Structural Optimization of a Muffler for a Marine Pumping System Based on Numerical Calculation
Abstract
:1. Introduction
2. Methodology
2.1. Lighthill Acoustics Theory
2.2. FW-H Equation
3. Numerical Simulation of the Muffler
3.1. The Structure Design and Working Principle of the Muffler
3.2. Mesh Generation of Muffler
3.3. Flow Field and Sound Field Numerical Simulation Settings
3.4. Validation of the Numerical Model
4. Results and Discussions
4.1. Acoustic Cavity Modes under Different Channel Expansion Angle Schemes
4.2. Analysis of Numerical Simulation Results for Different Flow Channel Extension Angles
4.3. Cavity Modes under Different Flow Area Schemes
4.4. Analysis of Noise Calculation Results for Different Flow Areas
5. Conclusions
- The general trend of the sound pressure level in the muffler was that with the increase in frequency the noise gradually decreased and finally fluctuated within a numerical range. The higher part of the sound pressure level was in the low-frequency band, and the sound pressure level at the exit monitoring point in the spectrum diagram was obviously reduced compared with the import. This shows that the muffler structure proposed in this paper has certain muffling ability. This provides a reference for the design of a muffler for a pumping system;
- In this paper, the simulation results of three channel expansion angle schemes of 120°, 145° and 160° were compared. The total sound pressure level was reduced by about 22 dB for the 145° scenario, and 13 dB and 1 dB for the 120° and 160° scenarios, respectively. The final result was that the muffler shell adopted a 145° angle to expand the cross-sectional area of the flow channel; this angle had the best effect on stable flow, vibration and noise reduction;
- In this paper, three optimization schemes with different overflow area ratios of 2.5 times, 3 times and 3.5 times were proposed. When the overflow area ratio of the muffler was 3 times, the total sound pressure level dropped by about 22 dB. Under the 2.5 times and 3.5 times schemes, the total sound pressure level dropped by about 4 dB and 11 dB. According to the comparison of different overflow area ratio schemes, when the overflow area ratio was 3 times, the fluid flow state was more stable and the anechoic capacity was better. Compared with the other solutions, the 3 times overflow area ratio was the best choice design parameter for the muffler.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Conflicts of Interest
References
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Mesh Solutions | Total Elements |
---|---|
1 | 0.2 million |
2 | 0.6 million |
3 | 1.53 million |
4 | 1.95 million |
5 | 2.53 million |
Order Time | Angle of 120° (Hz) | Angle of 145° (Hz) | Angle of 160° (Hz) |
---|---|---|---|
1 | 2.981 × 10−5 | 1.792 × 10−5 | 2.438 × 10−5 |
2 | 501.69 | 517.012 | 533.334 |
3 | 971.232 | 961.936 | 962.338 |
4 | 1294.053 | 1294.362 | 1294.022 |
5 | 1295.155 | 1295.483 | 1295.077 |
6 | 1510.213 | 1528.724 | 1509.541 |
7 | 1602.23 | 1585.376 | 1563.661 |
8 | 1602.845 | 1585.932 | 1564.287 |
9 | 1888.779 | 1897.054 | 1899.909 |
10 | 1889.813 | 1897.692 | 1900.519 |
11 | 1933.152 | 1942.872 | 1981.970 |
12 | 2129.332 | 2130.808 | 2108.564 |
Order | Flow Area of 2.5 Times (Hz) | Flow Area of 3 Times (Hz) | Flow Area of 3.5 Times (Hz) |
---|---|---|---|
1 | 3.414 × 10−5 | 1.792 × 10−5 | 2.53 × 10−5 |
2 | 517.008 | 517.012 | 515.790 |
3 | 962.136 | 961.936 | 961.484 |
4 | 1296.448 | 1294.362 | 1294.642 |
5 | 1297.51 | 1295.483 | 1294.790 |
6 | 1528.78 | 1528.724 | 1526.899 |
7 | 1586.674 | 1585.376 | 1583.350 |
8 | 1587.438 | 1585.932 | 1583.561 |
9 | 1897.368 | 1897.054 | 1896.341 |
10 | 1897.99 | 1897.692 | 1896.588 |
11 | 1943.35 | 1942.872 | 1939.698 |
12 | 2133.994 | 2130.808 | 2130.077 |
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Liu, H.; Lin, J.; Hua, R.; Dong, L. Structural Optimization of a Muffler for a Marine Pumping System Based on Numerical Calculation. J. Mar. Sci. Eng. 2022, 10, 937. https://doi.org/10.3390/jmse10070937
Liu H, Lin J, Hua R, Dong L. Structural Optimization of a Muffler for a Marine Pumping System Based on Numerical Calculation. Journal of Marine Science and Engineering. 2022; 10(7):937. https://doi.org/10.3390/jmse10070937
Chicago/Turabian StyleLiu, Houlin, Jiawei Lin, Runan Hua, and Liang Dong. 2022. "Structural Optimization of a Muffler for a Marine Pumping System Based on Numerical Calculation" Journal of Marine Science and Engineering 10, no. 7: 937. https://doi.org/10.3390/jmse10070937
APA StyleLiu, H., Lin, J., Hua, R., & Dong, L. (2022). Structural Optimization of a Muffler for a Marine Pumping System Based on Numerical Calculation. Journal of Marine Science and Engineering, 10(7), 937. https://doi.org/10.3390/jmse10070937