1. Introduction
As the global energy demand continues to grow, tight reservoirs with low permeability have become a major focus for the oil and gas industry [
1]. However, their development is challenged by a lack of natural energy and rapidly declining production. Fracturing flooding is a new technology that combines traditional conventional water drive, chemical drive, and hydraulic fracturing technologies, and injects water at near-rupture pressure to increase the wave area, which in turn increases injection and production [
2]. In recent years, fracturing flooding development has been carried out sequentially in onshore oilfields such as Jiangsu, Tuha, Shengli, and Daqing, and better field results have been achieved [
3,
4,
5,
6,
7]. However, the optimization of fracturing flooding parameters and prediction of production capacity for offshore reservoirs are still inaccurate. There is still a gap in the research of fracturing flooding reservoir design methods for offshore, vertically fractured reservoirs with low permeability, and numerical simulation studies of fracturing flooding in offshore wells need to be carried out to optimize the parameters of fracturing flooding to guide reservoir development.
Conventional water drives have poor hydrodynamic connections, significant water intrusion and flooding, and fluid non-Darcy flow characteristics. These characteristics lead to dense reservoirs with low permeability, in which “injections cannot enter, and cannot be extracted” [
8,
9,
10,
11,
12]. In the 1950s, several scholars began to study the basic theory of seepage and suction oil drives in fractured oilfields [
13,
14,
15,
16,
17]. They obtained the relative permeability curves of repulsion and seepage–absorption types and put forward the model of a double porosity medium. Using this model, they analyzed the multiphase unsteady flow in the double medium to summarize the law of oil–water movement and the seepage–absorption mechanism. Hydraulic fracture technology plays a key role in the development of unconventional reservoirs, and studying the fracture characteristics can improve the flow environment of oil in the subsurface and the utilization of oil formation. Through fracture expansion, the dynamic process of petroleum development can be revealed, and researchers can finely characterize the development of reservoirs. Many scholars have already carried out extensive research on hydraulic fracturing through practical experiments and numerical simulations [
18,
19,
20,
21,
22,
23,
24,
25,
26,
27,
28,
29]. The theoretical mechanism of seepage oil drive and the extensive research on hydraulic fracturing have laid the theoretical foundation for the development of fracturing flooding technology.
Based on hydraulic fracturing. Zhang et al. [
30] established a pressure-driven simulation model with quantitative characterization methods on the micron scale. They carried out physical modeling experiments to reveal the mechanism of increasing the pressure-driven injection rate and to deepen the understanding of fracturing flooding fracture expansion. Sun et al. [
31] conducted physical modeling experiments via a true triaxial hydraulic fracturing platform to characterize fracture development during fracturing flooding, concluding that the fracture rupture pressure decreases gradually with an increasing injection rate. Zhang et al. [
32] also reached similar conclusions in the study on overdrive fracturing flooding in the Shengli oilfield. Cha et al. [
33] quantitatively described the fracture expansion caused by changes in geostress during pressure-driven water injection based on Biot’s linear elastic contact theory, using the virtual unit method and considering the effect of natural fractures. Yang et al. [
34] selected samples from the mining area, carried out pressure-driving to create seams to increase the seepage law, and established a discrete seam network model, which concluded that pressure-driving would increase the formation pressure and weaken the sensitivity effect of the reservoir. However, the model was not the seam network model after fracturing flooding. In the optimization study of fracturing flooding parameters, some scholars used CMG software (version: 2022.10) to carry out numerical simulations. Da et al. [
35] established an energy storage fracturing model to explain the fracturing energy enhancement mechanism during the period of well shut-in from a microscopic point of view. Zhang et al. [
36] established a homogeneous mechanism model and optimized fracturing flooding parameters such as injection volume, total injection rate, and fracturing flooding timing, but lacked the study of well shut-in time. Cui et al. [
37] coupled the fracture expansion model with the two-phase seepage model of tight reservoirs to establish a model of fracturing flooding water injection and investigated the dynamic characteristics of fracturing flooding development under the high-pressure constant and step-increasing discharge rates, respectively, which showed that the step-increasing discharge rate improves the injection water ripple area and that the effect is better. Lu et al. [
38] conducted rock property tests to define fracturing coefficients, established a numerical model for the production capacity of oil–water phases in matrix–fracture media, and optimized fracture morphology under fracturing flooding conditions.
From the above studies, it can be seen that the research on the development technology of fracturing flooding mainly focuses on the physical simulation and mathematical characterization of hydraulic fracturing for onshore oilfields, numerical simulation methods of fracturing flooding, and optimization of parameters of fracturing flooding injection. However, there is still a gap in the research of fracturing flooding reservoir design methods for offshore, low-permeability reservoirs. The optimization of fracturing flooding parameters is incomplete, and these lead to inaccurate capacity prediction of offshore low-permeability fields. Numerical simulations of the fracturing flooding of offshore wells need to be carried out. In this study, we will take the Weizhou 12-2 oilfield as an example, apply the new reservoir numerical simulation software tNavigator (version: 24.2) to reveal the influence of fracture simulation for hydraulic fracturing expansion on the fracture from the micro level, simulate the real-time fracture dynamic expansion process, combine it with the numerical simulation of fracturing flooding of the oil well, and then optimize the parameters of fracturing flooding, which will guide the actual production and will be of some significance for the development of the fracturing flooding of offshore, low-permeability reservoirs.
2. Geological Profile
2.1. Regional Geological Characteristics
The Weixinan Depression, at the northwestern edge of the northern South China Sea, belongs to the tertiary tectonic unit of the Beibu Gulf Basin and is an important oil-producing area on the continental shelf in the northern part of the South China Sea. It is bounded by the Weixinan Fault in the northwest, adjacent to the Qixi Rise in the southeast, and separated from the Haizhong Depression by the Weixinan Low Bulge and the Haizhong Depression in the southwest, as shown in
Figure 1a. During the Paleocene epoch, the depression deposited the Paleocene Changliu Formation, the Eocene Liushagang Formation, and the Oligocene Weizhou Formation. The Liusha section mainly consists of deltaic and fan-deltaic sedimentary bodies of conglomerate, conglomerate-bearing sandstone, and medium-fine sandstone, as shown in
Figure 1b, which directly overlie the deep lake-phase hydrocarbon source rocks in Liusha section 2, dominated by mud shale, which is an advantageous area for oil and gas transportation and gathering and has high potential for exploration; it is the main oil reservoir under study [
37].
Geographically, the Weizhou 12-2 oilfield is located in the Beibu Gulf sea area of the South China Sea, 84.0 km away from Beihai City of Guangxi Province and 37.0 km away from Weizhou Island, with a water depth of about 37.0 m, an annual average temperature of 23 °C, and a maximum tidal range of 5.0 m in the sea area. The proven geologic reserves are 3244.79 × 104 m3; tectonically, it is a complex fault block field, with a high level to the east–south and a low level to the northwest, It is divided into north block, middle block, west block, and south block, and the developed blocks include middle block, west block 1, and west block 2 at present. The oil reservoir is vertically divided into three sets of oil-bearing systems, namely, flow section 1, flow section 2, and flow section 3, and only flow section 2 is being developed at present, with light crude oil as the main crude oil. The second section of the production flow includes two oil groups, the L2Ⅰ and L2Ⅱ oil groups, of which the L2Ⅱ oil group is further subdivided into three sand bodies, a, b, and c. The production flow section is divided into three oil-bearing systems, namely, flow section one, flow section two, and flow section three, and the crude oil is mainly light crude oil.
2.2. Current Status of Production
This study selected A21 in the middle block 1 and 3 well area. The source of the L2II oil group in the middle block 1 and 3 well areas is from the fan delta and deltaic depositional system to the southwest. The plane has multi-channel super-positional development characteristics, and the target area was mainly developed via underwater diversion of the river micro-phase. Among these characteristics, the average porosity of the oil formations in each oil group in the second section of the development layer of the potential flow is 9.7–17.8%, and the average permeability is 0.2–16.4 mD, which is mainly a low-porosity, low-permeability-to-extra-low-permeability reservoir.
The average permeability of small layers in the middle block 1 and 3 well area is 6.9–92.5 mD, and the average permeability is 21.7 mD, which are mainly medium- and low-permeability reservoirs, and the medium-permeability reservoirs are mainly developed in the high part of the main river channel in the well area.
Sedimentary relative reservoir physical properties have a greater impact; the overall performance is in the order of the main channel > channel side edge > mat sand > estuarine dam > turbidites characteristics. The overall performance of the south side of the high part of the physical properties are better than the north side of the low part.
Commissioning time: 28 November 2018; production layer: L2I, L2IIa; production method: pumping; drilling reservoir; average permeability: 13.3 mD; effective thickness: 21.0 m; medium depth of reservoir: 2686.3 m; pump working condition: 1201.3 m; daily oil production: 15 m3/d; production capacity: 3.2 m3/(d·MPa); pressure coefficient: 0.77 (2021.8 platform overhaul); cumulative oil production: 4.92 × 104 m3; A21 well put into production at the beginning of 70 m3/d oil production; capacity index: 9.7 m3/(d·MPa); short stabilization period; fast decreasing production; daily oil production: 15 m3/d; capacity index: 3.2 m3/(d·MPa), and the production is at a low level.
The average permeability of the A21 reservoir after drilling is 13.3 mD, the thickness of the sand body after drilling is 32.9 m, and the physical properties of the reservoir are relatively poor; the cumulative injection ratio of the A19-A20-A21 well group is 0.03, the daily water injection of the A19 well is 0 m
3/d, and the insufficient replenishment of formation energy leads to a fast decrease in the A21 well and low-level production (Additional information can be found in the
Supplementary Material).
Summary: The study area belongs to low-permeability reservoirs, currently facing the problems of depletion development, insufficient formation energy, faster formation pressure drop, low well-fluid volume, intermittent production, and poor development, which need to be resolved by fracturing flooding, and the effect of improving production capacity needs to be evaluated. Well A21 will be used as an example for this study, which has a certain degree of representativeness.
3. Materials and Methods
3.1. Mechanism of Oil Well Fracturing Flooding
The methods used for modeling well fracturing flooding in oil well fracturing flooding mechanisms include the geostress and seepage coupling model, modeling of fracture expansion, seepage–absorption–replacement modeling, hysteresis effects, and surface–activator interactions.
3.1.1. Geostress and Seepage Coupling Model
Geomechanical modeling is used to describe the elastic deformation of rocks. A fully coupled approach is used to model the coupling of geostress and seepage, where the seepage equation and the geostress equation are solved simultaneously at each time step [
40].
The coupled systems of equations that describe reservoir filtration processes and geomechanical effects are typically solved on a unified grid system, despite the inherent uncertainty in flow characteristics (including displacements, pressures, and other parameters) prior to obtaining the solution. This integrated computational approach is specifically designed to concurrently account for the complex interactions between fluid flow dynamics and rock mechanical responses within the reservoir system.
The fully coupled method is to take all the physical variables in the coupled field as the research object and model the coupled computation based on the partial differential control equations derived from the variables, whose boundary conditions, loads, and coupling influence matrices are all in explicit form. In geological modeling, the fully coupled approach is mainly used to deal with geological problems involving the interaction of multiple physical fields, simulate fluid flow and rock mechanical behavior in oil and gas reservoirs, and thus more accurately predict the distribution and reserves of oil and gas resources. This method is able to describe the geological phenomena more accurately because it takes into account the interactions of multiple physical fields, which improves the accuracy of the model, enhances the prediction capability, and provides a scientific basis for resource exploration and development.
In the standard seepage equation, porosity is generally considered to be a known quantity, a function of spatial coordinates, independent of time and pore pressure, . In the fully coupled model, porosity is considered one of the unknown quantities and is one of the parameters to be solved for, as follows: .
The fully coupled model of geostress and seepage is shown below:
Equation (1) is the flow equation, Equation (2) is the saturation equation, Equation (3) is the rock displacement and porosity equation, Equation (4) is the rock displacement and pore pressure equation, and Equation (5) is the geostress and pore pressure equation.
is the molar density of c-component,
SP is the P-phase saturation,
is the molar fraction of the c-component P-phase,
is the molar density of P-phase,
is the stratigraphic displacement vector,
is the density of rock at reference pressure,
is Biotc’s constant (BIOTC keyword), and
is the full tensor of initial stress in the formation (STRESSINIT keyword).
is the initial tensor of strain (DISPLINIT keyword),
is the initial pore pressure,
and
is a function of Young’s modulus
E and Poisson’s ratio
; definitions are as follows:
3.1.2. Modeling of Fracture Expansion
The modeling of fracture expansion includes the modeling of mud flow, surrounding rock, and the interaction between them, which can be solved jointly in tNavigator. The main aim is to simulate the fracture expansion range of conventional fracturing under different conditions according to the rock fracture criterion and to be able to simulate the effect of different proppants and fracturing fluids in tNavigator’s fracturing simulator, which simulates the dynamic generation process of fracture based on the stress field.
During fracturing flooding, how the fracture forms and expands is a key factor in predicting the effectiveness of fracturing in increasing production. Rock fracture is defined according to the maximum and minimum stress rock fracture criterion, and the fracture of rock materials can be described by the Moore–Cullen failure criterion [
41].
According to the Moore–Cullen criterion, the yielding or destruction of a material occurs when the ratio of shear stress to positive stress on the shear plane is maximized, which can be expressed as follows:
Among them, and are the positive and shear stresses on the damage surface, respectively.
The criterion can be understood in the following way: when a slip (shear) occurs at a point in the material on a plane N, the shear stress, , acting on the surface has to overcome the friction due to the positive stress, , acting on the surface, in addition to the cohesive force, c, inherent in the material.
The positive and tangential stresses can be expressed as follows:
Thus, the Moore–Cullen criterion can be written in the following form:
included among these,
and
are the maximum and minimum principal stresses in the plane, respectively,
is the friction angle, and
c is the cohesion.
3.1.3. Seepage–Absorption–Replacement Modeling
During the oil well fracturing flooding process, seepage–absorption displacement is one of the main oil enhancement mechanisms. Oil well fracturing flooding injects pressure, driving fluid under conditions close to the fracture pressure of the formation, and a large number of microfractures are formed in the formation. In this case, the sandstone reservoir becomes the main fluid storage space, and the microfractures become the main seepage channels. The capillary force difference between the fractures and the matrix becomes the driving force for oil repulsion. Under the influence of capillary force, the fracturing fluid seeps into the matrix, and, at the same time, the oil in the matrix is driven into the fractures, realizing the oil–water replacement between the fractures in the matrix and achieving the effect of oil driving by fracturing fluid.
At present, there is no special seepage and suction replacement mechanism in the numerical modeling software, and the effect of seepage and suction can only be simulated by modifying the capillary force.
3.1.4. Hysteresis Effects and Surface–Activator Interactions
Relative permeability and capillary pressure depend not only on saturation but also on the direction of change. With hysteresis, it is possible to model saturation functions that depend on prehistory. In a two-phase system (water–oil or gasoline), the wetting relationship is expressed as P1 > P2 if the P1 phase wets the P2 phase. Let the P1 phase be the wetting phase (Wetting Phase) and the P2 phase be the non-wetting phase (Non-Wetting Phase). The process of decreasing the saturation of the wetting phase is called Drainage, and the process of increasing the saturation of the wetting phase is called Imbibition.
The lag model of tNavigator will simulate the effect of a change in the direction of expulsion on the capillary force. Both the surface–activator model and the hysteresis model modify phase penetration by first calculating a new phase penetration curve based on the surface–activator and then by applying the hysteresis option to the new phase penetration curve.
3.2. Fracture Expansion Simulation Experiments
This board primarily uses the Fracture Simulator tool in tNavigator, which is a fracture expansion simulation tool for hydraulic fracturing. The Fracture Simulator is integrated into the Model Design module, allowing for the specification of desired rock properties, well injection states, and fracture expansion solution methods. The module has the advantage of being able to simulate the fracture expansion process in meter-scale grids with a time step of seconds.
In order to study the influence of the parameters of fracturing flooding on the fracture expansion law during the fracturing stage of oil wells, the fracture expansion mechanism model of oil well fracturing flooding was established. As shown in
Figure 2a, the model is a three-layer grid, and the detailed parameters are presented in
Table 1.
Figure 2b shows the distribution of pressure in the model, with the pressure at the center of the well being the highest and decreasing in concentric circles towards the outside of the well. The figure shows the fracture sheet morphology generated using this module. As can be observed from
Figure 3, the vertical upward fracturing crack has the largest width in the middle and smaller widths at the top and bottom.
This module was designed to study the influence of fracturing flooding parameters; the fracturing parameters will be unified, and the grid parameters after fracturing flooding will be imported into the simulator. Set up in the fracturing fracture simulator, the injection time is 1000 s, the proppant selection is BMC ATLAS CRC LT 20/40 (A), the injected fluid selection is SlickWater-120F, the production rate of fracturing fluids is 6 m3/min, and the concentration of sand spreading is 20%. The fracturing fracture locations were at 2503, 2507, and 2515 m; the number of injection holes was 1; the diameter of injection holes was 0.01 m; and the pressure loss coefficient was 0.788.
3.3. Numerical Simulation Experiments of Oil Well Fracturing Flooding
3.3.1. Establishment of Numerical Models
As shown in
Figure 4, the numerical model of well A21 is based on the existing WZ12-2 numerical model, from which the formation near well A21 is cut out, and the porosity and permeability fields follow the data of the original numerical model. On this basis, according to the mechanism of oil well fracturing flooding, the mechanisms of the geostress model, hydraulic fracturing model, seepage–absorption–replacement, and surface–activator model are added, which can completely characterize the oil-increasing effect of oil well fracturing flooding.
3.3.2. Analysis of Key Parameters of Fracturing Flooding in Oil Wells
Oil well fracturing flooding, as an important technology for improving oil recovery, is used to inject high-pressure oil repellent into the underground oil formation in order to overcome the decreasing formation pressure and drive the flow of residual oil to the production wells, so as to realize the enhancement of crude oil production. In the process of fracturing flooding, the selection and control of key parameters of fracturing flooding directly affect the advantages and disadvantages of the oil enhancement effect.
Commonly used key parameters include injection volume, injection rate, fracture half-length, well shut-in time, and so on. These parameters are studied through numerical simulation to analyze how the changes in these parameters affect the oil increase.
Summary: In the oil well fracturing flooding mechanism, the coupling model of geostress and seepage, the fracture expansion model, the seepage replacement model, the hysteresis effect, and surface–activator interaction are combined. The tNavigator software was used for fracture simulation and modeling of oil well fracturing flooding. The method mentioned in this subsection can clearly characterize the fracture expansion morphology and completely characterize the oil enhancement effect of well fracturing flooding, which has a guiding value for simulating fine reservoir development.
5. Conclusions
This study into fracture propagation dynamics revealed that the cumulative injection volume significantly impacts both the fracture half-length and the conductivity. The increased injection rate correlated with the extended fracture half-length, whereas the inflow capacity remained relatively constant. For multiple rounds of fracturing flooding, the first round had the best oil increase effect, and the oil increase effect of the second round was only about 30% of that of the first round. The oil enhancement effect decreased in the following rounds. The fifth round had no oil enhancement effect. Additionally, it was noted that multiple rounds had no effect on fracture morphology and length.
The results indicated a positive correlation between the total injection volume and both the incremental oil production from fracturing flooding and the spatial extent of the stimulated reservoir area. Specifically, an increase in the total injection volume led to a greater volume of incremental oil recovery and a more extensive fracturing flooding zone. It was observed that higher injection rates resulted in elevated pressure levels near the wellbore. However, this increase in injection rate did not significantly alter the spreading of the area of the fracturing fluid within the reservoir. Additionally, it was noted that well shut-in time mainly affected early production—the longer the shut-in time, the higher the early oil production.
Finally, these results were combined with the fracture expansion mechanism model and A21 well model, and the analysis of fracturing flooding parameters based on the simulation results allowed for the following recommendations to be made: the total amount of fracturing flooding injection should be 15,000 m3, the injection rate should be 6 m3/min, the simmering time should be 3–7 days, and only one round of fracturing flooding is required.