A Flexible Robust Possibilistic Programming Approach toward Wood Pellets Supply Chain Network Design
Abstract
:1. Introduction
- Research question 1: How can an integrated decision support system that efficiently collects, transports, and converts massive quantities of various biomasses into wood pellets be developed in a sustainable manner to support the transition to a circular bioeconomy?
- Research question 2: How can robust decisions for strategic and tactical levels in a wood pellet SC be acquired in a highly uncertain environment?
2. Research Context
- Proposing a multi-period WPP-SCND optimization model that takes into account epistemic uncertainty in input parameters to obtain reliable integrated strategic and tactical decisions that take into account the effects of WPSC activities on the environment and the economy.
- Proposing a fuzzy-FRPP solution to tackle the uncertain environment and obtain robust WPSC decisions by taking advantage of both flexible and robust programming techniques under a highly uncertain environment.
Author | Source | Type of Feedstock | Decision Levels | Method/Analysis | Uncertainty Handling Approach | Environmental Aspect | Economic Aspect | Supply Chain Decisions Considered | ||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Stochastic | Fuzzy | LA | CP | FM | UN | |||||||
Boukherroub et al. [13] | Forest and agriculture biomass | Wood chips | Strategic, tactical, operational | LogiLab simulation package | ✓ | ✓ | ✓ | ✓ | ||||
Méndez-Vázquez et al. [16] | Residual biomass | Agriculture waste | Strategic, tactical, operational | Deterministic mixed-integer non-linear programming | ✓ | ✓ | ✓ | ✓ | ✓ | |||
Mansuy et al. [18] | Forest biomass | Fire killed trees | Strategic | Deterministic linear mathematical modeling | ✓ | ✓ | ✓ | ✓ | ||||
Shabani et al. [19] | Forest and agriculture biomass | Wood chips | Strategic, tactical | Comparative analysis of techniques | ✓ | ✓ | ✓ | ✓ | ✓ | |||
Kanzian et al. [20] | Forest biomass | Wood chips | Strategic, operational | Deterministic linear mathematical modeling | ✓ | ✓ | ||||||
Vasković et al. [22] | Agricultural biomass | Wood chips | Prioritization | VIKOR multi-criteria decision-making technique | ✓ | |||||||
Cambero and Sowlati [23] | Forest biomass | Wood chips | Strategic, tactical, operational | Multi-objective deterministic linear mathematical modeling | ✓ | ✓ | ✓ | ✓ | ✓ | |||
Trochu et al. [24] | Household wood waste | Construction and demolition of wood waste | Strategic, tactical, operational | Linear mathematical modeling | ✓ | ✓ | ✓ | ✓ | ✓ | |||
Mobini et al. [25] | Agricultural biomass | Sawmill wood waste | Strategic | Discrete event simulation for modeling of SC for planning and analysis of SC model | ✓ | ✓ | ✓ | ✓ | ✓ | |||
Akhtari and Sowlati [26] | Forest biomass | Forest waste and sawmills dust | Strategic, tactical operational | Recursive optimization-simulation approach | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ||
Yılmaz Balaman et al. [27] | Forest and agriculture | Mix wastes | Strategic, tactical, | Fuzzy multi-objective | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ||
Van Dyken et al. [30] | Forest biomass | Wood chips | Strategic, operational | Deterministic linear mathematical modeling | ✓ | ✓ | ✓ | ✓ | ✓ | |||
Vitale et al. [31] | Forest biomass | Sawdust, shaving, wood chip | Operational | Column generation method | ✓ | ✓ | ✓ | |||||
De Laporte et al. [32] | Agriculture biomass | Switchgrass and miscanthus | Strategic | GIS-based empirical study | ✓ | |||||||
This study | Agricultural biomass | Sawdust, wheat straw, bagasse, Rice husk | Operational, strategic, tactical | Fuzzy flexible robust possibilistic programming approach | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
3. Research Methodology
3.1. Why Are Linear Programming and Fuzzy-FRPP the Most Appropriate Solution Strategies for the Proposed WPP-SCND Model?
- FPP is the best choice when there is epistemic uncertainty in the collected data and stochastic methodologies cannot be used because there are no previous data [33]. Epistemic uncertainty affects WPP-SCND model elements such as biomass-to-wood-pellet conversion, production costs, wood pellet demand, and biomass availability. To nullify the effect of uncertainty, FPP is best suited. However, FPP simply gives the average value of the unknown parameter and cannot account for fluctuations [28]. This drawback can be overcome by merging RP with FPP to form fuzzy robust possibilistic programming (fuzzy-RPP).
- Robust programming makes the WPP-SCND model objective independent of average value and also integrates feasibility and optimality robustness. Hence, the incorporation of FP within robust programming will form fuzzy-FRPP.
- Flexible programming enables managers to integrate flexibility into uncertain constraint goals. The level of flexibility in these soft constraints can be decided by the manager.
3.2. Generic Formulation of Fuzzy-FRPP Solution Approach
3.2.1. Fuzzy Possibilistic Programming
- (a)
- Expected value (ExV)
- (b)
- Me-measure
3.2.2. Fuzzy Flexible Possibilistic Programming
3.2.3. Flexible Robust Possibilistic Programming (FRPP)
4. Mathematical Model and Case Results
4.1. Working Framework of the WPP-SCND Model
4.1.1. Notations
k | Index for raw material types |
a | Index for raw material collection points |
b | Index for pelletization plant |
c | Index for distribution center |
m | Index for marketplace |
q | Index for the capacity level of pelletization plant |
r | Index for the capacity level of the distribution center |
t | Index for the period |
Amount of raw material type (k) transported from collection point (a) to pelletization plant (b) in time (t) | |
Amount of pellets transported from pelletization plant (b) to distributor (c) in the time period (t) | |
Quantity of pellet supplied from the distributor (c) to marketplace (m) during the time (t) | |
0 if supply terminal (a) is not selected, 1 if supply terminal (a) is selected | |
0 if the plant (b) with capacity (q) is not selected, 1 if the plant (b) with capacity (q) is selected | |
0 if distribution center (c) with capacity (r) is not selected, 1 if distribution center (c) with capacity (r) is selected |
Cost of constructing (a) biomass supply terminal (a) | |
Cost of constructing pelletizing facility (b) with capacity (q) | |
Cost of constructing distribution center (c) with capacity (r) | |
The purchasing cost of biomass (k) at supply terminal (a) in time (t) | |
Quantity of CO2 emissions during raw material handling at biomass supply terminal (a) | |
Cost of biomass handling at biomass supply terminal (a) | |
Quantity of CO2 emissions during raw pellet production at location (b) | |
Carbon emission tax | |
The available quantity of raw material type (k) at the collection point (a) in time (t) | |
Pellets demand in market m during the period (t) | |
Production capacity of the pellets plant with level (q) | |
Storage capacity of the distribution center c with level (r) | |
The conversion factor for biomass to pellets | |
Wood pellets production cost at pelletization plant (b) | |
The shipping cost of supplying raw material from the supply terminal (a) to the pelletization plant (b) | |
Transportation cost of moving pellets from pelletization plant (b) to distribution center (c) | |
Transportation cost of moving pellets from the distribution center (c) to market (m) | |
Quantity of carbon emissions during raw material transportation from supply terminal (a) to pelletization plant (b) | |
Quantity of carbon emissions during transportation of pellets from pelletization plant (b) to distribution center (c) | |
Quantity of carbon emissions during transportation of pellets from the distribution center (c) to market (m) |
4.1.2. Assumptions
- The homogenous fleet of vehicles is assumed to be available at all echelons of the supply chain.
- Allowable cargo is less than one truckload.
- The regional collection of biomass is assumed to be available at potential locations of supply terminals.
- The distances between the collecting points and the pelletization plants, as well as between the pelletization plants and the demand zones, are known.
- A CO2 emission tax is imposed under local government policy for all stakeholders.
- I.
- Objectives functions of the WPP-SCND model:
- (a)
- Total supply chain cost objective
- II.
- Constraints of the WPP-SCND model
4.1.3. Equivalent Fuzzy-FRPP Form of WPP-SCND Model
4.2. Case Study to Validate Fuzzy-FRPP-Based WPP-SCND Model
- Which supply terminals should be selected to purchase biomass?
- What are the optimal quantities and mix of biomass (sawmill waste, wheat straw, rice husk, and bagasse) to supply to the production plant in each planning period?
- Where should wood production plants and distribution centers be located considering the economies of scale?
- What quantity is produced/processed at each operational facility in each planning period?
4.2.1. Data Collection and Analysis for the WPP-SCND Model
4.2.2. Results and Discussion on Research Questions
- (a)
- Research question 1: How can an integrated decision support system that efficiently collects, transports, and converts massive quantities of various biomasses into wood pellets be developed in a sustainable manner to support the transition to a circular bioeconomy?
- (b)
- Research question 2: How can robust decisions for strategic and tactical levels in a wood pellet SC be acquired in a highly uncertain environment?
- I.
- Comparative analysis of FPP and fuzzy-FRPP approach to analyze the impact of robustness
- II.
- Impact of change in objective and constraint pessimistic–optimistic (λ) factor on the total cost of the WPP-SCND model
- III.
- Impact of uncertainty handling technique on the WPP-SCND model facilities capacity level decision and scalability aspect
5. Conclusions, Limitations, and Future Research Directions
- It is observed that for situations where epistemic uncertainty is largely associated with the collected dataset, the fuzzy-FRPP approach will always provide robust decisions with a slight increase in overall system cost. According to the computational analysis of the case study, the outcomes may be protected against uncertainty by spending an additional 10%.
- Comparing the results of the FPP and fuzzy-FRPP approaches shows that the latter favors adopting a centralized SC structure by making fewer facilities with a greater capacity level operational, while the former favors decentralizing the wood pellet SC structure.
- It was also discovered that the two largest expenses associated with WPSC were the installation of the wood pellet plant and the cost of producing wood pellets. This demonstrates that by exploring alternative, cost-effective wood pellet manufacturing processes, wood pellet fuels may be made more economically competitive with fossil fuels.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
Appendix A
K1 (Straw Mil) | K2 (Bagasse) | K3 (Rice Husk) | K4 (Wheat Husk) | |||||
---|---|---|---|---|---|---|---|---|
T1 | T2 | T1 | T2 | T1 | T2 | T1 | T2 | |
A1 | 7800 | 7540 | 9230 | 17,260 | 21,190 | 29,878 | 35,880 | 32,292 |
A2 | 7800 | 7280 | 6760 | 12,641 | 42,900 | 60,489 | 16,380 | 14,742 |
A3 | 5200 | 5720 | 5252 | 9821 | 20,020 | 28,228 | 16,640 | 14,976 |
A4 | 4160 | 3900 | 5252 | 9821 | 24,700 | 34,827 | 15,600 | 14,040 |
A5 | 7800 | 8320 | 10,400 | 19,448 | 26,000 | 36,660 | 10,400 | 9360 |
A6 | 5200 | 5850 | 7280 | 13,614 | 33,800 | 47,658 | 39,000 | 35,100 |
A7 | 10,400 | 10,400 | 9880 | 18,476 | 7800 | 10,998 | 41,600 | 37,440 |
A8 | 5200 | 6500 | 6760 | 12,641 | 35,100 | 49,491 | 26,000 | 23,400 |
A9 | 5200 | 6240 | 6890 | 12,884 | 39,000 | 54,990 | 20,800 | 18,720 |
Q1 | Q2 | |
---|---|---|
B1 | 35,000 | 50,000 |
B2 | 35,000 | 50,000 |
B3 | 35,000 | 50,000 |
B4 | 35,000 | 50,000 |
R1 | R2 | |
---|---|---|
C1 | 40,000 | 60,000 |
C2 | 40,000 | 60,000 |
C3 | 40,000 | 60,000 |
T1 | T2 | |
---|---|---|
M1 | 12,000 | 14,400 |
M2 | 14,000 | 16,800 |
M3 | 16,000 | 19,200 |
M4 | 16,000 | 19,200 |
M5 | 12,000 | 14,400 |
B1 (Pelletization Plant) | B2 (Pelletization Plant) | B3 (Pelletization Plant) | B4 (Pelletization Plant) | ||
---|---|---|---|---|---|
RAWALPINDI | A1 | 6 | 574 | 359 | 401 |
SARGODHA | A2 | 232 | 370 | 188 | 186 |
FAISALABAD | A3 | 301 | 321 | 181 | 102 |
GUJRANWALA | A4 | 212 | 474 | 92 | 363 |
LAHORE | A5 | 359 | 413 | 10 | 171 |
SAHIWAL | A6 | 401 | 243 | 171 | 5 |
MULTAN | A7 | 520 | 100 | 338 | 180 |
D.G. KHAN | A8 | 615 | 183 | 438 | 279 |
BAHAWALPUR | A9 | 599 | 8 | 430 | 244 |
C1 | C2 | C3 | ||
---|---|---|---|---|
RAWALPINDI | B1 | 332 | 218 | 517 |
BAHAWALPUR | B2 | 427 | 381 | 100 |
LAHORE | B3 | 10 | 188 | 338 |
SAHIWAL | B4 | 171 | 230 | 181 |
M1 | M2 | M3 | M4 | M5 | ||
---|---|---|---|---|---|---|
LAHORE | C1 | 10 | 181 | 331 | 92 | 338 |
SARGODHA | C2 | 187 | 91 | 232 | 221 | 291 |
MULTAN | C3 | 338 | 242 | 520 | 395 | 8 |
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ExV Cost (Thousand USD) | Optimality Robustness Cost (USD) | Feasibility Robustness Cost (USD) | Total Cost (USD) |
---|---|---|---|
102,773,900 | 6,909,209 | 3,454,605 | 113,137,700 |
Objective Pessimistic–Optimistic Factor ) | Constraint Pessimistic–Optimistic Factor (λ) | ||||
---|---|---|---|---|---|
0.1 | 0.3 | 0.5 | 0.7 | 0.9 | |
Total Supply Chain Cost for WPP-SCND Model ($) | |||||
0.1 | 110,558,900 | 107,803,400 | 102,954,400 | 92,339,250 | 51,491,180 |
0.3 | 112,457,100 | 110,077,900 | 106,041,300 | 97,033,580 | 61,243,520 |
0.5 | 114,465,400 | 112,753,700 | 109,570,000 | 102,617,700 | 73,082,560 |
0.7 | 116,655,000 | 115,383,100 | 112,368,000 | 108,399,400 | 86,763,080 |
0.9 | 118,495,700 | 117,913,800 | 116,871,600 | 114,465,400 | 102,617,700 |
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Abusaq, Z.; Habib, M.S.; Shehzad, A.; Kanan, M.; Assaf, R. A Flexible Robust Possibilistic Programming Approach toward Wood Pellets Supply Chain Network Design. Mathematics 2022, 10, 3657. https://doi.org/10.3390/math10193657
Abusaq Z, Habib MS, Shehzad A, Kanan M, Assaf R. A Flexible Robust Possibilistic Programming Approach toward Wood Pellets Supply Chain Network Design. Mathematics. 2022; 10(19):3657. https://doi.org/10.3390/math10193657
Chicago/Turabian StyleAbusaq, Zaher, Muhammad Salman Habib, Adeel Shehzad, Mohammad Kanan, and Ramiz Assaf. 2022. "A Flexible Robust Possibilistic Programming Approach toward Wood Pellets Supply Chain Network Design" Mathematics 10, no. 19: 3657. https://doi.org/10.3390/math10193657
APA StyleAbusaq, Z., Habib, M. S., Shehzad, A., Kanan, M., & Assaf, R. (2022). A Flexible Robust Possibilistic Programming Approach toward Wood Pellets Supply Chain Network Design. Mathematics, 10(19), 3657. https://doi.org/10.3390/math10193657