Environmental Supply Chain Risk Management for Industry 4.0: A Data Mining Framework and Research Agenda
Abstract
:1. Introduction
2. Theoretical Framework of Industry 4.0 and Environmental Supply Chain Risk Management
2.1. Industry 4.0 Conceptualization
- (1)
- The Smart Manufacturing (SM) concept which is presented as an adaptable manufacturing system where flexible lines automatically adjust production processes for various types of products in various industrial settings [28,29,30]. Smart manufacturing in a smart factory improves quality, productivity, and flexibility, which results in mass customization and efficient resource consumption [23,28];
- (2)
- The Smart Supply Chain (SSC) concept that relates to integrating supply chain processes and partners through the exchange of information and coordination to mitigate undesirable bullwhip effects [16]. SSC aims to render resource use for supply chain members to be more efficient by sharing resources and coordinating activities [31,32];
- (3)
- The Smart Products (SP) concept that provides data feedback for new product development [23] as well as new services and solutions to customers through embedded technologies [33]. Smart products allow new business models such as product-service systems, which create new opportunities for manufacturers and service providers [29,34].
- (1)
- ‘Smart technologies’ aiming to achieve radical transformation of the manufacturing activities based on emerging technologies (Smart Manufacturing) and the way products are designed and marketed (Smart Products) [23]. Those technologies relate to the way raw materials and products are delivered (Smart Supply Chain) [29,35] and the new ways workers perform their activities based on the support of emerging technologies (Smart Working) [36,37]. The combination of these smart technologies creates an integrated network or supply chain that processes various types of flows to address operational and market needs [17,23];
- (2)
- ‘Base technologies’ which include technologies providing connectivity and real-time data for front-end technologies, thus enabling the complete integration of the manufacturing system [38,39,40]. These technologies constitute the foundations of Industry 4.0 dimensions by making interconnectivity possible between manufacturing systems and other processes [40]. The deployment of such technologies is what constitutes the peculiarity of Industry 4.0, differentiating the latter from previous industrial revolutions [38].
- (i).
- IoT resulting from wireless communication between sensors and computing through the internet [41]. Technological advancement made the implementation of IoT possible. Thus, the decreasing cost of sensors along with the expansion of internet networks have allowed the use of this technology to spread among companies [30,42];
- (ii).
- (iii).
- Both cloud and IoT technologies can be combined with different types of equipment to share data, which results in a huge amount of data called Big Data [29,44,45]. The big data collected from equipment, objects, and systems necessitates processing tools/analytics such as data mining and machine learning [33,46]. It is expected that the combination of big data with analytics can make industrial plants and warehouses self-managed and able to optimize their capacity by identifying glitches in the system before their occurrence [30,40,47];
- (iv).
- Additive manufacturing and 3D printing constitute a different approach to manufacturing by generating successive layers of materials through a digital model that contributes to the creation of the final product [48], thus avoiding the need for parts and component assembly. Additive manufacturing and 3D printing techniques can help companies to produce small batches of customized products with complex, lightweight designs [49] which will reduce transport costs and stock on hand [50];
- (v).
- Robotic systems in a smart factory can take charge of various tasks without needing reprogramming [40,51]. Robotic systems can reduce costs, provide a wide range of capabilities (surpassing traditional assembly lines or existing automated guided vehicle) and perform several operations in smart factories [52,53] including tasks too dangerous for human operators;
- (vi).
- Simulations and prototyping can allow organizations to study CPS dynamic behavior through real-time data on machine operations, manufacturing cost, connectivity, and movements [54,55]. In that way, firms can test machine settings to increase quality, reduce setup times, and mitigate risks such as cyber threats [43]. Moreover, simulation and prototyping techniques are used for real-time tracking of manufacturing cost [56], and advanced optimization for planning and scheduling [47].
2.2. Environmental Supply Chain Risk Management
- (i)
- Endogenous risks which result from company supply chain operations including pollution and harmful emissions, as well as accidents caused by the firm’s staff, operations, and machines [57]. Endogenous risks include inefficient resource consumption, waste, and scrap generation [58]. Further, other scholars consider non-compliance with regulations related to personnel safety, ecology, and social responsibility as an endogenous risk [6];
- (ii)
- Exogenous risks which emerge from the interaction of firms with their external environment [6,59]. Thus, exogenous environmental risks relate to natural disasters (e.g., earthquakes, hurricanes, and pandemics) and man-made disasters such as terrorist attacks, wars, and military conflicts [60,61]. Numerous scholars [6,10], have prioritized endogenous risks over exogenous risks since the latter are mostly unpredictable and hard to control. In contrast, endogenous risks result from the actions of firms and their supply chain partners, hence the possibility to assign responsibility of mitigating these risks [62].
- –
- –
- –
- –
- Elaborating environmental management programs to address issues related to waste, resources management, recycling, and reuse of materials [68]. Green practices entail managing pollution, emissions, and hazardous substance storage, handling and disposal [10]. Environmental management systems can be developed to ensure the monitoring, tracking, and treatment of greenhouse gas (GHG) emissions [69];
- –
- Developing cooperative initiatives with suppliers and customers. Focal firms can help their suppliers adopt environmental practices through ISO 14000 certification, environmental audits of suppliers’ environmental management system, and providing assistance to suppliers implementing environmental practices [69]. Likewise, firms can be aided by their customers to develop environmental management based on their clients’ requirements;
- –
- Ensuring compliance with legislation related to environmental, safety, and health issues;
- –
- Developing contingency plans in cases of disruption, emergency, and unexpected events related to exogenous risks.
3. Research Methodology
3.1. The Selection and Retrieval Phase
- (1)
- A search was conducted in several databases (SCOPUS, EMERALD, Taylor & Francis, Springer, Elsevier, and Google Scholar) in order to generate a comprehensive set of papers [76];
- (2)
- The review was limited to peer-reviewed publications to guarantee quality [77]. Articles published in peer-reviewed journals are subject to a rigorous process of evaluation prior to publication [76]. Consequently, chapters in books, conference proceedings, and trade journals were excluded from the search;
- (3)
- Conceptual and empirical research was considered in gathering as many publications as possible. The articles identified are from 2004 to 2021;
- (4)
- Only publications in English were considered, to facilitate data analysis;
- (5)
- Subject terms related to ESCRM and Industry 4.0 were used in screening the papers’ titles, abstracts, and keywords to assess their relevance.
3.2. Descriptive and Content Analysis of the Selected Papers
4. The Main Findings of the Literature Review
4.1. Chronological Evolution of Papers
4.2. Most Contributing Journals
4.3. Distribution of Papers by Country
4.4. The Most Frequently Investigated Industry 4.0 Technologies
4.5. Content Analysis and Main Topical Areas
- –
- Research highlighting supply chain risk management (SCRM) in Industry 4.0 context;
- –
- Studies with an environmental supply chain risk management focus in Industry 4.0.
4.5.1. Supply Chain Risk Management in Industry 4.0 Context
4.5.2. Environmental Supply Chain Risk Management in Industry 4.0
4.5.3. Identified Gaps and the Necessity of a Holistic Approach to Supply Chain Risk Management in Industry 4.0
5. Environmental Risk Management of Industry 4.0: A Data Mining Framework
5.1. Data Mining Relevance for Managing Supply Chain Risks in Industry 4.0 Context
5.2. Data Mining Approach for Managing Industry 4.0 Environmental Risks
- (i)
- Identifying environmental risks indicators. Using various metrics, measurements and indicators, organizations can identify the risk exposure of their activities [4]. Risk indicators can be obtained from internal data sources such as the organization’s internal databases [128]. External sources of risk indicators are governmental and international agency reports, consultants/experts opinions, social media data, and insurance company recommendations [129,130,131]. Using such data, simulation models might be employed to quantify the externalities of environmental risks and their impact [132,133,134]. Using Industry 4.0 technologies, such as real time monitoring devices can help collect data about environmental risks [135]. For instance, using sensors, RFID tags, motion sensors, and energy monitoring systems, firms can ensure better control of cold chain products shipments and prevent waste or threats of natural or man-made disruptions. Firms can benefit from such an approach in providing better control of logistics and SC operations [129];
- (ii)
- Developing an environmental risks data warehouse to collect risk data. RDW are built using data extracted from internal and external sources—also called supply chain database—to make data accessible [103]. Initially, a conceptual risk data model has to be elaborated to structure the data generated from the various entities/sources and their interaction. Data processing is needed to develop the appropriate format for a data warehouse [136]. A process of data cleaning, reduction, and integration is necessary [120] through smoothing, normalization, discretization, aggregation, and generalization [128]. As a result, risk metrics and indicators can be obtained by type and activity [69]. After that, risk data can be subjected to an extract transform and load (ETL) process which generates RDW by source, type, attributes, and relationships. Converted data by ETL is transformed into an analytical structure containing the risk metadata [136]. The metadata layer of the DM-based ESCRM model consists of risk indicators, metrics, sources, factors, and location in terms of activity (e.g., manufacturing, shipping) or SC network (supplier, vendor, etc.) and data collection methods [45,137]. RDW is the key to access risk data in the DM framework. Firms can specify what kind of technology can be employed according to the data and available resources. Issues related to the type of database server, software employed, ETL server, storage needs, user interface, and network type have to be discussed and clarified in detail [138]. Once a decision is made regarding such elements, the RDW can be operationalized by connecting its components (internal and external databases);
- (iii)
- Elaborating a DM module for assessing environmental risk management. The DM module seeks to provide useful information for intelligent decision making in ESCRM. Without assessment, risk data are merely worthless information. The DM module creates risk data mart (RDM) from the RDW. RDM—also called risk problem database—is obtained through synthesizing, processing, and assessing data of the RDW according to the requirements of the DM application. Firms can assign several tasks to DM such as prediction, association, clustering, categorization, and aggregation of risk [121,127]. In such a manner, decision makers might use DM for different aims such as identifying risk triggers, predicting the impact of risks, detecting their root causes, prioritizing risks by degree, and modeling future trends [115,124].
5.3. Further Research Directions
- −
- Further research might attempt empirical and/or experimental testing of our DM framework in specific industrial contexts. Such endeavor might pinpoint possible shortcomings or barriers hindering the adoption of DM. Such a line of research might also clarify the limits of what DM might offer to firms in terms of predictive and modeling capacity;
- −
- Following the recent outbreak of the COVID-19 pandemic, it would be insightful to assess the potential of the DM framework regarding risk identification, risk assessment, and risk control. The disruptive nature of the pandemic can help evaluate the capacity of firms to adapt quickly to the threats of a volatile environment. Therefore, COVID-19 can constitute an adequate setting to assess the potential of the DM approach to help decision making, elaborate reactive measures, and learn from the disruption;
- −
- A potential line of research could be related to studies connecting ESCRM and Industry 4.0 through conceptual or empirical research seeking to provide further assessment of how both concepts interact. Such a line of research would delineate how ESCRM might benefit from adopting Industry 4.0 such as IoT, CC, BDA, and others. In addition, there is merit in elaborating further on the how Industry 4.0 implementation would require taking into consideration risk management including environmental risks.
6. Conclusions
6.1. Theoretical Contributions
6.2. Managerial Contributions
6.3. Research Limitations
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
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El Baz, J.; Cherrafi, A.; Benabdellah, A.C.; Zekhnini, K.; Beka Be Nguema, J.N.; Derrouiche, R. Environmental Supply Chain Risk Management for Industry 4.0: A Data Mining Framework and Research Agenda. Systems 2023, 11, 46. https://doi.org/10.3390/systems11010046
El Baz J, Cherrafi A, Benabdellah AC, Zekhnini K, Beka Be Nguema JN, Derrouiche R. Environmental Supply Chain Risk Management for Industry 4.0: A Data Mining Framework and Research Agenda. Systems. 2023; 11(1):46. https://doi.org/10.3390/systems11010046
Chicago/Turabian StyleEl Baz, Jamal, Anass Cherrafi, Abla Chaouni Benabdellah, Kamar Zekhnini, Jean Noel Beka Be Nguema, and Ridha Derrouiche. 2023. "Environmental Supply Chain Risk Management for Industry 4.0: A Data Mining Framework and Research Agenda" Systems 11, no. 1: 46. https://doi.org/10.3390/systems11010046
APA StyleEl Baz, J., Cherrafi, A., Benabdellah, A. C., Zekhnini, K., Beka Be Nguema, J. N., & Derrouiche, R. (2023). Environmental Supply Chain Risk Management for Industry 4.0: A Data Mining Framework and Research Agenda. Systems, 11(1), 46. https://doi.org/10.3390/systems11010046