Multi-Material 3D-Printing Nozzle Design Based on the Theory of Inventive Problem Solving and Knowledge Graph
Abstract
:1. Introduction
2. Design Methodology
2.1. TRIZ Problem-Solving Direction Capture
2.2. Establishment of Knowledge Graph
2.3. Knowledge Visualization Search Based on KG Path
2.4. Design Solution Generation
3. Case Study
- Multi-material printing is not possible due to poor spitting caused by insufficient extrusion strength of the consumables.
- Blockage problem caused by uneven temperature heating.
- The 3D-printing device cannot perform the printing in situ.
3.1. FDM 3D-Printing Mechanical Device
- Fixed and non-removable physical parts, including the nozzle body, feeding device, extrusion device, feeding tube, nozzle, etc. These parts are all modules that cannot be disassembled or physically changed during the printing process.
- Removable parts, such as the heating device. The operator can adjust the temperature by disassembling and modifying it to meet the different temperature requirements of different consumables.
- Control and detection section, including the stepper motor, temperature sensor, guide rail, etc. These parts can provide working data during operation and adjust the extrusion speed of the nozzle by adjusting its speed, making it a controllable part for the operator during use. Different nondestructive testing and monitoring can be considered for the specific design and functionality.
3.2. Problem Identification and Recommendation Formulation
3.2.1. System Contradiction
- Use of multiple consumables can lead to clogging;
- Use of multiple consumables can lead to contamination;
- Multiple nozzle replacements can be time-consuming and can affect printing accuracy.
3.2.2. Conflict Matrix
3.2.3. Inventive Principle
3.2.4. Selection Principle
3.2.5. Questions/Suggestions
3.3. Knowledge Push and Idea Generation
3.4. Creativity and Multi-Program Generation
3.5. Results
4. Conclusions
Author Contributions
Funding
Conflicts of Interest
References
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System Contradiction | TRIZ Contradiction | Inventive Principle | Selection Principle | Definition of the Problem or Recommendation |
---|---|---|---|---|
Use of multiple consumables can lead to bonding and clogging | The quantity of a substance or thing—stability | No. 15 No. 2 No. 17 No. 40 | No. 15, dynamism No. 17, multidimensionality | Q1, Q2 |
The quantity of a substance or thing—reliability | No. 18 No. 3 No. 28 No. 40 | No. 3, local quality | Q3 | |
Use of multiple consumables can lead to contamination | Quantity of the substance or thing—harmful factors produced by the object | No. 3 No. 35 No. 40 No. 39 | No. 3, local quality No. 39, inert environment | Q3, Q4 |
Multiple nozzle replacement is time-consuming, and can lead toprint accuracy | The quantity of a substance or thing—productivity | No. 13 No. 29 No. 3 No. 27 | No. 3, local quality No. 29, pneumatic and hydraulic mechanism | Q3, Q5 |
Adaptability and versatility—ease of operation process | No. 15 No. 34 No. 1 No. 16 | No. 1, split No. 15, dynamism | Q6, Q1 | |
Adaptability and versatility—productivity | No. 35 No. 28 No. 6 No. 37 | No. 6, multifunctionality | Q7 |
Number | Definition of the Problem or Recommendation |
---|---|
Q1 | The system should be designed as dynamically as possible (to make it more flexible) |
Q2 | Should consider the object in space |
Q3 | System design should be as localized as possible (allowing objects to perform their respective functions at their best) |
Q4 | Vacuum environment can be considered |
Q5 | Pneumatic or hydraulic structure can be considered |
Q6 | The degree of segmentation of some parts should be increased |
Q7 | Where appropriate, make the object as versatile as possible |
Q8 | Make spitting more stable (required by the system itself) |
Design Knowledge from Graph | Problem Solved | Design Idea Generation |
---|---|---|
Rotatable displaceable pipe, divided plurality groups, nozzles, having apparatus exchange, and intersect oblique acute angle | P1, P2, P3 P6, P7 | |
Preheated conduit, comprising first conduit, and disposed first main body | P1, P2, P6 | |
Directing pressurized stream, gas, comprising pressure source, clearing outlet nozzle, comprising high pressure | P4, P5, P7 | |
Comprising valve element, account, spray valves, ring gap nozzle arranged, annular chamber enclosing, central chamber, and annular chamber | P1, P6 | |
Has ejection device and the narrowest spread | P8 | |
…… |
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Tian, C.; Xue, H.; Fang, K.; Zhang, K.; Tian, G. Multi-Material 3D-Printing Nozzle Design Based on the Theory of Inventive Problem Solving and Knowledge Graph. Designs 2023, 7, 103. https://doi.org/10.3390/designs7050103
Tian C, Xue H, Fang K, Zhang K, Tian G. Multi-Material 3D-Printing Nozzle Design Based on the Theory of Inventive Problem Solving and Knowledge Graph. Designs. 2023; 7(5):103. https://doi.org/10.3390/designs7050103
Chicago/Turabian StyleTian, Chenyu, Hao Xue, Kaijin Fang, Kai Zhang, and Guiyun Tian. 2023. "Multi-Material 3D-Printing Nozzle Design Based on the Theory of Inventive Problem Solving and Knowledge Graph" Designs 7, no. 5: 103. https://doi.org/10.3390/designs7050103
APA StyleTian, C., Xue, H., Fang, K., Zhang, K., & Tian, G. (2023). Multi-Material 3D-Printing Nozzle Design Based on the Theory of Inventive Problem Solving and Knowledge Graph. Designs, 7(5), 103. https://doi.org/10.3390/designs7050103