the current sharply increases the crown height. In this study, it was found that above mentioned issues can be resolved on using a two-stage algorithm consisting of support vector machine (SVM) and an ANN. The two-stage SVM–ANN algorithm significantly improved the accuracy of prediction and could be used as a replacement for the multiple hidden layer ANN, without requiring additional data for training. The improvement in prediction was evident near regions of sudden changes in the input–output correlation and can lead to a better prediction of mechanical properties. View Full-Text
Keywords: bead geometry prediction; support vector machines; artificial neural networks; data classification bead geometry prediction; support vector machines; artificial neural networks; data classification
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Kshirsagar, R.; Jones, S.; Lawrence, J.; Tabor, J. Prediction of Bead Geometry Using a Two-Stage SVM–ANN Algorithm for Automated Tungsten Inert Gas (TIG) Welds. J. Manuf. Mater. Process. 2019, 3, 39.

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