Abstract
Wound healing is a physiological process occurring after the onset of a skin lesion aiming to reconstruct the dermal barrier between the external environment and the body. Depending on the nature and duration of the healing process, wounds are classified as acute (e.g., trauma, surgical wounds) and chronic (e.g., diabetic ulcers) wounds. The latter take several months to heal or do not heal (non-healing chronic wounds), are usually prone to microbial infection and represent an important source of morbidity since they affect millions of people worldwide. Typical wound treatments comprise surgical (e.g., debridement, skin grafts/flaps) and non-surgical (e.g., topical formulations, wound dressings) methods. Modern experimental approaches include among others three dimensional (3D)-(bio)printed wound dressings. The present paper reviews recently developed 3D (bio)printed hydrogels for wound healing applications, especially focusing on the results of their in vitro and in vivo assessment. The advanced hydrogel constructs were printed using different types of bioinks (e.g., natural and/or synthetic polymers and their mixtures with biological materials) and printing methods (e.g., extrusion, digital light processing, coaxial microfluidic bioprinting, etc.) and incorporated various bioactive agents (e.g., growth factors, antibiotics, antibacterial agents, nanoparticles, etc.) and/or cells (e.g., dermal fibroblasts, keratinocytes, mesenchymal stem cells, endothelial cells, etc.).
1. Introduction
Skin is considered the first line of the body’s defense against external invaders causing various diseases since it protects the internal organs/tissues from direct sunlight (i.e., UV radiation), extreme temperatures, injuries, infections, etc. Hence, it is a very vulnerable tissue highly prone to injury, resulting in disruption of epidermal and probably dermal integrity or otherwise in skin wounds [1,2,3,4]. Wounds can be classified as acute and chronic depending on the healing process’s nature and duration. Acute wounds such as trauma and surgical wounds usually heal in a relatively short time frame (e.g., 2–3 months) depending on the epidermal/dermal damage, size and depth of the wound. On the other hand, chronic wounds such as pressure, venous and diabetic ulcers do not heal (non-healing chronic wounds) or take a very long time to heal (e.g., several months), resulting in the formation of scars, and can be infected by bacteria and other exogenous factors [2,5]. Chronic wounds affect millions of people (≥20 million) and represent a significant source of morbidity and an important financial burden to healthcare systems and society in general, consisting of direct (e.g., medical, health care) and indirect (e.g., sick leave, loss in productivity, early retirement, etc.) costs which increase year after year. This is mainly due to the aging population (i.e., chronic wounds are mostly common in elderly people [4,6]) and the modern lifestyle involving increased food consumption and lack of exercise [1,5,7,8]. For example, the global prevalence of obesity strongly increases the risk of diabetes and the development of diabetic foot ulcers, which have a serious impact on quality of life, due to the extremely slow healing process, recurrent infection (in ≥50% of diabetic ulcers), and in worst cases amputation (~20% of diabetic ulcer patients) [9] and mortality [8]. Even though there exist various treatments for diabetic wounds (e.g., surgical debridement, cell and/or growth factor delivery, vascular reconstruction, etc.), they usually have an enormous cost and limited efficiency [9]. Accordingly, the healing of chronic wounds is considered a major clinical challenge.
Wound dressings are sterile pads typically applied to wounds to stop bleeding, absorb exudate and protect the wounded area from being infected by bacteria and potentially other microorganisms, as well as from further trauma, thus promoting wound healing [5]. Medical adhesives such as fibrin glue, polyethylene glycol (PEG)- and cyanoacrylate-based adhesives have been extensively used for wound management and have been found to promote wound healing. However, difficulties in removing these adhesives due to strong attachment to the newly grown granulation tissue resulting in further injury and infection, limited oxygen permeability, inability for sufficient drug loading and absence of biomimicry have led to the development and exploration of advanced multifunctional wound dressings (e.g., patches with micro-, nano-architecture). The latter are capable of providing protection, maintaining the moisture in the wound microenvironment and accelerating the healing rate. Appropriate dressings should be selected as medical treatment for specific wounds taking into account the type of wound, its depth, its anatomical location, etc. [8,10]. The novel multifunctional wound dressings aim to address the great medical need to heal chronic wounds. Current treatment methods include skin flaps, full-thickness grafts, dermal substitutes, etc., which, however, suffer from donor sites’ shortage and often result in the formation of hypertrophic scars [8]. Tissue engineering (TE) approaches have led to the development of various temporary and permanent dressings that still do not meet the mechanical strength and skin biomimicry requirements [8].
Hydrogels have received a lot of attention as possible wound dressings owing to their potential to mimic characteristics of the extracellular matrix (ECM) environment present in native tissues [11,12], their elasticity (which plays a critical role in engineering soft and elastic tissues such as skin) and their high water content, which creates a cooling effect and facilitates the dressing application and removal, as well as their ability to encapsulate various bioactives (e.g., growth factors, antimicrobials, etc.) [2,5]. Recent advances in 3D (bio)printing technologies permit hydrogel customization according to wound size and depth [13,14] and enable the formation of multi-component hydrogels exhibiting various microstructures and networks of interconnected pores, which facilitate the transport of oxygen, nutrients, metabolic wastes, etc. [13,14]. Additionally, 3D bioprinting allows the temporal and spatial control of bioactive release, thus promoting bacteria reduction, favoring tissue proliferation and decreasing healing time [14]. An important advantage of hydrogel bioprinting, in comparison with traditional fabrication methods, is that it enables accurate control over the spatial patterning and architecture of constructs containing cellular and biochemical components, thus allowing the replication of biological tissues’ native spatial organization [15].
The aim of the present work is to comprehensively review the various types of 3D-(bio)printed hydrogel constructs (e.g., bioactive/antibacterial hydrogels, composite hydrogels, cell-laden hydrogels) that have been used in wound healing applications. The constructs are methodically presented in a tabulated form giving detailed information concerning the selected materials (e.g., sodium alginate, gelatin, peptides, etc.), the crosslinking (e.g., ionic, chemical) and (bio)printing methods (e.g., extrusion, digital light processing, etc.), the type of encapsulated bioactives (e.g., growth factors, antibacterial agents, etc.), the type of printed cells (e.g., fibroblasts, keratinocytes, stem cells, blood cells, etc.), the animal model used (e.g., normal and diabetic mice, rats, rabbits, etc.) and the type of wound (e.g., full-thickness wound), as well as the research outcome regarding physicochemical characterization of the (bio)printed hydrogel constructs, and in vitro and in vivo testing.
The present review paper is based on methodical research from PubMed and Google Scholar, using a combination of the following search terms: hydrogels, wound healing and 3D printing. The research covered a time period from 1 January 2013 to today. Both research and review papers addressing the in vitro and/or in vivo examination of various types of 3D-(bio)printed hydrogels for wound healing applications were carefully evaluated and chosen for inclusion.
2. Wound Healing
Wound healing is a natural process via which the body regenerates the dermal and epidermal tissue [2]. It is a common, complex but ordered physiological process that follows the onset of a skin tissue lesion (caused by an external factor like physical trauma, surgery, thermal injury, etc., or an internal factor like disease such as vascular diseases, diabetes, tumor, etc. [5,15]) in order to reconstruct the barrier between the human body and the external environment. It is a dynamic, interactive process that involves soluble mediators, various cell types (e.g., blood cells, parenchymal cells) and extracellular matrix (ECM) and comprises four sequential and overlapping regeneration phases: hemostasis (formation of fibrin plug), inflammation (swelling), proliferation (formation of new tissue and blood vessels) and remodeling of newly formed tissue (Figure 1) [2,15,16,17], which can be affected by specific factors such as wound cause, wound size/depth, disease, age, nutrition, etc. [2].
Figure 1.
Overview of normal vs. impaired wound healing. (A) Platelets form a clot at the site of injury and chemoattractants are released, recruiting key inflammatory cells. Next, inflammation takes charge, with infiltrating neutrophils and mast cells releasing pro-inflammatory cytokines and inducing strong sanitizing effects. This is accompanied by neutrophil extracellular trap (NETosis) induction, which assists in capturing and destroying invading pathogens. Tissue-resident macrophages react to pathogen- and damage-associated molecular patterns (PAMPs and DAMPs), activating. Later a provisional matrix comprised of fibronectin and other provisional extracellular matrix (ECM) components forms from the clot. (B) Impaired wounds see an upregulated influx of neutrophils and mast cells, leading to an overactive inflammatory response, causing collateral damage and extending the inflammatory phase to the detriment of subsequent phases. (C) Following the resolution of strong inflammation, the proliferative phase begins. Crucially, endothelial progenitor cells are stimulated by growth factors to induce angiogenesis. This angiogenesis allows for wound-resident cells to be supplied with oxygen and nutrients, facilitating their function. Infiltrating monocytes differentiate into M1 and M2 macrophage subsets. M1 macrophages maintain a strong inflammatory profile but are counterbalanced by pro-regenerative M2 macrophages, which release anti-inflammatory cytokines, growth factors and proteases, which replace the provisional ECM with collagens, assisted by properly functioning fibroblasts. This process results in thick granular tissue and full keratinocyte coverage. (D) Impaired wounds result in poor angiogenesis and, in the case of T2DM, glycated proteins. This hypoxic environment induces oxidative stress, driving inflammatory M1 macrophage polarization and impairment of fibroblasts, resulting in poor ECM reorganization and a persistent inflammatory environment. (E) Remodeling is carried out by macrophages, fibroblasts and myofibroblasts re-organizing the provisional ECM into a coherent scar structure primarily using matrix metalloproteinases (MMPs) and their inhibitors (TIMPs), resulting in tissue with strong tensile strength and functionality. (F) Impaired wound-resident cells remain ineffective and pro-inflammatory. Collagen reorganization resolves poorly, resulting in weak, non-functional skin that is apt to re-injure and potentially ulcerate, perpetually inflamed [16].
Trauma leads to the immediate activation of a clotting cascade, which results in the formation of a fibrin plug ensuring hemostasis. Platelets trapped in the clot release pro-inflammatory mediators (e.g., growth factors, cytokines) into the local wound environment, thus ensuring the invasion and recruitment of inflammatory (neutrophils, monocytes) and other cells to the wound area. Hemostasis typically lasts 2–3 h and triggers inflammation, which begins when the injured blood vessels leak transudate resulting in swelling. Inflammation controls bleeding and at the same time prevents infection. During this phase, the duration of which can vary from hours to days, pathogens, bacteria and damaged cells are removed from the wound. In the proliferative phase, proliferation and migration of endothelial cells and fibroblasts take place promoting angiogenesis and formation of new ECM. In this way, the wound is rebuilt with new tissue made up of nascent ECM. Furthermore, a new network of blood vessels is created allowing the granulation tissue to receive sufficient oxygen and nutrients. Epithelial cells migrate from wound edges, initiating epithelialization and thus a new epithelial barrier appears. As new tissues are built, the wound contracts. Keratinocyte differentiation aids in restoring the function of the epidermis as a barrier. The remodeling or maturation stage (lasting for months), refers to the phase when the new ECM is constantly reorganized/reconstructed by myofibroblasts. The collagen network is densified by the microfilaments attached to the ECM and the wound is further contracted. Simultaneously, new components are secreted, increasing matrix density and stability. Finally, ECM is further strengthened by fibroblasts and the wound fully closes, usually with the production of disordered tissue [2,4,16,17]. Disturbance of the healing process by microbial invasion or underlying pathological mechanism results in interruption and/or deregulation of one or more of the aforementioned phases and leads to non-healing (chronic) wounds such as diabetic, venous and pressure ulcers [2,4,7,16,17]. The latter are characterized by the accumulation of reactive oxygen species (ROS) and proneness to infection as well as a prominent and prolonged inflammatory phase leading to destruction of ECM and sequential effect on resident fibroblasts. This includes the alteration of fibroblasts’ ability to proliferate and synthesize/remodel ECM since the chronic wound-associated fibroblasts develop a senescent phenotype. Finally, the chronic wound environment impairs angiogenesis and delays epithelialization leading to delayed and/or impaired wound healing [15,18]. Figure 2 shows the abovementioned challenges, which result in retarded wound healing or non-healing.
Figure 2.
Wound-healing challenges in chronic wound environment [18].
In the specific case of diabetic ulcers, hyperglycemia and mitochondrial dysfunction lead to permeation of the wound microenvironment by reactive oxygen species (ROS) resulting in persistent and prolonged inflammation and vascular endothelial dysfunction as well as tissue necrosis [9]. More specifically, hypoxia is considered a major reason for wound damage caused by the limited supply of oxygen due to neuropathy and vascular dysfunction, as well as enhanced oxygen consumption by cells at the wound site. Moreover, the disproportion between angiogenic and angiostatic factors can result in angiogenic imbalance and exacerbate wound hypoxia. Hypoxia can also intensify inflammatory responses, thus prolonging injury by enhancing oxygen radicals’ levels. Furthermore, the remodeling phase is hindered due to the considerably reduced proliferation and function of fibroblasts and differentiation into myofibroblasts. Additionally, increased levels of glucose-mediated induction of matrix metalloproteases-9 (MMP-9) overexpression impair the migration of keratinocytes. Finally, enhanced glucose levels can decrease VEGF and HIF-1α activity while increasing non-enzymatic glycation of important proteins resulting in abnormal function of cells and ECM and thus inhibiting angiogenesis [17].
To date, all types of antibiotics have been administered for the treatment of bacterial infections. However, chronic use of antibiotics should be avoided since it leads to drug resistance. Recently, different biomaterials exhibiting superior antibacterial activity have been developed based on metallic ions (e.g., silver and copper ions, zinc oxide, etc.), which, however, could cause serious toxicity. Therefore, the design/development of biomaterials that, apart from hindering mtROS generation and enhancing the supplementation of energy during hyperglycemia, could also sterilize wounds in an efficient and biosafe way, is urgently needed [9]. Furthermore, it has been recently revealed that the depth and duration of wounds can be related to microbial variety/loading. Accordingly, the characterization of the microbiome in order to distinguish between nonthreatening and problematic bioburden and localize bacterial colonies, alongside pathogens, is considered very important [19].
3. Wound Dressings
Typical wound treatments comprise surgical (e.g., debridement, skin grafts/flaps), and non-surgical (e.g., topical formulations, skin replacement, wound dressings incorporating or not growth factors, bioactive agents, nanoparticles) methods. Modern approaches include growth factors/cytokine therapy, stem cells (SCs) therapy, vacuum-aided wound closure, and three-dimensional (bio)printed wound dressings. Another approach involves the bioengineering of skin substitutes based on combinations of biomaterials, growth factors and cells [20].
Wound dressings are typically compresses or sterile pads that are applied directly onto the surface of wounds in order to protect them from further injury and promote their healing process. The required characteristics of wound dressings are presented in Table 1.
Table 1.
Required characteristics of wound dressings [2,21].
Dressings can be categorized into traditional and modern. Traditional dressings such as gauzes (woven and nonwoven), plasters, cotton wool and bandages (natural and synthetic) are economical and are typically used either as primary or secondary dressing products to protect wounds from being infected [2,21]. Due to their fibril-based structure, gauze pads are capable of absorbing wound exudates. However, since they are dry, they tend to stick to granulation tissue and their removal becomes very painful. Accordingly, they have to be frequently changed to avoid infection, and adherence to the wound as a consequence of absorbed exudates and the maceration of neighboring tissue. Furthermore, since they are not hydrophilic, they cannot provide a moist environment for the wound to promote healing. The above have been considered as major drawbacks and, accordingly, traditional dressings have become less desirable for exuding wounds and have been replaced by more advanced modern dressings [6,21,22,23].
The latter have been designed to ease wound healing apart from simply protecting the injured area. Modern dressings can be classified into biological and artificial. Biological dressings comprise donated human, animal or cadaver skin. These “auto-grafting” dressings are most appropriate for the complete healing of chronic deep wounds and/or burns. However, the insufficiency of donor skin is a serious drawback [2]. Artificial dressings are made of natural or synthetic polymers, composites, etc., and are characterized by the presence of a highly absorbing layer and semi-permeability [2,22]. Back in the 1980s, polyurethane (PU) foams and gels containing iodine and hydrocolloids were presented as wound dressings that absorb fluids and provide moisture. In the 1990s, artificial dressings included films, silicone meshes, synthetic foams, hydrocolloids, alginates, hydrogels, vapor-permeating adhesive films, dressings containing silver and collagen, etc. [2]. The above dressings, characterized by increased fluid handling properties, were developed to address the limitations of the traditional dressings, such as the maintenance of ideal humidity and temperature and the alleviation of chronic wound conditions (e.g., presence of increased levels of proinflammatory cytokines) in order to accelerate the healing process (e.g., granulation tissue formation, epithelial cells migration from the wound edges towards the wound center [22]), minimize the risk of maceration and protect the wound from bacterial invasion as well as prevent cross infection [6,21]. Modern dressings may also exhibit anti-inflammatory, antimicrobial, antioxidant and epithelializing properties as a result of their impregnation with pharmacologically active ingredients (e.g., antibiotics, analgesics, anti-inflammatory drugs, natural extracts, etc.) [6].
The selection of the ideal dressing for chronic wounds depends on the physiological conditions of the wound (e.g., location, wound depth and extent, wound adhesion, secreted exudate volume and viscosity, infection, etc. [6,21]). Consequently, it is crucial to select an appropriate dressing to stimulate the healing process [6]. For example, highly exuding wounds should be covered with dressings exhibiting adequate liquid absorption to avoid leakage around or through them. Apart from proper absorption capacity, the dressing should be capable of retaining the absorbed fluid. A balanced moisture wound environment would thus prevent maceration or overhydration and promote healing. At this point, it should be mentioned that the exudate composition varies with wound type. While in acute wounds it promotes wound remodeling and repair, in chronic wounds it slows down wound reconstructing cells’ proliferation because of the increased level of denaturing proteins (e.g., proteases, proinflammatory cytokines). In addition to the balanced moisture wound environment, the dressing should tackle bacterial invasion since highly exuding wounds are considered to be the perfect environment for the growth and spread of bacteria, which hold back the healing process [21].
Modern dressings are considered the top choice for curing various wound types due to their exceptional biocompatibility/biodegradability, ability to maintain a moist environment and temperature, pain relief, and improvement of a hypoxic environment. Those most commonly used in clinical practice are films, foams, hydrocolloids, alginates and hydrogels [6]. Table 2 shows examples of commercially available modern dressings.
Table 2.
Commercially available film, foam, hydrocolloid, alginate and hydrogel dressings [6,22].
3.1. Film Dressings
Film dressings are very thin, transparent polyurethane sheets of increased flexibility, which adhere to the periwound skin and achieve maintenance of moisture in the wound environment. They are impermeable to water and microorganisms but permeable to oxygen, water vapors and carbon dioxide. Due to their strong adherence, they can be applied to moving surfaces like joints but they cause pain and damage to the periwound upon removal. On the other hand, excessive accumulation of wound fluid beneath the dressing can result in loosening of the adhesive and leakage of the fluid, leading to maceration and facilitating bacterial invasion. Film dressings are typically applied to superficial and newly healed wounds, including graft sites of split skin and peripheral venous catheter sites [6].
3.2. Foam Dressings
Foam dressings most commonly consist of a polyurethane foam covered by a silicone film which acts as a microbial and water barrier. They are highly absorbing, depending on the foam thickness, texture and pore size, and can maintain a moist wound environment. They also provide thermal insulation. Their increased absorption capacity qualifies them for the treatment of exuding wounds. They can be attached to the wound for up to seven days, depending on the volume of the wound exudate. They are usually applied to minimal and moderately exuding wounds, burns, chronic wounds and ulcers. Then again, they are not recommended for the treatment of dry epithelial wounds, necrotic wounds and those needing frequent changes [6].
3.3. Hydrocolloid Dressings
Hydrocolloid dressings usually comprise self-adhesive hydrophilic colloid granules (e.g., carboxymethyl cellulose, gelatin, pectin) of various sizes, coated with a water-resistant polyurethane (PU) film protecting the wound from external agents such as bacteria, environmental agents, etc. They are capable of absorbing large amounts of wound exudate while being impermeable to vapors and oxygen, maintaining this way a moist wound environment, stimulating epithelialization and synthesis of collagen, and decreasing the pH of wound fluid resulting in bacteria reduction. In addition, they prevent infection and promote the removal of damaged/infected tissue via autolysis. Moreover, they do not need secondary dressings. They are frequently impregnated with active agents in order to treat lower-extremity and/or pressure ulcers. They are typically applied to low and/or moderate exuding wounds, granular and necrotic wounds, as well as acute wounds such as partial and/or full-thickness burns and (post)surgical wounds [6].
3.4. Alginate Dressings
Alginates have been extensively used in wound healing because of their valuable properties, like enhanced absorption capability, biocompatibility, non-toxicity and permeability to gases (e.g., oxygen, etc.) and liquids. They have been manufactured in various wound dressing forms, such as films, porous sheets, nanofibers, hydrogels, etc. [6,67]. In comparison with traditional dressings such as gauze, alginate dressings absorb excess wound exudate while retaining their structural integrity, thus providing a moist wound environment, diminishing bacterial infection and stimulating wound healing [6,67]. Furthermore, they can diminish wound odor and inflammation, and exhibit hemostatic properties [6]. Upon application onto the wound, alginate forms a gel and easily sloughs when removing the dressing or rinsing with sterile saline. A secondary dressing is usually required in order to stabilize the non-adhesive alginate dressing. Alginate is appropriate for the treatment of both acute and chronic exuding wounds like pressure ulcers, diabetic foot ulcers, (infected) surgical wounds and burns [6]. In the absence of adequate liquid necessary to form a gel, alginate could leave fibers at the wound site which could cause inflammation [6]. Alginate dressings are usually combined with various synthetic polymers to increase their mechanical properties. The therapeutic efficiency of the composite dressing is dependent on the ratio of synthetic polymers to alginate, the degree of crosslinking as well as the encapsulation of antimicrobial agents and/or nanoparticles [67].
3.5. Hydrogel Dressings
The development of hydrogels as potential wound dressings for pressure ulcers, dry chronic wounds, necrotic wounds, burns, etc., has received a lot of attention because of their three-dimensional (3D) porous structure mimicking extracellular matrix (ECM), their high water absorption and their mechanical properties (e.g., elasticity, softness) providing a cooling/soothing effect and facilitating the dressing application and removal, their oxygen permeability and their ability to encapsulate various active ingredients (e.g., pharmaceutics, growth factors, etc.) [2,5,70]. In particular, injectable hydrogels have triggered research interest due to their ability to fill irregular wounds, thus avoiding gel fragmentation, and their inherent self-healing properties [70].
Both natural (e.g., collagen, chitosan, hyaluronic acid, alginate, gelatin, etc.) and synthetic (e.g., poly(ethylene glycol dimethacrylate), poly(ethylene oxide), poly(hydroxyethyl methacrylate), poly(acrylic acid), etc.) polymers have been used for the formation of hydrogels [5] with a preference towards natural polymers exhibiting biocompatibility, nontoxicity, enhanced cell attachment and strong activity against bacteria [5,70]. Nevertheless, the performance of hydrogels formed using a single natural or synthetic polymer is often limited, so the research interest has focused on the design/development of multifunctional hydrogels with superior properties to be applied as wound dressings [2,5], including hydrogels efficiently encapsulating conductive agents, which further promote wound healing via regulation of cell activities like adhesion, proliferation and migration [70], as well as pharmaceutics, bioactive agents and/or nanoparticles [5]. It should be pointed out that all hydrogel properties (e.g., physicochemical, rheological/mechanical, biological) can be readily affected by their chemical composition (i.e., selection of polymer backbones, functional groups, crosslinking mechanism and secondary crosslinking interactions, as well as integration of nanocomposites) resulting in the formation of hydrogels exhibiting critical characteristics like injectability, stimuli responsiveness, self-healing, etc. [70].
In contrast, with the aforementioned modern wound dressings (e.g., films, foams, hydrocolloids), hydrogels exhibit easily tuned degradation properties, which make them suitable candidates for applications requiring targeted delivery of bioactive agents (e.g., growth factors, proteins/peptides, genes, stem cells/exosomes, etc.) and/or non-bioactive agents (e.g., oxygen, metal ions, nitric oxide, etc.) to the wound site (Figure 3) [17,22]. In this respect, the design/development of novel injectable multifunctional hydrogels encapsulating various types of bioactive agents and exhibiting self-healing, antibacterial activity and multi-stimuli responsiveness, via advanced technologies like electrospinning and 3D (bio)printing has recently become a hot research topic [5,17]. It should be noted that antimicrobial hydrogels (AMHs) are divided into hydrogels encapsulating antimicrobial agents and those with inherent antimicrobial properties [71].
Figure 3.
Potential therapies for diabetic wound repair. Strategies for manipulating the regeneration of diabetic wounds include the use of hydrogels (loaded with small molecules and stem cells, etc.), photothermal therapy and materials that release oxygen. All of these elements have been demonstrated to have an effect on in vitro and in vivo models of wound healing. These repair mechanisms include vascularization, less ROS production, oxygen release and antimicrobial resistance. Therefore, combining these strategies will undoubtedly change the result of diabetic wound healing [17].
3.6. Cell-Based Dressings
Cell-based dressings have been assessed and commercialized (Table 3) with an aim to replace the current standard of care (SOC) for complex/chronic wounds, which involves wound moisture control via cautious selection of appropriate wound dressings, providing the conditions for accurate protein/cell interactions that would promote wound healing. They typically use a cell-seeded hydrogel scaffold and their wound healing efficiencies (even though improved in comparison with SOC) vary between 31 and 50% of wound closure. Apart from their limited efficacy, their clinical translation is limited by higher upfront costs. The above could be overcome through the implementation of innovative manufacturing technologies like 3D bioprinting [4].
Table 3.
Cell-based dressings [4].
4. Three-Dimensional Printing
Three-dimensional (3D) printing is a well-known method employed to fabricate accurately designed 3D architectures with high resolution based on computer-aided design (CAD) and with the use of biocompatible inks (i.e., biomaterials that can be 3D printed). To be sure, 3D printing enables the fabrication of scaffolds of specific shapes, exhibiting controlled porous structure, permeability, mechanical properties, etc., for tissue engineering (TE) applications (e.g., tissue regeneration, engineering of artificial organs, etc.) [20,70,72,73,74]. The 3D-printed porous constructs promote oxygen exchange and ease the removal of metabolites, improving this way of cell proliferation [70]. The introduction of 3D printing to wound dressings has revealed promising results as a consequence of the method’s capability for controlled design and fabrication of dressings exhibiting tuned microstructure [8]. Furthermore, it allows the temporally and spatially controlled release of various bioactive agents (e.g., drugs, growth factors, antimicrobial agents, nanoparticles, etc.) [5,74,75].
3D-Printed Hydrogels
Hydrogels are a popular class of biomaterial inks owing to their biomimetic properties and their benign processing conditions entitling them as suitable candidates for TE applications. They are usually printed in the form of their precursor materials and their final structure is obtained via crosslinking during or post 3D printing [73]. Shape fidelity and collapsing are typical challenges in 3D hydrogel printing related to the viscoelastic properties of the ink and its solid content, respectively. Ideally, the ink should be able to flow through the nozzle throughout the printing process and preserve its shape post printing [76]. Hydrogel precursors need to have a suitable viscosity to preserve their structural integrity until crosslinking. This can be facilitated by the increase in the polymer concentration, the addition of composites and the use of (near) gel-phase inks such as gelatin solutions which can be printed at a temperature close to their sol–gel transition (near gel-phase inks) and partially crosslinked hydrogels like alginate solutions containing low concentrations of calcium chloride (gel-phase inks) [73], as well as via the use of rheology modifiers such as cellulose nanofibrils, which could improve ink printability and achieve shape fidelity post printing [76].
Recent advances in 3D printing technologies (e.g., extrusion-based 3D printing) permit hydrogel customization according to wound size and depth [13,14] and enable the formation of multi-component hydrogels exhibiting various microstructures and networks of interconnected pores which facilitate the transport of oxygen, nutrients, metabolic wastes, etc. [13,14], as well as the temporal and spatial control of bioactive’s release thus promoting bacteria reduction, favoring tissue proliferation and decreasing healing time [14].
Various types of polymers, both natural (e.g., sodium alginate (SA), chitosan, gelatin, carboxymethyl cellulose (CMC-Na), etc. [74,77]) and synthetic (e.g., 4-arm PEG [73], 2-hydroxyethyl methacrylate (HEMA), polyethylene glycol dimethacrylate (PEGDA), poly(acrylic acid) (PAA) [78], etc.), as well as combinations thereof, have been used for the formation of hydrogel inks. From a chemical point of view, the selected materials should be easily modified with various chemical groups in order to be crosslinked via different mechanisms (e.g., free radical, ionic, etc.) and functionalized with appropriate molecules (e.g., functional polymers, adhesion peptides, peptides cleavable by proteases). They should also undergo hydrolysis and/or enzymatic degradation, potentially exhibiting inherent antibacterial properties, stimuli responsiveness, etc. Finally, they could permit the formation of a reversible 3D network via dynamic chemical bonding to enable self-healing [5].
Sodium alginate (SA), a cost-effective marine-derived polysaccharide, characterized by excellent biocompatibility, enhanced aqueous solubility and minimal toxicity, has been widely utilized in 3D printing of wound dressings since it can rapidly crosslink with divalent cations (e.g., Ca2+, Mn2+, Ba2+, Cu2+) and absorbs excess wound fluid while it maintains a physiological moist wound environment [13,77,79,80]. On the other hand, shape infidelity, excessive swelling, rapid degradation rate, low mechanical properties, etc., could hinder its use in the 3D printing of wound dressings [77,79,80]. Nevertheless, modification and/or enhancement of SA by combination with different organic/inorganic materials (e.g., various polymers such as gellan gum [13], collagen, gelatin, cellulose, etc., and/or nanoparticles) can improve its performance [77,79]. In this respect, Wang and coworkers (2019) designed and fabricated a bilayer membrane (BLM) comprising a layer of alginate hydrogel printed on a poly (lactic-co-glycolic acid) (PLGA) fibrous membrane mimicking the dermis and epidermis, respectively. The PLGA membrane was found to prevent bacterial invasion and maintain the hydrogel moisture content, while the hydrogel layer stimulated cell adhesion and proliferation. In vivo application of the bilayer dressing resulted in the deposition of collagen I/III and enhanced neovascularization leading to skin regeneration (Figure 4) [81].
Figure 4.
In vivo wound healing and staining. (A) In vivo wound healing of blank control, PLGA, alginate hydrogel (AH), and BLM scaffold on PODs 0, 4, 8 and 12; NT, new tissue; RE, re-epithelization (Scale bar 250 μm). (B) Analysis of wound healing rates in different groups. (C) H&E staining of control, PLGA, AH, and BLM scaffold on PODs 4, 8 and 12 (Scale bar 50 μm). (D) Q-PCR analysis of IL-1b in different groups on PODs 4, 8 and 12. (E) Q-PCR analysis of TNF-a in different groups on PODs 4, 8 and 12. (F) Immunohistochemical staining of different groups on PODs 4, 8 and 12 (Scale bar 5 μm). The red arrow indicates the vessels. (G) Quantification of blood vessel density in CD31-stained tissue sections. (H) Quantitative analysis of CD31-positive area (* p < 0.05) [81].
In a very recent work, Kim and coworkers (2023) developed a bioactive alginate hydrogel ink incorporating salmon sperm-derived DNA and DNA-induced biomineralized silica and exhibiting biocompatibility, printability, mechanical stability as well as a reactive oxygen species (ROS) scavenging effect for machine learning-assisted 3D printing of hydrogel wound dressings (Figure 5). The fabricated hydrogel dressing was shown to have suitable porosity and mechanical properties and to efficiently absorb blood and wound exudate. Moreover, both DNA and biosilica enhanced the bioactivity of the hydrogel dressing regarding ROS scavenging, anti-inflammatory activity and angiogenesis, thus accelerating wound healing in acute and diabetic wounds [79]. In another study, Shen and coworkers (2021) developed an antibacterial hydrogel wound dressing of alginate embedded with the locally isolated bacteriophage (HZJ), which targets H5α Escherichia coli. The printed hydrogel dressing was revealed to gradually release lytic phages and to efficiently suppress bacterial growth for up to 24 h, thus responding to the rise of drug-resistant bacteria [82]. To treat wounds exhibiting bacterial infection, Chen and coworkers (2023) printed via co-axial 3D printing a hydrogel scaffold comprising dopamine-modified alginate and gelatin, which was crosslinked with Ca2+/Cu2+. Apart from being released from the hydrogel in a sustained manner, Cu2+ endowed the construct with a photothermal effect, which further improved its antibacterial activity on both S. aureus and E. coli. Furthermore, the released Cu2+ in combination with the hollow channels was shown to promote angiogenesis and wound healing [83].
Figure 5.
Schematic diagram of the fabrication of bioinspired 3D-printed hydrogels using DNA-induced biomineralization [79].
Gelatin, a low-cost, collagen-derived biocompatible/biodegradable material containing an RGD (i.e., arginine−glycine−aspartic acid) adhesive peptide sequence supporting cell adhesion, and matrix metalloproteinase (MMP) cleavage sites enabling its degradation in the presence of MMPs, has been also used for the development of inks but combined with other polymers due to its insufficient mechanical properties [84,85]. Gelatin methacrylate (GelMA) is also considered a promising option for the development of 3D-printed wound dressings because of its tunable properties controlled by the degree of methacrylation, as well as its ability to be photocrosslinked [72]. On the other hand, its poor mechanical properties could restrict its clinical application [86]. Chondroitin sulfate (CHS) is a glycosaminoglycan that has an essential role in ECM and cartilage, as well as in wound healing, growth factor signaling and inflammation. Nonetheless, it is difficult to form CHS-based materials for tissue regeneration through physical/chemical crosslinking. Remarkably, CHS methacryloyl (CHSMA), formed via the introduction of photocrosslinkable methacryloyl groups into the CHS chain is broadly used in TE applications [80].
Low-cost 3D-printed chitosan hydrogels have also attracted a lot of interest owing to their significant biocompatibility, biodegradability, absence of toxicity and antibacterial activity. On the other hand, its potential relation with toxic organic solvents and its poor mechanical properties (i.e., chitosan is very soft and thus deforms or collapses post printing) could limit its application in TE [87]. Therefore, it should be reinforced with other materials such as (bio)polymers in order to be successfully printed and preserve the scaffold shape [88]. In this framework, Zarandona and coworkers (2021) reinforced chitosan hydrogels with the abundant, biodegradable and non-toxic anionic heteropolysaccharide pectin which forms polyelectrolyte complexes with chitosan. The printed hydrogels were reported to exhibit a high degree of swelling and appropriate strength for shape maintenance after compression indicating their potential to be used as wound dressings [88]. In another study, Zhou and coworkers (2020) printed a chitosan ink comprising a chitosan solution (i.e., chitosan dissolved in an alkali aqueous solution) through extrusion into warm water where it crosslinked in situ by temperature increase via self-assembly of the polymer chains. This direct ink writing (DIW) method allowed the 3D printing of chitosan hydrogels of high quality and strength (e.g., 2.31 MPa for compression) suitable for wound healing applications [87].
Cellulose-derived materials have been found to be promising for the fabrication of scaffolds mimicking ECM due to their biocompatibility, non-cytotoxicity, porous microstructure, favorite mechanical properties and tunable architecture, despite their challenging degradability in vivo as a result of the absence of relevant enzymes [74]. Bacterial cellulose has been widely studied and used in various commercial applications. Yet, because of the nature of its cultivation, post-printing shaping remains challenging. The more shapeable wood-derived nanocellulose has been shown to be biocompatible and to support important cellular processes during the culture of various cell lines. Nanocellulose could be used for the development of inks because of its mechanical strength and mimicry of ECM structure provided that the stability issues of the printed scaffold can be surpassed (e.g., via double crosslinking [74] and/or the use of an auxiliary polymer [89]) [74]. Carboxymethyl cellulose (CMC), a cellulose derivative has been used in wound healing applications as hydrogel dressing because of its biocompatibility, good mechanical properties and increased stability. CMC has been also combined with ε-Polylysine (ε-PL), a sort of cationic polypeptide exhibiting antibacterial properties but poor mechanical properties, for the 3D printing of hydrogel dressings having an ordered porous structure and antibacterial/antioxidant properties, suitable for large irregular wounds [90]. Cellulose nanofibrils (CNF) could be used as rheology modifiers for improved printability and maintenance of shape fidelity post printing. Finally, cellulose nanocrystals (CNC) could be used as ink components and/or reinforcement for alginate hydrogels [76].
Temperature-stimulated polymers such as poly(N-isopropylacrylamide) (PNIPAAm), capable of gelling at body temperature due to their low critical solution temperature (LCST) have been widely studied as potential materials for wound dressings. Furthermore, PNIPAAm-based hybrid networks have exhibited potential as injectable materials for wound closure [91]. Interpenetrating polymer networks, also known as superporous hydrogels, formed via the reaction of ethylene monomers such as N-isopropylacrylamide, acrylic acid, acrylamide, vinylpyrrolidone, etc., with natural polysaccharides and/or polymers containing hydroxyl or carboxyl groups are mostly attractive for the management of chronic wounds due to their increased porosity and cell adhesion. Nonetheless, typical superporous hydrogels lack antibacterial properties and enhanced swelling following the uptake of liquids [92]. Wu and Hong (2019) overcame this problem by combining 3D printing with the silver-ethylene interaction to print nanocomposite supeporous hydrogels of polyacrylamide (PAM) and hydroxypropyl methylcellulose (HPMC) crosslinked with Ag NPs as potential wound dressings. The hydrogels were revealed to stimulate infected wound healing and restrain the formation of scar tissue [93]. In another study, Niziol and coworkers (2021) designed an ink comprising PNIPAAm precursors, methylcellulose (MC) and sodium alginate (ALG) and containing 2-phenoxyethanol (Octenisept®, OCT) and octenidine dihydrochloride, which enabled the accurate printing of a non-cytotoxic temperature-responsive hydrogel exhibiting shape fidelity and antimicrobial activity against Gram-positive and Gram-negative bacteria, as well as fungi [91].
The autologous platelet-rich plasma (PRP) gel, rich in growth factors such as vascular endothelial growth factor (VEGF), platelet-derived growth factor (PDGF), epidermal growth factor (EGF), etc., is considered to be a promising approach for the treatment of diabetic foot ulcers due to absence of immunological reaction, acceleration of cell proliferation and wound tissues’ migration. Still, PRP gel undergoes rapid growth factor (GF) release, thus requiring repeated administration resulting in retarded wound healing, costly treatment and increased patient suffering [93]. To resolve this problem, Huang and coworkers (2023) developed multi-layered, fibrous, core–shell, bioactive hydrogels loaded with PRP via coaxial microfluidic 3D bioprinting [93]. Integration of microfluidics with 3D printing technology allows the precise control of the structure and composition of engineered constructs (e.g., biomimetic, vascular-like channel structures) promoting vascular network formation and tissue regeneration [94]. The formed hydrogels were revealed to be biocompatible, possess remarkable water absorption/retention properties and antibacterial activity, as well as enable the sustained release of the growth factors and promote cell adhesion, orientation, growth and proliferation. Additionally, the hydrogels were shown to support granulation tissue growth, angiogenesis and formation of a high-density, ordered network of collagen fibers, thus proving their ability to be used as dressings for the treatment of diabetic wounds [93].
Recently, ECM-based bioinks have received a lot of attention for the 3D printing of biomimicking tissue constructs. Due to the lack of organ availability, ECM of human placental has been considered as an alternative source for the 3D printing of composite constructs for treating deep wounds [95]. In a recent study, placenta-derived ECM was combined with sodium alginate and gelatin to form a natural skin-mimicking printable ink. Upon application to a full-thickness wound in a mouse model, the printed construct was shown to enhance the formation of granulation tissue, re-epithelialization and angiogenesis in comparison with printed constructs that did not contain ECM [95].
Various nanoparticles and composites can be incorporated in hydrogels as smart delivery systems because of their exceptional physical properties (e.g., high surface area, response to external stimuli like temperature, light, electrical signal, etc., and controlled release of bioactive agents such as growth factors). Nevertheless, their performance can be hindered due to their uptake by cells via endocytosis and subsequent cell damage by increased ROS concentration, etc. The latter could be counteracted by the substitution of nanoparticles with nanostructured microparticles, as in the work of Siebert and coworkers (2021) who substituted the cytotoxic ZnO NPs with the tetrapod-shaped ZnO particles, which preserve their antibacterial activity without being uptaken by cells through endocytosis and are thus suitable for encapsulation in hydrogels for TE applications [96]. In the same way, Monavari and coworkers 3D printed a hydrogel dressing consisting of alginate dialdehyde and gelatin (ADA-GEL) and containing astaxanthin (ASX) and borate bioactive glass (BBG) microparticles. The latter resulted in the formation of a mechanically robust construct achieving increased viability of fibroblasts and migration of keratinocytes [84].
Research effort has also been placed on the implementation of 3D printing for the fabrication of scalable hydrogel wound dressings with customizable drug dosages in the framework of personalized medicine (Figure 6) [97].
Figure 6.
Fabrication of hydrogel wound dressings with customizable architecture and drug loading via implementation of 3D hydrogel printing with permission from [97].
In this respect, Alizadehgiashi and coworkers (2021) printed bionanocomposite hydrogels of chitosan methacrylamide and cellulose nanocrystals (CNCs) exhibiting multifunctionality and tunable composition for controlled release of growth factors (e.g., VEGF) and antimicrobial agents (e.g., silver NPs). The dressings were printed in a mesh-type format, where different agents were encapsulated in distinct compartments of the dressings and their release was controlled via variation of compartments’ volume. The developed versatile wound dressings could induce a variation of responses in vivo and could be further adapted for patient-specific treatment of various types of wounds [75].
Finally, various research studies have described the embedding of pH sensors into 3D-printed hydrogel dressings. External biosensors such as electronics or biomarkers incorporated in the dressings should be biocompatible, non-toxic and should have similar flexibility and stretchability with the hydrogel network applied to the body. In addition, they should be responding to hyper-inflammation and/or possible wound infections and should degrade at a rate proportional to that of the hydrogel dressing. The major limitations encountered in the integration of biosensors in the hydrogels encompass the additional costs and the complexity of the process. To overcome the aforementioned challenges, the use of non-cytotoxic and cost-efficient dyes such as phenol red has been examined [78]. In this respect, Tsegay and coworkers (2023) developed an auxetic hydrogel wound dressing of HEMA/PEGDA/TPO/AA-PR doped with phenol red as pH indicator (Figure 7) to be applied to moving joints of the body (e.g., wrist joint) and a PAA-based adhesive for the printed hydrogel [78].
Figure 7.
(a) Hydrogel resin preparation; (b) dissolving of phenol red (PR) in ethanol; (c) additive manufacturing process from initial concept to the final printed hydrogel wound dressing; (d) chemical synthesis of the HEMA/PEGDA/TPO/AA [78].
Table 4 presents recent results on the preclinical assessment (i.e., in vivo and in vitro testing, as well as physicochemical characterization) of 3D-printed hydrogel wound dressings.
Table 4.
Preclinical evaluation of 3D-printed hydrogels as wound dressings.
5. Three-Dimensional Bioprinting
Three-dimensional bioprinting, a subfield of 3D printing, is an emergent adaptive bio-manufacturing technology for the accurate fabrication of complex topological constructs based on computer-aided design (CAD), which has been broadly applied to TE, modeling of organoids, etc. It involves the development of bioinks (i.e., biomaterial formulations that contain cells and bioactive agents such as growth factors and can be readily processed by an automated biofabrication technology [133,134,135]) to engineer biologically appropriate constructs mimicking and restoring natural ECM [136]. Bioinks have a fundamental role in the successful fabrication of a skin tissue construct. Their physicochemical/mechanical properties and their composition need to be carefully selected in order to achieve high printability and high cell viability (Figure 8) and to assist cellular functions [135,137]. Bioinks need to be biocompatible to ease cell growth, exhibit controllable rheological properties (e.g., shear thinning) in order to flow effortlessly through the nozzle and possess enhanced shape fidelity after printing (i.e., redeem sufficient storage modulus after printing), biofunctionality to meet biomimicry requirements (i.e., they should mimic ECM regarding biochemical/biomechanical properties [136]) and mechanical stability [23,70,134,138,139], which can be difficult to accomplish with a single-component bioink [134]. Other important parameters that should be taken into consideration for the design and development of bioinks are their compatibility with various printing techniques, printing resolution, bioprintability, biodegradability, maintenance of cell viability and process scalability [137]. There exist various types of bioinks, like cell-laden hydrogels, cell aggregates, etc. Those based on polymers usually comprise natural polymers such as alginate, gelatin, collagen, hyaluronic acid, silk fibroin, fibrin, etc., and/or synthetic polymers like polylactic acid, polyethylene glycol, etc. [133,138]. They are crucial for the printing of constructs with high resolution, good mechanical properties and increased structure stability, as well as the regulation of cell adhesion, proliferation, migration and differentiation [138].
Figure 8.
The main challenge in the bioprinting process is to obtain a material with the highest printability, providing good cell viability. Both parameters may be influenced by many factors [135].
The 3D bioprinting process applied for the manufacture of a wound dressing is similar to the traditional 3D printing process. More specifically, the methods of computed tomography (CT) and/or magnetic resonance imaging (MRI) are utilized to scan the wound site and the images are converted to a CAD model [8]. This part of the bioprinting process is followed by the selection of the appropriate bioink, which is the principal component for the fabrication of functional tissues [8,140], the bioprinting method (e.g., inkjet, micro-extrusion, laser assisted, etc.), the stabilization of the dressing shape via crosslinking (e.g., photopolymerization, etc.) and the direct application to the wound [8]. Traditionally, 3D bioprinting is performed based on plane layering (i.e., on flat substrates). Nonetheless, in real clinical practice, wounds are commonly irregular and uneven [134]. Curvilinear bioprinting enables bioink printing on curved surfaces, resulting in the manufacturing of more irregular/complicated constructs in comparison with typical planar bioprinting. These constructs are characterized by enhanced structural integrity due to the continuity of filaments and the presence of inter-filament bonds in shell-like curvilinear structures. It has been reported that skin, engineered via curvilinear bioprinting with an appropriate bioink, exhibits increased structural integrity for the treatment of irregular cutaneous wounds [141]. In situ bioprinting allows for the direct deposition of biomaterials and cells at the wound site following wound debridement and scanning of its morphological features, thus permitting individualized wound treatment. In a surgical setting, it could enable real-time bioprinting directly at the patient’s wound with increased anatomical accuracy, thus enabling the creation of customized constructs conforming to the unique wound topology. However, it should be noted that the bioink selection criteria for this approach would be further strict [134]. According to the above, the development of an optimal bioink for the biofabrication of skin is a rather challenging task.
Table 5 presents the technical challenges related to 3D bioprinting.
Table 5.
Bioprinting technical challenges [8].
Today, a novel era of bioprinting has emerged, namely 4D bioprinting, which involves smart polymers that change/reform with time in response to external stimuli and thus add a fourth dimension (e.g., time) to bioprinting, aiming to address some of the existing limitations of 3D bioprinting. Moreover, 4D bioprinting is still in its infancy and more research work is needed to elucidate it [142].
5.1. 3D-Bioprinted Hydrogels
Hydrogels are the preferred category of bioinks for the in vitro development of various tissues such as skin, cartilage, bone, cardiac, etc., as well as vascularized tissues, due to their biocompatibility/biodegradability, superb bio-adaptability, mimicry of ECM, enhanced water content, and effortlessly tunable 3D structure [70,143]. To date, various hydrogels based on natural and/or synthetic polymers (e.g., hyaluronic acid, chitosan, alginic acid, agarose, PEG, etc. [144]) have been used as bioinks with the majority of them being based on natural polymers. The latter are characterized by the ability to mimic ECM and thus aid cell attachment and proliferation, as well as cell migration and differentiation, counteracting, in this way, their poor mechanical properties [23]. Bioink integrity strongly depends on various parameters such as physicochemical (e.g., viscosity, shear thinning) and printing (e.g., diameter and temperature of nozzle, feed rate, duration of printing) parameters, as well as on cell type, density, etc. Cell selection and sourcing are also crucial to prevent immune rejection following implantation. For example, skin primary cells (e.g., fibroblasts, keratinocytes and melanocytes) can be isolated from the skin of donors and then be co-cultured for skin bioprinting [23].
An important advantage of hydrogel bioprinting, in comparison with traditional fabrication methods, is that it enables accurate control over spatial patterning and construct architecture of individual bioinks containing cellular and biochemical components, thus allowing the replication of biological tissues’ native spatial organization [15]. The method of 3D bioprinting has been applied for wound healing and skin tissue repair since 2012. Initially, collagen bioinks were used followed by various natural-based, individual or composite bioinks, aiming to accelerate wound healing and restore skin integrity due to exceptional biocompatibility, the resemblance of skin ECM and great printability [23]. Conductive polymers (e.g., polyaniline, etc.) have also emerged as an innovative strategy for the development of bioinks that could promote wound healing via electrical stimulation of the wound bed. The latter has been found to facilitate cell migration, proliferation, and differentiation, increase angiogenesis and modulate inflammatory responses, thus speeding up wound healing. Additionally, conductive hydrogels (CHs) could act as platforms for stimuli-responsive delivery of bioactive agents like growth factors, therapeutic molecules, cytokines, etc. Finally, CHs could regulate immune responses during the wound-healing process [145].
The healing of acute wounds is frequently marked by scarring; that is, primarily caused by excessive deposition of pro-fibrotic collagen throughout the proliferative stage. The resultant scar tissue is slightly functional in comparison with healthy skin tissue and exhibits poorer mechanical properties. On the other hand, chronic wounds are characterized by a lack of dermal regeneration as a result of persistent inflammation, diabetic conditions, oxidative stress, accumulation of necrotic tissue and other factors inhibiting the typical process of wound healing. Therefore, the microenvironments of acute and chronic wounds are very different and require the unique designs of bioprinted hydrogels [15]. More specifically, in the case of acute wounds, hydrogels need to cautiously balance skin growth (proliferation of local cells, deposition of ECM) promotion with inhibition of pro-fibrotic processes (local inflammation, contraction of the wound, etc.). In this respect, hydrogels for the treatment of acute wounds often comprise skin-derived biopolymers, different angiogenic factors and fibrosis inhibitors. In contrast, the design of 3D-bioprinted hydrogels for the treatment of chronic wounds focuses on multifunctional constructs exhibiting regenerative, antioxidant and antibacterial properties [15].
5.1.1. Bioinks
Naturally derived biomaterials like collagen, gelatin, chitosan, etc., are generally used in TE applications since they are biocompatible/biodegradable and stimulate cell interactions. On the other hand, uncontrolled degradation, low mechanical strength and possible immunogenicity limit their broad application. To address these challenges, chemical modifications of these polymers have been performed in various cases [100]. Typically, an ideal bioink should contain cell anchoring ligands and exhibit appropriate stability and elasticity for the in vitro maturation period [136]. Among the abundant biomaterials, sodium alginate (SA) and gelatin (Gel) have received broad attention for the development of bioinks [134].
Gelatin (Gel), a natural biopolymer produced by collagen hydrolysis, has received a lot of interest as a bioink component due to its hygroscopic nature, cytocompatibility, plentiful cell recognition sites and thermosensitivity, allowing viscosity adjustment to favor printability. On the other hand, its low printing resolution, poor mechanical properties and fast biodegradation, in the presence or not of enzymes, drastically limits its broad application [138,141]. The methacrylation of gelatin gives an easily photocrosslinkable, non-immunogenic derivative (methacrylated gelatin, GelMA) with tunable biodegradation that has been widely used for the fabrication of constructs. Nonetheless, GelMA chain-growth polymerization mediated by free radicals might result in ROS accumulation and oxygen inhibition, leading to partial crosslinking and reduced cell activity. Moreover, GelMA-based structures are characterized by insufficient mechanical properties [138]. On the other hand, gelatin, chemically modified with glycidyl methacrylate (Gel-GMA), has numerous properties suitable for 3D bioprinting, such as easy photocrosslinking, increased cell viability, enhancement of cell binding and cell-mediated hydrogel degradation, whereas it is characterized by poor tensile strength [146]. Accordingly, there is a necessity for the development of new bioinks to surpass the aforementioned problems.
Photocrosslinkable gelatin-methacryloyl (GelMa), produced via the reaction of gelatin with methacrylic anhydride and the introduction of substituent methacryloyl groups onto the reactive amine has also received a lot of attention for TE applications, owing to its biocompatibility and tunable mechanical properties. Lee and coworkers (2022) developed a GelMA-based bioink containing various agents for skin TE. The bioink was shown to exhibit exceptional biocompatibility and bioactivity because of increased cell adhesion and proliferation, and enhanced expression of biomarkers related to ECM remodeling (e.g., MMP9, Ki67 and decorin) [100].
Alginate, an algae-extracted linear polysaccharide, is characterized by hydrophilicity, biocompatibility/biodegradability, porosity, nontoxicity and facile functionalization, as well as lack of adequate biological cues for adhesion and proliferation of cells [138,143,147]. Its combination with gelatin leads to the formation of semi-interpenetrating networks mimicking ECM structure, which provide sufficient cell adhesion sites facilitating hydrogel–cell interactions. More notably, the secondary covalent crosslinks between the backbone of the alginic acid and the divalent cations give them adjustable structure and stiffness, thus broadening their applications in TE [147]. Hence, this combination is considered ideal for the preparation of intertwined networks, to overcome the drawbacks of the protein-based hydrogels [138]. It should be noted that the combinations of gelatin/sodium alginate hydrogels are more commonly used in extrusion bioprinting [133].
Silk fibroin (SF), the main protein of silk, a natural biomimetic fibrous polymer is characterized by biocompatibility (high cell proliferation and adherence, low inflammation) and biodegradability as well as increased tensile strength. It can be chemically modified by glycidyl methacrylate (Silk-GMA) and bioprinted into different structures (e.g., hydrogel, membrane, porous sponges, etc.) via photopolymerization and aqueous processing. SF bioprinting has been found to result in stable porous structures favoring cell adhesion and growth [146].
Biodegradable polyurethane (PU) is a synthetic polymer with sufficient printability and elasticity, as well as adjustable mechanical properties [141]. Hydrogels comprising gelatin and PU have been found to exhibit adequate printability and modifiable mechanical strength to support MSCs’ proliferation and differentiation [141]. Wu and coworkers combined PU nanoparticles (NPs) with gelatin to develop an elastic planar-/curvilinear bioink. The bioink was laden with three different types of rat cells (i.e., fibroblasts, keratinocytes and EPCs) and bioprinted via an extrusion-based bioprinter to fabricate skin tissue constructs. The latter were placed onto circular or irregular wounds in rats (normal and diabetic models). Increased tissue integration, collagen production, re-epithelialization and angiogenesis were observed 28 days after transplantation (Figure 9) [141].
Figure 9.
3D curvilinear-bioprinting of the tri-cell-laden PU-gelatin bioink for in vivo wound healing. Photo images show the (A) bioprinting process (1st layer to 4th layer) through a 340 μm nozzle, (B) bioprinted constructs, and (C) constructs after 0.3 N CaCl2 treatment for 15 min. (D) For healing of the irregular rat skin wounds, a large wound (maximum width of ≈28 mm) was created (i) where the construct was implanted (ii), and the wound was healed after 28 days (iii). Scale bars represent 10 mm (with permission from [141]).
To combine manufacturability with biomimicry, Hao and coworkers (2023) developed a thermo-responsive stepwise multi-crosslinking (i.e., pre-crosslinking via the Michael addition reaction of thiol–acrylate groups before bioprinting, hydrophobic interaction during bioprinting, and “thiol-ene” click reaction of the remaining thiol–acrylate groups under UV after bioprinting) bioink comprising thiolated Pluronic F127 (PF127-SH) and methacrylated hyaluronic acid (HAMA). This strategy was revealed to significantly improve the bioink regarding rheology, printability, mechanical properties, structural integrity, cytocompatibility, etc. Furthermore, MSC-laden printed hydrogels were shown to stimulate wound healing and re-epithelialization via modulation of inflammation and acceleration of collagen deposition and angiogenesis [148].
Adipose tissue decellularized extracellular matrix (dECM), which preserves the composition of glycosaminoglycans and proteins (e.g., (micro-)fibrillar collagens, glycoproteins and proteoglycans [149]) in ECM, together with a ranked nanofibrous structure [149], is a thermosensitive biomaterial which could form hydrogels via self-assembly, promote accumulation, proliferation and differentiation of cells, stimulate angiogenesis and endorse skin tissue repair [150]. In a recent study, a skin tissue construct was fabricated via extrusion bioprinting using a novel bioink consisting of dECM pre-gel, GelMA and methacrylated hyaluronic acid (HAMA), and laden with human adipose-derived stem cells (hADSCs). When applied to full-thickness wounds in nude mice, the construct was revealed to exhibit structure stability, speed up wound healing, promote re-epithelialization and collagen deposition/arrangement (Figure 10), reduce inflammatory response, stimulate angiogenesis and enhance blood perfusion [150]. In addition, Sarmin and coworkers demonstrated the compatibility of dECM biomaterials with advanced biofabrication techniques and their potential to be applied as matrices for 3D in vitro models of skin (wounded, diseased, normal) [149].
Figure 10.
(A) Hematoxylin–eosin staining was performed to evaluate the effect of different methods on histology of wound healing on days 7 and 14 after the operation. Scale bar = 100 μm. (B) Masson staining was performed to observe the effect of different methods on the production and arrangement of collagen on day 14. Scale bar = 100 μm. (C) The area percentage of collagen in each group was quantified. ** p < 0.01. [150].
Platelet-rich plasma (PRP) obtained via centrifugation of whole blood could, at high concentrations, speed up hemostasis through the promotion of thrombosis and coagulation at the wound site. Furthermore, increased concentrations of bioactive agents like growth factors, chemokines, miRNA and immunoglobulins, which exhibit exceptional synergistic effects, could be released by α-particles of PLTs, thus avoiding the disadvantageous application of a single growth factor. Accordingly, PRP has been used in cutaneous wound healing and regeneration/rejuvenation of skin appendages. Additionally, owing to the slow release of bioactive agents, it is anticipated to act for a long time on the wound and achieve the initiation of regenerative signals. Finally, PRP is in alignment with personalized medicine since it is a source of autologous patient-specific growth factors [134]. Zhao and coworkers (2022) developed a hydrogel bioink consisting of alginate–gelatin and PRP (AG-PRPs) for the in situ extrusion-based bioprinting of constructs exhibiting single-layer or double-layer structure and encapsulating dermal fibroblasts (DFs) and epidermal stem cells (ESCs). In situ bioprinting was performed on full-thickness cutaneous wounds in rats by an additive manufacturing system equipped with a robotic arm in order to assess the effect of PRP on the regulation of inflammation, synthesis of collagen, vascularization, etc. (Figure 11) [134].
Figure 11.
Schematic illustration of bioprinting process using PRP containing multi-component bioink [134].
Skin ECM, with type I and III collagens as its major constituents, is an important part of the skin stem cell niche, supporting cell adhesion, migration, proliferation and differentiation, the essential cellular processes for the formation/regeneration of skin tissue. Equivalents of human skin have been printed using natural biomaterials resembling skin ECM (e.g., collagen type I). However, typically used collagen bioinks exhibit slow gelation under physiological conditions, thus lacking appropriate printability. Additionally, there is a need to further improve the skin equivalent regarding mimicking the complex skin ECM microenvironment. For example, the influence of collagen type III, which has been revealed to be critical for fibrillogenesis of dermal collagen and skin tissue integrity on the formation of skin, is not well understood and has been hardly involved in the fabrication of skin tissue constructs. Yang and coworkers proposed the bioprinting of a full-thickness equivalent of human skin tissue using bioinks based on recombinant human type III collagen [151].
5.1.2. Cells
Fibroblasts and keratinocytes are the frequently used cells in skin TE. Nonetheless, in cases of deep or extensive skin defects, cell extraction from patients is difficult. In this respect, stem cells (SCs) have been favored for skin tissue repair [150]. SCs exhibit desirable properties (e.g., differentiation into different types of tissues and enhanced proliferation) [135]. Initially derived from mesoblasts, adipose tissue-derived stem cells (ADSCs) can effortlessly be obtained in large quantities via minimally invasive methods (e.g., liposuction) in high purity. ADSCs exhibit low immunogenicity and are capable of rapid proliferation in vitro as well as multidirectional differentiation. Additionally, they are characterized by substantial self-renewalability and have been found to endorse wound healing acceleration [150,152]. They are known to have a beneficial role in the entire wound healing process, comprising termination of the inflammation phase, acceleration of both epithelialization and angiogenesis during the proliferative phase and regulation of ECM remodeling. On the other hand, the local delivery of ADSCs to the wound site could result in cell apoptosis due to the generation of mechanical shear force upon injection and the severe microenvironment, thus hindering their direct use in skin TE. To overcome these problems, cells need to be encapsulated in hydrogels where an ambient microenvironment can be maintained prolonging and promoting their survival [147], enhancing their reparative ability, and improving the likelihood of migrating to target tissues [135]. A stem cell microenvironment in living organisms is thought to be heterogeneous because of the stiffness variation between the different skin layers. Cells can sense the stiffness of the substrate and migrate along durotaxis (i.e., stiffness gradient). Accordingly, the application of stiffness gradient around the wound could guide SC infiltration and skin tissue remodeling. Apart from stiffness, hydrogel pore size is considered to be one of the most crucial hydrogel properties since it mediates cell adhesion and paracrine effects and controls stem-cell differentiation. Hence, bioprinting constructs with gradient stiffness and satisfactory pore size might be important for the mediation of ADSCs and could lead to the regeneration of full-thickness skin [147].
5.1.3. Bioprinting Methods
Hydrogels can be (bio)printed utilizing various 3D (bio)printing techniques such as extrusion printing, inkjet printing, laser-assisted bioprinting, etc. (Table 6). In extrusion printing, the most commonly used method, the bioink is deposited via the application of pneumatic or mechanical force. This technique is similar to classic hydrogel extrusion from a syringe and is thus readily applied to different hydrogel bioinks. To minimize the imposed shear force on the hydrogel bioink, as well as the required pressure, shear-thinning biomaterials can be used for hydrogel formation. Additionally, monomer solutions of low viscosity can be deposited, which could be crosslinked after printing, or alternatively, materials’ viscosity could be reduced via temperature increase [15]. Inkjet printing comprises the piezoelectric or thermal deposition of small bioink droplets onto a substrate where they spontaneously crosslink and/or fuse leading to the solidification of the printed construct. Laser-assisted bioprinting uses periodic laser excitation for the heating of a donor substrate and the subsequent spatial release of defined bioink droplets adsorbed to the substrate. Digital light processing (DLP) is another method that could aid in overcoming the drawbacks of extrusion or inkjet bioprinting but has not been adequately elucidated. For example, layer-by-layer deposition of cells encapsulated in photocrosslinkable bioinks, with a rapid printing time (1–3 mm/s) and a high resolution (~10 μm) could result in enhanced cell viability in comparison with the other 3D bioprinting methods [146]. Stereolithography is an additional frequently applied method for hydrogel printing involving the sequential curing of horizontal layers of a photocrosslinkable resin into specified geometries. Finally, melt electrowriting applies voltage to generate spatially defined fluid jetting and direct deposition of fibers onto a print platform. Hydrogel bioprinting can be combined with other hydrogel and/or secondary scaffold printing for the generation of composite constructs with enhanced stability and mechanical/biological properties [15]. Hydrogels have been broadly used in bioprinting due to their proven adaptability to 3D printing methods (e.g., extrusion printing, inkjet printing, stereolithography, etc.) [15]. Strikingly, recent bioprinting developments have permitted the fabrication of biomimetic hydrogels promoting wound healing. These hydrogels offer more precise spatial recapitulation of biochemical/biophysical cues which promote tissue repair and augment their therapeutic potential. Accordingly, they have been used for healing acute and chronic wounds [23].
Table 6.
Comparison of 3D bioprinting methods [4,15,146,153].
5.1.4. Encapsulation of Bioactive Agents
The encapsulation of bioactive agents and/or drug-loaded nanocarriers (NCs) in hydrogel bioinks can have additional benefits for wound healing. Various NC types have been utilized to increase drug therapeutic efficiency including polymer or lipid-based NPs, liposomes, inorganic NPs, nanohydrogels and nanofibrous structures.
Particularly, polymer-based NPs have demonstrated enhanced encapsulation efficiency, thermodynamic stability, drug protection against degradation, topical sustained release, etc. Catechol (i.e., benzene derivative exhibiting anti-inflammatory and antioxidant activity, mitigating inflammation and assisting neovascularization) bearing polymer-based NPs have received a lot of attention due to sustained drug release and reduction of side effects of antimicrobials and various anticancer drugs. In a recent study, Puertas-Bartolome and coworkers (2021) incorporated catechol-bearing polymer NPs encapsulating a model hydrophobic drug in a hydrogel comprising carboxymethyl chitosan and HA for the development of a novel bioink. The bioprinted hydrogel construct was found to exhibit shape fidelity, mechanical stability and uniform distribution of NPs, and support the proliferation of the encapsulated fibroblasts for more than 14 days (Figure 12) [154].
Figure 12.
(A) Fluorescence images using live–dead staining and (B) confocal images of immunostaining of L929 fibroblasts embedded into CMChNP29/HAox-HA bioprinted scaffolds over 14 days of culture. (C) Fluorescence image of nuclei staining with DAPI of L929 fibroblasts in a CMChNP29/HAox-HA bioprinted scaffolds after 14 days of culture. (D) Quantification of L929 fibroblasts viability in the non-printed hydrogels at 1 day, and in the printed constructs over 14 days for CMChNP29/HAox-HA formulation. ANOVA of the results for printed scaffolds at different time points was performed in comparison with the non-printed sample at significant levels of ** p < 0.01 and *** p < 0.001. (E) Metabolic activity of L929 fibroblasts encapsulated into CMChNP29/HAox-HA and CMCh/HAox-HA bioprinted constructs quantified over time using Alamar Blue staining assay. ANOVA of the results for CMChNP29/HAox-HA sample was performed in comparison with the CMCh/HAox-HA control sample at significant levels of ** p < 0.01 and *** p < 0.001. (For interpretation of the references to color in this figure legend, the reader is referred to the web version of this article [154]).
Table 7 presents recent results on the preclinical assessment (i.e., in vivo and in vitro testing, as well as physicochemical characterization) of 3D-bioprinted hydrogels.
Table 7.
Preclinical evaluation of 3D-bioprinted hydrogels as wound dressings.
6. Conclusions
In the last decade, numerous hydrogel constructs have been successfully 3D printed primarily via extrusion bioprinting (~75%) and next by digital light processing (DLP) (~9%). The hydrogel bioinks mostly consisted of sodium alginate (SA) (~29%), gelatin methacrylate (GelMA) or gelatin methacryloil (GelMAl) (~24%) and their mixtures with other natural or synthetic polymers, such as methacrylated hyaluronic acid (HAMA), chitosan (CS), poly (lactic-co-glycolic acid) (PLGA), poly(N-isopropylacrylamide) (PNIPAAm), etc., and/or biological materials like platelet-rich plasma (PRP), decellularized extracellular matrix (dECM), etc., to enhance their physicochemical or biological properties. The developed hydrogel bioinks were mainly crosslinked by photopolymerization (~38%) or ionic crosslinking (~49%) and, in many cases, they were encapsulating bioactive agents (e.g., growth factors, inorganic NPs exhibiting antibacterial properties, antibiotics, DNA, blood derivatives, etc.) (~38%) and/or cells (e.g., fibroblasts, keratinocytes, mesenchymal stem cells (MSCs), human umbilical vein endothelial cells (HUVECs), platelets, etc.) (~28%). The physicochemical characterization of the hydrogel constructs revealed a variety of structures and rheological/mechanical properties along with their ability to release the encapsulated bioactive agents in a controlled manner. Regarding in vitro testing, most of the bioprinted constructs were found to be cytocompatible and to support cell adhesion and proliferation. Finally, in the framework of in vivo testing in normal or diabetic animal models (e.g., SD rats, Wistar rats, nude mice, BALBc mice, New Zealand rabbits, micropigs, etc.), various 3D-bioprinted multifunctional composite hydrogels succeeded in addressing some of the wound healing requirements such as anti-oxidant and anti-inflammatory activity, promotion of healing of full-thickness and/or infected skin defects, granulation tissue formation and growth, re-epithelialization, neovascularization, collagen deposition, minimization of the scar area, etc. On the other hand, despite the promising experimental observations, there are no reported examples of 3D-bioprinted hydrogel constructs that have reached the clinical development phase as potential wound dressings. At this point, it should be mentioned that the design and development of impeccable bioinks are extremely challenging and needs to simultaneously fulfill the requirements for flawless printability, good cell viability, shape fidelity, structure, porosity, degradation, biomimicry, etc., while taking into account the hostile proteolytic wound microenvironment (enriched also with inflammatory cytokines), especially in the chronic wounds, which has a negative effect on cell viability and contributes to the degradation of encapsulated bioactives (e.g., growth factors, pharmaceutics, etc.). Lastly, the lack of consistent protocols for in vivo experiments (e.g., variations in animal models, skin defects, levels of infection) hinders the generation of comparable data and the fabrication of 3D-bioprinted hydrogel constructs for clinical application.
7. Future Perspectives
The aforementioned challenges need to be overcome in order to permit 3D-bioprinted hydrogels to have a significant role in the healing of chronic wounds. In this respect, new material combinations should be chosen for bioink development based on systematic high-throughput screening of various natural/synthetic polymers and other biomaterials. In addition, the proper functionalization of the hydrogel construct to combat the proteolytic environment could be considered a crucial approach to promote wound-healing mechanisms and achieve cell survival. Furthermore, novel molecular approaches and genomic tools could be applied to identify and characterize the bacteria residing in the wound bed in order to develop an effective targeted antimicrobial strategy (e.g., controlled delivery of specific antibiotics, biofunctionalization with antimicrobial peptides, etc.). Additionally, the bioprinted hydrogel constructs could be designed in a way to realize a spatiotemporal release of selective bioactive agents according to their beneficial effect (e.g., cell proliferation, angiogenesis, reduction of scarring, etc.). This could be achieved via the direct incorporation of bioactives in the bioink or their encapsulation in nanocarriers incorporated in the bioink to achieve a more sustained release. To achieve the above, advancement in the fields of tissue engineering, bioprinting (e.g., integration of bioprinting with microfluidics to precisely control the structure and composition of hydrogel constructs), cell culture, etc., should be combined with an improved understanding of bioink properties and pathophysiology/biology of wound healing, as well as improved bioprinting protocols and in vivo models better representing human wounds pathology. Furthermore, big data analysis could be utilized to gain information from collected experimental data and machine learning methodologies could assist the acceleration of the hydrogel construct design/development process. Accordingly, bioink selection criteria would require the integration of various scientific fields such as chemistry, engineering, bioinformatics, biology, medical science, etc. Finally, the ultimate goal in the healing of chronic wounds would be in situ bioprinting in a surgical setting enabling real-time printing directly at the patient’s wound with increased anatomical accuracy, thus permitting the creation of customized constructs conforming to the unique wound topology (individualized wound treatment). However, it should be noted that the bioink selection criteria for this approach would be stricter. According to the above, the cooperation of different disciplines and utilization of cutting-edge computational tools could lead to the much-awaited in situ bioprinting of hydrogel constructs for personalized healing of chronic wounds.
Author Contributions
Conceptualization, O.K.; writing/preparation of the original draft, O.K. and E.T.; writing-review and editing of the final paper, O.K. and C.K. All authors have read and agreed to the published version of the manuscript.
Funding
This research received no external funding.
Conflicts of Interest
The authors declare no conflict of interest.
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