A Comprehensive Review Regarding Condensation of Low-GWP Refrigerants for Some Major Alternatives of R-134a
Abstract
:1. Introduction
2. Condensation Heat Transfer Characteristics of Low-GWP Refrigerants
2.1. Condensation Outside the Smooth and Enhanced Tube
2.2. Condensation HTC and Pressure Drop Characteristics Inside the Smooth Tube, Microfin Tube, and Minichannel
2.2.1. Condensation Inside the Smooth Tube
2.2.2. Condensation Inside the Microfin Tube
2.2.3. Condensation Inside the Minichannel Tube
2.3. Condensation HTCs and Pressure Drop Characteristics Inside Plate Heat Exchanger
3. Discussion
4. Conclusions
- The condensing HTC of R-1234ze(E) was approximately 8~11% lower than that of R-134a.
- It was found that R-134a was more efficient than other refrigerants and gave the highest heat transfer performance outside the two tubes.
- The condensing HTC of R-1234ze(Z) was approximately 10% higher than R-245fa.
- The condensing HTC of R-1233zd(E) was comparable to that of R-245fa.
- The condensing HTC of R-134a was approximately 2 times higher than R-1233zd(E).
- The condensation HTCs of R-134a and R-1234yf were almost identical.
- On smooth/enhanced inside tubes, the average condensation HTCs of the R-513A and R-1234ze(E) refrigerants were similar to R-134a at a lower mass flux (100~150 kg/m2s), while they were up to 10% higher than R-134a as the mass flux increased.
- On smooth/enhanced inside tubes, the pressure drop of R-513A was similar to R-1234yf and 10% lower than that of R-134a at a higher mass flux. The R-1234ze(E) pressure drops were 20% higher compared to those of R-134a at a higher mass flux.
- On a smooth tube, the film condensation HTCs of R-1234ze(E) and R-1233zd(E) were approximately 10.97% and 10.04% lower than those of R-134a.
- In a minichannel, R-513A’s condensation HTCs were 2.6–25.6% lower than R-134a and the pressure drops were 4.5–14.0% lower than R-134a.
- In a minichannel, R-450A’s HTCs were 2.4% higher than R-134a at higher mass fluxes and higher qualities but 11.7% lower than R-134a’s HTCs at lower mass fluxes. R450A’s pressure drop was comparable to R-134a’s pressure drop and it was 5.0% higher to 9.5% lower.
- The saturation temperature has a negligible effect on condensation HTCs compared to refrigerant mass flux and vapor quality in the plate heat exchanger and outside the tube.
- In plate heat exchanger, R-1234ze(E) exhibited lower (4% to 6%) HTCs and a 10% higher frictional pressure drop than those of R-134a.
- The range of the film Reynolds numbers for R-1233zd(E) was smaller than that of R-1234ze(E) under similar surface-subcooling temperature conditions because the viscosity was approximately 70% larger, and the liquid film flow rate was about 20% lower for R-1233zd(E) than R-1234ze(E).
Author Contributions
Funding
Conflicts of Interest
References
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Refrigerant | GWP100 Years | ASHRAE Class | (g/mol) | (°C) | (kPa) | (kPa) | (kJ/kg) | (kg/m3) | (kg/m3) | (μPa-s) | (μPa-s) | (W/m.K) | (N/m) |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
R-134a | 1300 * | A1 | 102.3 | 101.08 | 1016.6 | 4059 | 163.02 | 1146.7 | 50.085 | 161.45 | 12.373 | 0.074716 | 0.0061149 |
R-1234yf | <1 * | A2L | 114.04 | 94.7 | 1018.4 | 3381 | 132.27 | 1033.8 | 57.753 | 127.22 | 12.247 | 0.059045 | 0.0044031 |
R-513A | 573 * | A1 | 108.4 | 96.5 | 1072.5 | 3766 | 142.2 | 1073.2 | 57.716 | 137.51 | 12.273 | 0.064557 | 0.0048760 |
R-450A | 547 * | A1 | 108.6 | 104.4 | 901.74 | 3820 | 156.64 | 1121.6 | 45.662 | 156.79 | 12.698 | 0.070976 | 0.0064315 |
R-1234ze(E) | <1 * | A2L | 114.04 | 109.4 | 766.5 | 3636 | 154.8 | 1111.51 | 40.64 | 167.00 | 12.93 | 0.069187 | 0.006956 |
R-1234ze(Z) | 6 * | A2L | 114.04 | 150.1 | 289.90 | 3530 | 196.30 | 1183.4 | 14.126 | 211.25 | 9.8580 | 0.081498 | 0.010944 |
Low-pressure refrigerant alternative to R-123 and R-245fa | |||||||||||||
R-1233zd(E) | 1 * | A1 | 130.05 | 165.5 | 215.55 | 3570 | 183.06 | 1225.6 | 11.665 | 247.14 | 10.854 | 0.078297 | 0.012618 |
R-123 | 79 * | B1 | 152.93 | 183.68 | 154.47 | 3668 | 164.94 | 1424.8 | 9.6292 | 352.4 | 11.260 | 0.072421 | 0.013431 |
R-245fa | 858 * | B1 | 134.05 | 154.01 | 250.65 | 3650 | 182.31 | 1296.7 | 14.012 | 329.13 | 10.942 | 0.083293 | 0.011711 |
Authors | Condensation Temperature (°C) | Working Fluid | Condensing Surface/Tube Specifications | Heat Flux (kW/m2) | Wall Subcool (°C) |
---|---|---|---|---|---|
Ko et al. [8] | 36, 38, and 40 | R-1233zd(E) and R-1234ze(E) | Smooth tube: = 19.05 mm, 15.87 mm, and 12.70 mm | 9 to 31 | 3 to 18 |
Ko and Jeon [9] | 38 | R-1233zd(E), R-1234ze(E), and R-134a | Smooth tube: = 19.05 mm, = 1000 mm. Enhanced tube: = 18.88 mm, fin height = 0.61 ± 0.05 mm, Knurling number: = 85, = 107, = 117, fin per inch: = 55 ± 1, = 60 ± 1 | 19 to 54 | 3 to 18 |
Ji et al. [10] | 36 | R-1233zd(E), R-1234ze(E), and R-134a | Smooth tube: = 19.09 mm. Enhanced tube: T-C1 = 18.99 mm, = 0.857 mm, = 0.33 mm, ave. outside fin thickness = 0.131 mm, = 45. T-C2 = 19 mm = 0.790 mm, = 0.338 mm, = 0.240 mm, = 45. | 20 to 90 | 1-28 |
Park et al. [11] | 39 | R-1234yf and R-134a | Smooth tube: = 19.05 mm. Enhanced tube: low-fin tube ( = 18.90 mm, = 1.214 mm, = 0.252 mm, = 0.576 mm, = 26). Turbo-C tube ( = 18.90 mm, = 0.760 mm, = 0.250 mm, = 0.350 mm, = 42) | 8 to 122 | 3 to 8 |
Nagata et al. [12] | 20 to 60 | R-1233zd(E), R-1234ze(Z), R-1234ze(E), R-245fa, and R-134a | Smooth tube: = 19.12 mm, = 400 mm, = 0.41 μm | 3 to 41 | 0.8 to 28.8 |
Ji et al. [13] | 35 and 40 | R-134a, R-1234ze(E), and R-290 | Smooth tube: = 15.99 mm. Enhanced tube: = 16.01 mm, = 14.87 mm, = 0.300 mm, = 33, = 0.362 mm | 8 to 80 | 1.5 to 30 |
Chen and Wu [14] | 36.1 | R-1233zd(E) | Smooth tube: = 25.4 mm, = 2500 mm. Enhanced 3D tube: = 25.27 mm, = 21.85 mm, wall thickness = 0.635 mm, = 0.35 mm, = 0.95 mm, fin pitch = 0.55 mm | 5 to 135 | 0.1 to 17 |
Jung et al. [15] | 39 | R22, R407C, and R410A | Smooth tune: = 19.05 mm. Enhanced tube: Low-fin tube ( = 18.90 mm, = 1.214 mm, = 0.252 mm, = 0.576 mm, = 26). Turbo-C tube ( = 18.90 mm, = 0.760 mm, = 0.250 mm, = 0.350 mm, = 42) | 5 to 125 | 3 to 8 |
Authors | Refrigerant | Channel Geometry | Mass Flow Rate (kg/m2s) | Condensing Temperature (°C) |
---|---|---|---|---|
Guo et al. [18] | R-1234ze(E), R-290, R-161 R-41, R-32, and R-134a | Smooth tube: = 2 mm | 200 to 400 | 35 to 40 |
Jacob et al. [19] | R-134a and R-450A | Smooth tube: = 4.7 mm | 100 to 550 | 45 and 55 |
Yang and Nalbandian [20] | R-1234yf and R-134a | Smooth tube: = 4.00 mm, = 600 mm, roughness = 0.16 μm | 200 to 1200 | 15 |
Hossain et al. [21] | R-1234ze(E), R-32, and R-410A | Smooth tube: = 4.35 mm, = 3.6 m | 150 to 400 | 35 and 40 |
Wang et al. [22,23] | R-1234yf, R-134a, and R-32 | Smooth tube: = 4 mm and 2 mm, = 450 mm and 230 mm | 100 to 400 | 40, 45, and 50 |
Longo et al. [24] | R-404A, R-290, and R-1270 | Smooth tube: = 4 mm, = 800 mm, = 0.7 μm | 75 to 800 | 30, 35, and 40 |
Lips and Meyer [25,26] | R-134a | Smooth tube: = 8.38 mm | 200 to 600 | 40 |
Agarwal and Hrnjak [27] | R-134a, R-1234ze(E), and R-32 | Smooth tube: = 8.38 mm | 100 to 300 | 30 to 50 |
Macdonald and Garimella [28,29] | R-290 | Smooth tube: = 7.75 and 14.45 mm | 150 to 450 | 30 to 94 |
Jajja et al. [30] | R-454B, R-32, and R-410A | Smooth copper tube: = 7.90 mm | 100 to 200 | 35 to 50 |
Lee et al. [31] | R-448A, R-449A, R-455A, R-454C, and R-404A | Smooth tube: = 5.6 mm | 80 to 400 | 45 |
Karageorgis et al. [32] | R-513A, R-1234yf, R-1234ze(E), and R-134a | Microfin tube: = 8.52 mm, = 9.52 mm, = 0.25 mm, number of fins = 60, = 2 m, apex angle = 30°, helix angle = 15~30° | 100 to 440 | 35 |
Diani et al. [33,34,35] | R-1234yf, R-513A, R-1234ze(E), and R-134a | Smooth tube: = 3.5 mm. Microfin tube: = 3.4 mm, number of fins = 40, = 0.12 mm, = 43°, = 18°. | 100 to 1000 | 30 and 40 |
Diani et al. [36] | R-1234yf and R-1234ze(E) | Microfin tube: = 2.4 mm, number of fins = 40, = 0.12 mm, = 43°, = 7° | 300 to 1000 | 30 and 40 |
Diani and Rossetto [37] | R-513A | Smooth tube: = 2.5 mm. Microfin tube = 2.4 mm, number of fins = 40, = 0.12 mm, = 43°, = 7° | 200 to 1000 | 30 and 40 |
Hirose et al. [38] | R-1234ze(E) | Smooth tube: = 3.48 mm. Microfin tube1: = 3.61 mm, number of fins = 40, = 0.18 mm, = 13.7°, = 17°. Microfin tube2: = 3.56 mm, number of fins = 50, = 0.13 mm, = 12.2°, = 25°. Microfin tube3: = 3.56 mm, number of fins = 50, = 0.15 mm, = 12°, = 12° | 50 to 400 | 35 |
Lambrechts et al. [39] | R-22, R-134a, and R-407C | Smooth tube: = 8.11 mm, = 1.5 m. Microfin tube: = 8.936 mm, = 0.9 m, = 0.198–0.219 mm, number of fins = 60, = 55°, = 18°. Herringbone tube: = 8.52 mm, = 563 mm, = 0.2 mm, number of fins = 70, apex angle = 25°, helix angle = 16° | 300 to 800 | 40 |
Bashar et al. [40] | R-134a | Smooth tube: = 2.14 mm. Microfin tube = 2.17 mm, number of fins = 25, = 0.10 mm, = 31°, = 10° | 50 to 300 | 20 to 30 |
Wen et al. [41] | R-1234ze(E) and R-134a | Smooth tube = 1 mm | 400 to 800 | 40 |
Jige et al. [42] | R-1234yf and R-32 | Minichannels: = 0.49 mm, number of channels = 16, and = 0.81 mm, number of channels = 12 | 50 to 400 | 40 |
Jige et al. [43] | R-134a, R-32, R-1234ze(E), and R-410A | Rectangular minichannels: = 0.76, 0.85, and 1.06 mm, = 600 mm, number of channels = 17 | 100 to 400 | 40 and 60 |
Goss et al. [44] | R-134a | Minichannel: = 0.77 mm | 230 to 445 | 30 to 40 |
Morrow and Derby [45] | R-134a, R-513A, and R-450A | Minichannel: = 0.95 mm | 200 to 500 | 40 |
Matkovic et al. [46] | R-134a and R-32 | Minichannel: = 0.96 mm | 100 to 1200 | 40 |
Col et al. [47] | R32/R1234ze(E) non-azeotropic mixtures | Minichannel: = 0.96 mm, = 1.3 μm | 150 to 800 | 40 |
Col et al. [48] | R-134a and R-32 | Square channel = 1.23 mm | 100 to 390 | 40 |
Azzolin and Bortolin [49] | R-32 and R-1234ze(E) (0.75/0.25) | Minichannel: = 0.96 mm, = 1.3 μm | 150 to 800 | 41.5 |
Azzolin et al. [50] | R-455A and R-452B | Minichannel: = 0.96 mm. Conventional tube: = 8 mm | 200 to 800 | 40 |
Gomez et al. [51] | R-1234yf and R-134a | Minichannel: = 1.16 mm, = 0.226 μm | 350 to 940 | 25 to 55 |
Gu et al. [52] | R-1234ze(E) and R-134a | Mini-/macrochannels: = 0.493 to 4.57 mm | 400 to 800 | 40 |
Park et al. [53] | R-1234ze(E), R-134a, and R-236fa | Vertical multiport rectangular minichannel: = 1.45 mm | 50 to 260 | 25 to 70 |
Murphy et al. [54] | R-290 | Vertical minichannel: = 1.93 mm | 75 to 150 | 47 and 74 |
Belchí [55] | R-134a, R-513A, and R1234yf | Minichannel: square = 1.16 mm, = 0.226, triangular = 0.71 mm, = 0.262 | 200 to 1000 | 40 to 60 |
Belchí et al. [56] | R-1234yf, R-134a, and R-32 | Minichannel: square = 1.16 mm, = 0.226 | 350 to 940 | 20 to 55 |
Liu and Li [57] | R-32, R-152a, and R-22 | Circular minichannel: = 1.152 mm. Square minichannel: = 0.952 and 1.304 mm | 200 to 800 | 30 to 50 |
Liu et al. [58] | R-1234ze(E), R-290, and R-22 | Circular minichannel: = 1.085 mm. Square minichannel: = 0.952 | 200 to 800 | 40 and 50 |
Kruzel et al. [59] | R-134a, R-404A, R-407C, and R-410A | Microchannel/minichannel: = 0.5, 0.64, 0.7, 1.2, 1.6, 2.0, and 2.5 mm | 100 to 2000 | 35 to 50 |
Liu et al. [60] | R134a, R-1234ze(E), and R-450A | Minichannel: = 1 mm and 2 mm | 400 to 800 | 40 |
Kuczynski et al. [61] | R-1234yf, R-1234ze(E), and R-134a | Smooth tube: = 3.30, 2.30, 1.92, 1.44, and 1.40 mm, = 1000 mm | 60 to 361 | 20 to 55 |
Authors | Working Fluid | Condensing Temperature (°C) | Mass Flux (kg/m2s) | Heat Flux (kW/m2) | Plate Heat Exchanger Geometry |
---|---|---|---|---|---|
Known et al. [66] | R-1233zd(E) | 37.7 to 50.8 | 13 to 23.8 | 2.5 to 4.5 | Port-to-port length: = 234 mm, plate length: = 287 mm, plate width: = 117 mm, area of the plate: = 0.0274 m2, enlargement factor: = 1.15, corrugation/chevron angle: = 60°, average spacing between two plates: = 1.94 mm, corrugation pitch: = 7.5 mm, refrigerant side channel: = 2, water side channel: = 3, port diameter: = 19.05 mm, plate material: stainless steel, plate thickness: = 0.4 mm |
Shon et al. [67] | R-1233zd(E) | 37.7 to 50.8 | 13.0 to 23.8 | 2.5 to 4.5 | Same geometry as mentioned in reference [66] |
Jung et al. [68] | R-1234ze(E) and R-1233zd(E) | 37.7 to 50.7 | 13 to 23.8 | 1.5 to 4.5 | Same geometry as mentioned in reference [66], = 60° and 30° |
Ko et al. [69] | R-124 | 30 to 50 | 16 to 26 | 2.5 to 4.5 | Same geometry as mentioned in reference [66] |
Zhang et al. [70] | R-1234ze(E), R134a, R-245fa, and R-1233zd(E) | 29.7 to 71.0 | 16 to 90 | 4 to 57.4 | = 278 mm, = 317 mm, = 76 mm, = 65°, = 1 mm, = 7 mm, = 2, = 3, = 18 mm, = 3.4 mm |
Cattelan et al. [71] | R-1234ze(E) and R-134a | 34.6 and 42.3 | 9 to 49 | - | = 464.2 mm, = 117 mm, = 1.22, = 60°, = 1.46 mm, = 7.5 mm, = 2, = 3, = 19.05 mm, plate material: stainless steel, = 0.4 mm |
Kuo et al. [72] | R-410A | 20 | 50 to 150 | 5 to 20 | = 450 mm, = 500 mm, = 120 mm, = 60°, = 70 mm = 3.3 mm, = 10 mm, = 25 mm, plate material: SS-316, plate thickness: = 0.4 mm |
Yan et al. [73] | R-134a | 26.7 to 35.5 | 60 to 120 | 10 to 16 | Same geometry as mentioned in reference [72] |
Soontarapiromsook et al. [74] | R-134a | 40 to 50 | 61 to 89 | 5 to 15 | = 360 mm, = 70 mm, = 65°, = 2.5 mm, = 32 mm, plate material: SS-316, = 0.6 mm, plate roughness: = 0.594 to 2.754 μm |
Longo et al. [75,76,77] | R-134a, R-1234ze(E), and R-1234yf | 24.6 to 40.2 | 11.6 to 41.3 | 6.2 to 28.1 | = 278 mm, = 310 mm, = 72 mm, = 0.02 m2, = 1.24, = 65°, = 2 mm, = 8 mm, = 4, = 5, number of heat transfer plates: = 8, = 0.4 μm |
Longo et al. [78,79] | R-600a, R-290, and R-1270 | 24.8 to 40.3 | 5.3 to 41.4 | 5.2 to 34.4 | Same geometry as mentioned in reference [75] |
Longo et al. [80] | R-236fa, R-134a, and R-410A | 24.7 to 40.2 | 11.2 to 41.4 | 6.2 to 34.4 | Same geometry as mentioned in reference [75] |
Mancin et al. [81] | R-407C and R-410A | 41.8 | 15 to 40 | - | = 526 mm, = 111 mm, number of plates: = 6, = 2, = 3, number of heat transfer plates: = 4, plate material: stainless steel |
Wang and Kabelac [82] | R1234ze(E) and R134a | 22.51 to 40.84 | 34.08 to 70.64 | 9.95 to 24.3 | = 1090 mm, = 720 mm, = 486 mm, = 1.159, = (27° + 63°)/2, = 3.2 mm, = 12 mm, = 10, = 155 mm, plate material: SS-316, = 0.6 mm |
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Kumar, A.; Chen, M.-R.; Hung, K.-S.; Liu, C.-C.; Wang, C.-C. A Comprehensive Review Regarding Condensation of Low-GWP Refrigerants for Some Major Alternatives of R-134a. Processes 2022, 10, 1882. https://doi.org/10.3390/pr10091882
Kumar A, Chen M-R, Hung K-S, Liu C-C, Wang C-C. A Comprehensive Review Regarding Condensation of Low-GWP Refrigerants for Some Major Alternatives of R-134a. Processes. 2022; 10(9):1882. https://doi.org/10.3390/pr10091882
Chicago/Turabian StyleKumar, Abhishek, Miao-Ru Chen, Kuo-Shu Hung, Chung-Che Liu, and Chi-Chuan Wang. 2022. "A Comprehensive Review Regarding Condensation of Low-GWP Refrigerants for Some Major Alternatives of R-134a" Processes 10, no. 9: 1882. https://doi.org/10.3390/pr10091882
APA StyleKumar, A., Chen, M.-R., Hung, K.-S., Liu, C.-C., & Wang, C.-C. (2022). A Comprehensive Review Regarding Condensation of Low-GWP Refrigerants for Some Major Alternatives of R-134a. Processes, 10(9), 1882. https://doi.org/10.3390/pr10091882