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Article

Multi-Agent Cooperative Optimisation of Microwave Heating Based on Phase–Power Coordinated Control and Consensus Feedback

1
Faculty of Information Engineering and Automation, Kunming University of Science and Technology, Kunming 650500, China
2
The Higher Educational Key Laboratory for Industrial Intelligence and Systems of Yunnan Province, Kunming University of Science and Technology, Kunming 650500, China
3
Yunnan Provincial Key Laboratory of Artificial Intelligence, Kunming University of Science and Technology, Kunming 650000, China
4
Key Laboratory of Unconventional Metallurgy, Ministry of Education, Kunming University of Science and Technology, Kunming 650500, China
5
Kunming Electrical Science Research Institute, Kunming 650500, China
*
Author to whom correspondence should be addressed.
Appl. Sci. 2025, 15(23), 12590; https://doi.org/10.3390/app152312590
Submission received: 6 November 2025 / Revised: 23 November 2025 / Accepted: 24 November 2025 / Published: 27 November 2025
(This article belongs to the Section Applied Thermal Engineering)

Abstract

To address the key challenges of non-uniform energy distribution, local overheating, and unstable electromagnetic–thermal coupling in multi-source microwave heating systems, this paper proposes a distributed optimisation cooperative method based on phase–power coordinated control and consensus-feedback constraints. A two-stage multi-agent control mechanism, described as “phase leading, power following”, is constructed within a hierarchical architecture to achieve spatiotemporal collaborative optimisation from the perspectives of electromagnetic interference-field shaping and thermal feedback regulation. In the phase-regulation stage (Innovation 1), adaptive reconstruction of the interference field is achieved through relative phase specification and a two-level scanning mechanism, rapidly shaping the spatial energy distribution and enhancing the absorption efficiency of incident electromagnetic energy in the cavity–material system. In the power-regulation stage (Innovation 2), amplitude correction is performed under a stabilised interference-field background, and a consensus-feedback constrained regional energy collaboration network is established to ensure that regional energy states converge within the convex hull of the leader reference set. Power redistribution is driven by the target–region energy deviation and neighbourhood consistency relationships, enabling spatial reverse balancing of energy density, suppressing excessive heating in high-energy regions, and enhancing compensation in low-energy regions. Furthermore, a spatiotemporal dual-scale coupling consensus-optimisation framework (Innovation 3) is developed to form a cooperative loop between fast electromagnetic-field reconstruction and slow thermal-field dynamics, achieving synchronous improvement in energy utilisation efficiency and temperature-field uniformity with stable convergence. Simulation results demonstrate that, compared with conventional constant-power, single-phase, and single-power control strategies, the proposed method improves heating efficiency by 16.62–44.74%, and enhances temperature uniformity in vertical and horizontal sections by 8.84–55.87% and 11.41–40.54%, respectively.

1. Introduction

Microwave heating is a volumetric heating method based on the interaction between electromagnetic energy and matter [1]. It offers advantages such as rapid heating speed, high energy transfer efficiency, and strong controllability [2,3], and has been widely applied in fields like chemical engineering [4], material sintering [5], and food engineering [6]. However, unlike traditional conductive heating or infrared heating, the essence of microwave heating is a dynamic coupling process between the spatial distribution of the electromagnetic field energy and the absorption characteristics of the dielectric material. When multiple microwave sources act simultaneously, the superposition of electric fields within the cavity forms complex interference patterns [7,8] resulting in significant spatial non-uniformity of electromagnetic energy. This inherent non-uniformity in the field distribution directly leads to the emergence of “hot spots” and “cold areas” within the material, which not only reduces energy utilisation efficiency but may also cause issues such as overheating and structural damage to the material. Existing research on optimizing the spatial distribution of electromagnetic energy in microwave heating processes has primarily evolved along two pathways. The first approach involves indirectly reconstructing the electromagnetic field through cavity structure design and boundary condition control to improve the energy distribution in the heating zone. Early work predominantly focused on employing physical perturbation methods to break standing wave patterns within the cavity, such as introducing rotating turntables [9], periodically changing the positions of waveguide apertures [10], adding mode stirrers [11], or inducing spatial displacement of the heated sample [12]. These methods promote the redistribution of field energy within the cavity, thereby enhancing the coverage of the electromagnetic field and the resulting temperature field. Building upon this, some studies have further explored the synergistic effects of structural perturbation and dynamic adjustment. For instance, Ye et al. [13] combined a low-speed rotating turntable with a high-speed mode stirrer to enhance the multi-scale effect of field pattern disturbance; Zhu et al. [14] designed a rotatable waveguide structure that enables microwave sources to switch angular positions during heating, thereby enhancing the time-varying distribution capability of electromagnetic energy inside the cavity; Zhou et al. [15] employed a hybrid Lagrangian–Eulerian modelling method to establish a tunable geometry optimisation framework for the adaptive adjustment of cavity shape, achieving the co-optimisation of “field pattern shaping” and thermal distribution control.
However, although mechanical-disturbance-based enhancement techniques have demonstrated significant effectiveness in improving the dynamic distribution of electromagnetic and thermal fields and have achieved successful applications in many practical scenarios, their deployment in industrial environments may be influenced by multiple factors such as installation space, sealing compatibility, maintenance convenience, and operational cost. Therefore, in application scenarios where mechanical adjustment is limited or the integration of mechanical components is difficult—such as high-viscosity media, solid-material heating, and sealed cavity systems—exploring strategies that enable dynamic optimisation and controllable reconstruction of electromagnetic field distribution without relying on mechanical actuation holds substantial research significance and potential engineering value.
As the limitations of mechanical perturbation methods in terms of engineering feasibility became increasingly apparent, the research focus began shifting from passive adjustment at the cavity structure level to active control at the microwave source end. Under this rationale, the second optimisation pathway enhances heating performance through the intelligent scheduling of microwave-source parameters. This strategy aims to actively regulate the electromagnetic field distribution using programmable electrical parameters such as power and frequency without altering the cavity structure, thereby improving energy utilisation efficiency and temperature field uniformity. Representative work includes power allocation optimisation [16], frequency selection strategies [17], and combined power–frequency control methods [18]. For example, Cheng et al. [19] introduced a predictive control framework that dynamically adjusts the power allocation among multiple sources based on target temperature changes and material response, enabling more precise energy projection control; Bae et al. [20] constructed a multi-channel array microwave system combined with continuous power adjustment to improve spatial heating uniformity. Meanwhile, frequency control strategies have been proven effective in exciting different resonant modes, breaking local standing wave concentration, and thus improving the distribution balance of electromagnetic energy within the cavity [21]. In further studies, Yang et al. [22,23] proposed online frequency drift and complementary frequency cooperative control strategies, introducing a feedback regulation mechanism in the frequency domain to achieve joint optimisation of power and frequency.
Despite the significant progress achieved by both cavity structure regulation and source-side active control strategies in improving microwave heating uniformity and energy efficiency, challenges remain in terms of applicability and coordination capability when dealing with complex coupling scenarios and dynamic load conditions. Structure-disturbance-based approaches can effectively modify standing-wave field distributions and have demonstrated excellent performance in many liquid-phase reactions and continuous-flow systems. However, their practical implementation often requires mechanical components such as rotating, translating, or deformable structures, and therefore involves comprehensive considerations including equipment integration space, sealing compatibility, maintenance requirements, and operational costs; moreover, in certain working conditions, the real-time responsiveness of mechanical adjustment may be constrained by process demands or material properties. In contrast, source-side active control offers greater flexibility and engineering potential by directly adjusting power, frequency, or phase parameters of microwave sources. Nevertheless, existing research primarily focuses on single-variable static or preset regulation, lacking multi-parameter coordinated control mechanisms, and is therefore insufficient to maintain globally optimal performance under conditions involving load variations, multi-zone thermal coupling, and dynamic feedback. Additionally, although multi-source solid-state microwave generation technology enables independent and fine-grained parameter control, high-power semiconductor microwave generators with controllable phase, frequency, and amplitude currently remain relatively costly and technically demanding in terms of system integration. Therefore, at the current stage, source-side control should be regarded as a promising research direction, rather than an immediate engineering replacement for mature mechanical stirring or structure-disturbance-based solutions. Furthermore, multi-source microwave systems inherently exhibit heterogeneity in spatial influence and energy contribution among different sources. However, most existing strategies treat the system as a single unified control entity, without fully exploiting the potential of differentiated collaboration among sources. Consequently, motivated by practical engineering needs, it is of great significance and application value to explore an active control strategy that can simultaneously incorporate inter-source differentiation, dynamic system feedback, and spatiotemporal collaborative regulation, thereby enhancing the adaptability and overall heating performance of multi-source microwave heating systems.
To overcome the limitations of traditional cavity perturbation and source-side parameter control, such as delayed response and insufficient adaptability in complex thermal environments, researchers have begun to introduce the modelling concept of multi-agent systems (MAS), offering a more hierarchical and self-organizing system optimisation pathway for microwave heating processes. This approach abstracts each microwave source as an independent intelligent agent with perception, decision-making, and execution capabilities, and on this basis, constructs a distributed control architecture featuring local information interaction, autonomous feedback, and group collaboration. In this way, the system can achieve task decoupling and coordinated response under complex working conditions such as intricate global coupling, unbalanced thermal zone responses, or dynamic load changes, thereby significantly enhancing overall control flexibility and stability [24,25]. Currently, the core research direction in multi-agent systems focuses on consensus control theory. This theory drives the convergence of individual states through local neighbor interaction, thereby achieving coordinated behavior of the overall system. Mainstream models can be broadly classified into two categories: (1) Leaderless consensus models. Relevant research includes Xu et al. [26], who proposed two types of fully distributed observer structures based on adaptive event-triggering, achieving system consensus control without requiring global information; Luo et al. [27] analysed conditions for group consensus under arbitrary coupling strengths for general topological structures and proposed an acyclic criterion and feasibility determination algorithm. (2) Leader–follower consensus models. Zhao et al. [28] designed a hybrid consensus strategy based on asynchronous sampled data, improving system convergence performance under non-synchronous sampling by introducing a reset mechanism and Lyapunov function analysis; Wang et al. [29], focusing on security, established an event-triggered compensation mechanism against false data injection attacks, effectively mitigating the impact of data pollution on state consensus. Although consensus theory has been widely applied in fields such as communication networks, distributed robotics, and energy system control, its in-depth study in multi-source microwave heating scenarios remains relatively limited. In recent years, some scholars have attempted to introduce the consensus framework into microwave heating control. For instance, references [30,31] proposed intelligent stirring and energy distribution control systems based on multi-agent consensus models, achieving spatiotemporal reconstruction of electromagnetic energy within the cavity through multi-source synchronous perturbation and significantly improving heating uniformity and energy efficiency performance. However, such research still mostly focuses on coupling design at the level of source synchronisation or local thermal feedback, leaving significant gaps in areas such as electromagnetic spatial characteristic modelling, dynamic topology evolution, energy feedback consensus constraints, and inter-layer information fusion.
This study focuses on three long-standing bottlenecks in multi-source microwave heating systems: the highly complex coupling of electromagnetic field distribution, the severely limited dimensionality of energy regulation, and the significantly unbalanced thermal responses among different regions. The objective of this research is to construct a control mechanism capable of achieving collaborative optimisation of the spatial distribution and amplitude modulation of electromagnetic energy, thereby significantly improving heating efficiency and achieving high-temperature uniformity without increasing total power input. To achieve this objective, a distributed optimisation control method based on phase–power collaborative regulation and consensus-feedback constraints is proposed within the framework of a Multi-Agent System (MAS). Each microwave source is modelled as an agent with independent perception, computation, and local decision-making capability. Under a hierarchical structure, spatiotemporal dual-scale optimisation is accomplished through a two-stage cooperative control strategy—“phase leading, power following”. In the phase layer, adaptive reconstruction of the electromagnetic interference pattern is realised through relative phase definition and a two-level search strategy, rapidly forming a low-reflection, high-absorption, and stable electromagnetic field distribution. In the power layer, a source–region energy coupling matrix and a consensus-feedback mechanism are introduced, where power reallocation is driven by regional energy deviation and neighbourhood consistency relationships, constructing a regional energy collaboration network to balance hot-spot suppression and cold-region compensation, forming a dual time-scale dynamic process of fast reconstruction and slow balancing.

2. Microwave Heating Control Equation

2.1. Electromagnetic Wave Control Equation and Heating Mechanism

During the microwave heating process, the coupled oscillating electric and magnetic fields mutually excite each other. Their relationship in time can be described by Maxwell’s equations, which can be written in the following form:
× H = D t + J e , J e = δ E ; × E = B t J m , J m = δ m H ; · D = ρ e ; · B = ρ m .
where J e , J m , ρ e , and ρ m denote the electric current density, magnetic current density, electric charge density, and magnetic charge density, respectively; σ and σ m denote the electrical conductivity ( S / m ) and magnetic resistivity ( Ω /m, representing magnetic field losses) of the medium, respectively; H denotes the magnetic field intensity, E denotes the electric field intensity, B denotes the magnetic flux density, and D denotes the electric displacement vector.
The electric field distribution within the microwave reaction cavity can be obtained by solving the following Maxwell’s wave equation [1,2]:
× μ r 1 ( × E ) k 0 2 ε r j σ ω ε 0 E = 0
k 0 = ω ε 0 μ 0
where μ 0 and μ r denote the vacuum permeability and the relative permeability of the medium, respectively; ε 0 and ε r denote the vacuum permittivity and the relative permittivity of the medium, respectively; ω denotes the angular frequency of the incident electromagnetic wave; and k 0 denotes the wavenumber in free space.
During the microwave heating process, heat is generated by the dielectric loss Q e and the magnetic hysteresis loss Q m of the medium, i.e.,
Q = Q e + Q m = 1 2 ω [ ε 0 ε | E | 2 + μ 0 μ | H | 2 ]
Among them, Q represents the microwave dissipation power, while ε and μ denote the imaginary parts of the dielectric constant and magnetic permeability, respectively. During the heating process, solid-state heat conduction occurs simultaneously, and the temperature of the heated medium can be determined by solving the following heat conduction equation:
ρ C p T t k 2 T = Q
Here, T denotes the temperature, ρ represents the density of the medium, C p is the specific heat capacity, and k denotes the thermal conductivity.

2.2. The Influence of Phase Variation on the Spatial Distribution of the Electromagnetic Field

When the microwave source undergoes a phase change, the complex electric field at a spatial position ( x , y , z ) contains three directional components. Therefore, each phase adjustment causes corresponding variations in the electric field components along the x, y, and z directions. Consequently, the electromagnetic distribution in these three directions can be expressed as [32]:
E ( t ) = E q e i ( ω t + φ 0 + Δ φ ) = E q cos ( ω t + φ 0 + Δ φ ) + i sin ( ω t + φ 0 + Δ φ )
where E q denotes the complex amplitude in a specific direction, and φ 0 represents the initial phase of the microwave. When microwaves are injected from two ports, the complex electric field can be equivalently regarded as the vector superposition of two fields. In other words, when microwaves of identical frequency enter multiple ports, the resulting electric field can be considered as the vector summation of their components. Verma et al. [33] proposed a coupled numerical–analytical model, which is also applicable in multi-port microwave heating. When the relative source phase Δ φ changes, the synthesised fields in the x, y, and z directions can be obtained by vector summation of their components and scalar addition of the three directional fields [34]. Therefore, at any point in space, the square of the resultant electric field intensity can be expressed as
E 2 = E x 1 2 + E x 2 2 + 2 E x 1 E x 2 cos ( φ x 2 + Δ φ φ x 1 ) + E y 1 2 + E y 2 2 + 2 E y 1 E y 2 cos ( φ y 2 + Δ φ φ y 1 ) + E z 1 2 + E z 2 2 + 2 E z 1 E z 2 cos ( φ z 2 + Δ φ φ z 1 )
Here, E x 1 , E x 2 , E y 1 , E y 2 , E z 1 , and E z 2 represent the complex electric field components along the three spatial directions. Among them, φ α 1 denotes the initial phase of the unaltered source (with fixed phase), and φ α 2 represents the initial phase of the source undergoing phase variation, where α { x , y , z } . According to Equations (6) and (7), adjustments in phase difference lead to changes in the electric field distribution, which subsequently affect the temperature field distribution within the heated material.

2.3. Influence and Sensitivity Comparison of Phase and Power on the Spatial Distribution of the Electromagnetic Field

Based on the above analysis, we systematically investigate the effects of phase and power sensitivity variations of microwave sources on the spatial distribution of the electromagnetic field inside the cavity. First, E x 1 , E x 2 , E y 1 , E y 2 , E z 1 , and E z 2 are defined as self-terms (excluding phase differences), while 2 E α 1 E α 2 cos ( φ α 2 + Δ φ φ α 1 ) , α { x , y , z } , are defined as cross-terms (controlled by Δ φ ). Taking the partial derivative of | E | 2 with respect to Δ φ yields:
| E | 2 ( Δ φ ) = 2 α E α 1 E α 2 sin ( φ α 2 + Δ φ φ α 1 )
The derivative varies within the range [ 2 α E α 1 E α 2 , 2 α E α 1 E α 2 ] . This indicates that by varying Δ φ , the cross-term can flip its sign and magnitude between “enhancement” ( cos > 0 ) and “cancellation” ( cos < 0 ), thereby reconstructing the spatial energy deposition pattern (hot-spot/cold-spot migration) while keeping the self-terms unchanged. This represents the mathematical manifestation of “phase-dominated spatial pattern formation”.
On this basis, we further consider the influence of power variation on the spatial distribution of the electromagnetic field inside the cavity. Let a power scaling factor a > 0 be introduced for the phase-varying source (with power proportional to a 2 ), such that E α 2 is mapped to a E α 2 . Then, we have
| E | 2 a = 2 α a E α 2 2 + E α 1 E α 2 cos ( φ α 2 + Δ φ φ α 1 )
When the phase is fixed, the above expression exhibits a linear scaling with respect to a, indicating that it only amplifies or attenuates the existing field distribution without altering the spatial pattern determined by the cos ( · ) term. Therefore, power adjustment is more suitable for local amplitude compensation rather than global reconstruction of the electromagnetic field distribution. Subsequently, we compare the dimensionless relative sensitivities under the same operating point.
S ϕ 1 | E | 2 | E | 2 ( Δ ϕ ) = 2 α E α 1 E α 2 sin ( · ) | E | 2 S a 1 | E | 2 | E | 2 a = 2 α ( a E α 2 2 + E α 1 E α 2 cos ( · ) ) | E | 2
In regions where cos ( · ) + 1 , hot spots appear, whereas cos ( · ) 1 corresponds to cold spots. Hence, since Q e | E | 2 , these regions exhibit high or low energy deposition, respectively. In areas dominated by cross-terms—namely, the hot-spot or cold-spot regions— S φ often reaches the order of O ( 1 ) . Moreover, by appropriately selecting the phase such that sin ( · ) approaches ± 1 , a strong nonlinear inversion of | E | 2 can be induced. This phenomenon demonstrates that the formation of hot and cold spots originates from the dominance of cross-terms at specific spatial points, leading to excessive field enhancement or cancellation.
In contrast, S a at the same location merely represents monotonic amplitude scaling, whose effectiveness is limited by the adjustable power range (typically small fractional tuning in engineering practice). Therefore, the overall influence of power adjustment is secondary to phase modulation. Consequently, phase modulation is suitable for large-scale global control, whereas power adjustment is more appropriate for refined correction under an established interference pattern. This conclusion provides the theoretical foundation for the subsequent joint optimisation strategy that combines “phase-dominated global adjustment” with “power-assisted fine-scale correction.”

3. Development of a Distributed Framework for Multi-Microwave-Source Heating Based on Power–Phase Synergy

3.1. Problem Description

Consider a hierarchical multi-agent system composed of n microwave-source agents and k material-partitioned regions. According to their functions and interaction mechanisms, the agents in the system are divided into two layers: the power–phase virtual interaction layer L 1 and the material-region feedback layer L 2 . A graph-based structure is established between these layers to achieve power–phase synergistic regulation between the electromagnetic and thermal fields.
(1) Power–Phase Interaction Layer L 1 :
In this layer, each microwave-source agent performs dual functions of power regulation and phase adjustment. The state vector of the i-th agent is defined as
ξ i ( L 1 ) ( t ) = ξ X i ( L 1 ) ( t ) ξ Y i ( L 1 ) ( t ) R 2 , i { 1 , 2 , , n }
where ξ X i ( L 1 ) ( t ) represents the power component of source i, and ξ Y i ( L 1 ) ( t ) denotes its phase component. The system dynamics are described by
ξ ˙ i ( L 1 ) ( t ) = f t , ξ i ( L 1 ) ( t ) , Algorithm X i ( L 1 ) , Y i ( L 1 ) , ξ i ( L 2 ) , i { 1 , 2 , , n }
where X i ( L 1 ) and Y i ( L 1 ) denote the power and phase adjustment parameters of source i, respectively, and ξ i ( L 2 ) represents the adjacency set associated with source i, reflecting the electromagnetic–thermal coupling relationship between sources and regions.
(2) Material-Region Feedback Layer L 2 :
This layer consists of agents corresponding to material-partitioned regions, each of which characterises the thermal response of the region through its temperature state vector. The state vector of the i-th region agent is defined as
ξ i ( L 2 ) ( t ) = ξ 1 ( L 2 ) ( t ) , ξ 2 ( L 2 ) ( t ) , , ξ n ( L 2 ) ( t ) T R n
and its dynamics are expressed as
ξ ˙ i ( L 2 ) ( t ) = f t , ξ i ( L 2 ) ( t ) , Z i ( L 2 ) , i { 1 , 2 , , n }
where Z i ( L 2 ) represents the adjacency set of region i, describing the thermal diffusion and state interaction relationships among regions. The function f ( · ) is continuous in time t and satisfies the piecewise Lipschitz condition with respect to ξ i , ensuring the existence and uniqueness of system solutions.
In summary, the dual-layer agent architecture establishes models from two perspectives: power–phase regulation ( L 1 ) and thermal-diffusion feedback ( L 2 ). Through inter-layer interactions constructed by graph structures, the electromagnetic and thermal fields are cooperatively optimised.
Under the multilayered architecture shown in Figure 1, the agent nodes in layer L 1 are divided into two categories: the microwave-source power agents and the microwave-source phase agents, denoted, respectively, as V X ( L 1 ) = { X 1 , X 2 , , X n } and V Y ( L 1 ) = { Y 1 , Y 2 , , Y n } . The overall agent set of layer L 1 can thus be expressed as V ( L 1 ) = V X ( L 1 ) V Y ( L 1 ) . Here, V X ( L 1 ) represents the set of agents associated with power regulation, while V Y ( L 1 ) corresponds to the agents responsible for phase regulation.
Furthermore, in the material feedback layer L 2 , to characterise the real-time thermal states of the heated material, the set of regional material agents is defined as V Z ( L 2 ) = { Z 1 , Z 2 , , Z n } . These regional agents correspond to spatial partitions of the material, and their states reflect local temperature dynamics and feedback information.
Based on this structure, the intra-layer edge sets are defined as follows:
E i ( L 1 ) = { ( i , j ) : ξ j ( L 1 ) ξ i ( L 1 ) < r c 1 , i V ( L 1 ) , j V ( L 1 ) , i j } , E i ( L 2 ) = { ( i , j ) : ξ j ( L 2 ) ξ i ( L 2 ) < r c 2 , i V Z ( L 2 ) , j V Z ( L 2 ) , i j } .
Accordingly, for any agent i in each layer, the neighborhood sets are defined as
N i ( L 1 ) = { j : ξ j ( L 1 ) ξ i ( L 1 ) < r c 1 , j V ( L 1 ) , i j } , N i ( L 2 ) = { j : ξ j ( L 2 ) ξ i ( L 2 ) < r c 2 , j V Z ( L 2 ) , i j } .
Here, N i ( L 1 ) and N i ( L 2 ) denote the neighborhood sets of agent i in the power–phase layer and the material feedback layer, respectively. r c 1 and r c 2 represent the maximum communication radii within each layer. In this study, all agents are assumed to be within mutual communication range. Based on the above definitions, the multilayer communication topology can be formalised as G ( L 1 ) = ( V ( L 1 ) , E ( L 1 ) , A ( L 1 ) ) and G ( L 2 ) = ( V ( L 2 ) , E ( L 2 ) , A ( L 2 ) ) , where V denotes the set of agent nodes, E the set of edges, and A the weighted adjacency matrix.
Within this hierarchical multi-agent framework, a distributed regulation mechanism based on power–phase synergy is proposed. Its core concept builds upon the sensitivity difference between phase and power derived in Section 2.3: phase modulation directly acts on the interference terms, exhibiting high sensitivity and global influence on the spatial distribution pattern, whereas power adjustment only performs linear amplitude scaling, enabling limited local correction of the existing field distribution. Accordingly, the proposed control mechanism consists of phase-dominated global interference reconstruction, combined with power-based local amplitude compensation, to achieve efficient optimisation of the electromagnetic and thermal field distributions within the cavity.
(1) Global Phase Optimisation.
In this stage, discrete phase scanning and heating simulations are performed to evaluate temperature uniformity under different candidate phase configurations. The phase configuration yielding the most uniform temperature distribution is selected as the optimal working point, thereby achieving rapid reconstruction of the electromagnetic interference pattern. This process effectively promotes spatial migration and balance between hot and cold spots, significantly improving overall heating uniformity.
(2) Power Fine-Tuning Based on Potential Function.
After determining the optimal phase, a potential-function-based temperature feedback model is introduced to impose multidimensional constraints on compensating low-energy zones, suppressing high-energy zones, and improving temperature uniformity. By gradually adjusting the output amplitudes of the power nodes, local temperature discrepancies are refined without altering the overall interference pattern. The power modulation amplitude remains relatively small, mainly serving a compensatory role to ensure stability and robustness of the regulation process.
(3) Closed-Loop Optimisation.
Phase and power adjustments operate synergistically on different time scales: phase optimisation governs the construction and reconstruction of global field patterns, while power fine-tuning provides localised compensation and correction based on these patterns. Together, they form a dynamic closed-loop mechanism that enables the system to maintain high temperature uniformity and energy efficiency under complex heating conditions.

3.2. Distributed Architecture

According to the problem description presented in Section 3.1, the multi-source microwave heating problem is abstracted as a distributed power–phase cooperative control problem. Accordingly, a distributed framework is constructed to achieve coordinated heating among multiple microwave sources, as illustrated in Figure 2.
In the distributed hierarchical architecture L 1 shown in Figure 2, module A represents the power–phase cooperative optimisation algorithm. Its core task is to achieve joint optimisation of power and phase through distributed phase control and a power regulation mechanism based on material feedback driven by a potential function. Modules X and Y denote the power regulation and phase regulation units, respectively, which dynamically control each microwave source under the supervision of algorithm module A.
For each microwave source M i , its corresponding power-state feedback module is denoted as M X i , and the phase-state feedback module is denoted as M Y i . These two modules are responsible for real-time monitoring of the power and phase states of the microwave source. The feedback information is transmitted back to the power–phase optimisation algorithm A through the feedback loop, thereby ensuring the closed-loop adaptivity and stability of the distributed control system.
In the lower layer L 2 , Z i represents the regional intelligent agent corresponding to the partitioned regions of the heated material. Each region agent Z i perceives the local temperature-field evolution and its interaction with the electromagnetic field, and transmits this feedback to the upper-layer source-agent group. Through the feedback of Z i , the source agents obtain material state information during the heating process, realizing distributed cooperative regulation between regional thermal demands and microwave-source outputs.
The operation process of the distributed framework is as follows: During the heating process, the phase regulation module Y i first adjusts the electric-field distribution inside the cavity according to the phase-adjustment parameter A Y i ( L 1 ) generated by the algorithm module A i , thereby forming an initially optimised electromagnetic field. Meanwhile, the regional material agents in layer L 2 interact with one another and transmit their cooperative state variables ξ i ( L 2 ) to the algorithm module A i . The algorithm module A i continuously updates the phase parameter A Y i ( L 1 ) based on ξ i ( L 2 ) and feeds it back in real time to the phase regulation module Y i . During the iterative process, Y i converts A Y i ( L 1 ) into the output u Y i and stores it in the phase memory module M Y i . Simultaneously, Y i retrieves the historical phase information y Y i stored in M Y i , generates the current phase state Y i ( L 1 ) , and sends it back to the algorithm module A i to assist in the selection of the optimal initial phase.
After the initial phase is determined, the system enters the power-adjustment stage. The power regulation module X i receives the power-adjustment parameter A X i ( L 1 ) generated by the algorithm module A i and performs fine adjustment of the electromagnetic field distribution. During this process, the algorithm module A i , based on the optimised initial phase and the regional state feedback ξ i ( L 2 ) , continuously updates the power parameter A X i ( L 1 ) and transmits it to the power regulation module X i . The power module outputs u X i and stores it in the power memory module M X i , thus forming the power-state feedback. Subsequently, the algorithm module A i , while updating the regional states ξ i ( L 2 ) , compares them with the historical power data y X i stored in M X i , and achieves dynamic optimisation of power adjustment through iterative searching.
Finally, after the optimal power–phase combination is determined, the memory modules M X i and M Y i generate the corresponding cooperative variables ξ X i ( L 1 ) and ξ Y i ( L 1 ) , respectively, and transmit them to the microwave source M i . Through this mechanism, adaptive optimisation of the heating process is achieved.

3.3. Microwave Heating Cooperative Control System

Based on the above design, an overall model of the multi-microwave-source cooperative heating system can be established. At discrete time step k, the control input of the system consists of the phase vector U Y ( k ) = [ u Y 1 ( k ) , u Y 2 ( k ) , , u Y N ( k ) ] T and the power vector U X ( k ) = [ u X 1 ( k ) , u X 2 ( k ) , , u X N ( k ) ] T . Together, they form the distributed control input of the system, while the system output is represented by the temperature-field distribution T ( k ) . The distributed control process of the system can be described as follows:
U Y ( k ) = F Y A X L 1 ( k ) , y Y ( k 1 ) , ξ L 2 ( k ) U X ( k ) = F X A X L 1 ( k ) , y X ( k 1 ) , ξ L 2 ( k ) T ( k + 1 ) = G U X ( k ) , U Y ( k ) , T ( k )
The control block diagram is shown in Figure 3 below.

4. Model Parameters and Model Design

4.1. Model Parameters and Model Design

A multi-port microwave heating model was established using COMSOL Multiphysics 6.1 Multiphysics, as shown in Figure 4a. The cavity adopts a standard WR-340 rectangular waveguide, Corresponding numbers 1–4 correspond to waveguide designations. as the input channel, with an operating frequency set to 2.45 GHz. The heated object is a square SiC sample with dimensions of 50 mm × 50 mm × 20 mm , while the remaining cavity space is filled with air. All four waveguide ports are excited in the TE 10 mode, and the total input power is set to 1200 W. Furthermore, to facilitate the investigation of temperature evolution characteristics in different regions, the heated sample is divided into four independent zones, as illustrated in Figure 4b.
In Table 1, the parameters of copper and air are also referenced from the built-in material library of COMSOL. The temperature-dependent properties of SiC are expressed as follows:
ε ( T ) = 2 × 10 4 T 2 + 0.4503 T + 124.26
tan δ ( T ) = 5 × 10 10 T 3 9 × 10 7 T 2 + 6 × 10 4 T + 0.2801
k ( T ) = 8 × 10 5 T 2 0.325 T + 326.69
C p ( T ) = 4 × 10 7 T 3 1.7 × 10 3 T 2 + 2.3729 T + 115.43
D t ( T ) = 8 × 10 5 T 2 0.325 T + 326.69 4 × 10 7 T 3 1.7 × 10 3 T 2 + 2.3729 T + 115.43 × 3100
During the modelling process, the waveguide and cavity walls are defined as ideal conductor boundaries:
E tangential = 0
For the heated material, different thermal boundary conditions are applied to its contact surfaces. The surface in contact with the mullite support plate is considered adiabatic, while the surface exposed to air is modelled with convective heat transfer. The corresponding mathematical expressions are
k T n = 0
k T n = h ( T T a i r )
where T n denotes the temperature gradient along the normal direction. The convective heat transfer coefficient on the air side is set as h = 10 W / ( m 2 · K ) , and T air represents the temperature of the air inside the cavity.

4.2. Model Design

To ensure the reliability and computational efficiency of the heating simulation, a numerical precision assessment index (NPA) [35] is introduced to quantitatively evaluate the quality of mesh discretisation. By employing this indicator, a balance can be achieved between computational accuracy and efficiency, avoiding unnecessary mesh refinement while maintaining the fidelity of the simulation results.
NPA = 0 t V Q e ( τ ) d V d τ 0 t P ( τ ) d τ
where t denotes the heating duration, Q e ( τ ) represents the electromagnetic dissipation power at time τ , and P ( τ ) refers to the total input power at the same instant.
As illustrated in Figure 5 and Figure 6, the variation of the NPA index with respect to the maximum mesh size and time step is presented. From Figure 5, it can be observed that as the maximum mesh size gradually decreases (i.e., as the mesh becomes finer), the NPA value progressively stabilises. Based on this trend, the mesh resolution adopted in the simulations is determined to ensure the reliability of the numerical results. Furthermore, according to the results shown in Figure 6, a time step of 0.1 s provides a suitable balance between the smooth evolution of the temperature field and computational cost. After comprehensive consideration, the final configuration employed in this study consists of approximately 1.7994 × 10 4 mesh elements (corresponding to a maximum mesh size of 6 mm), with a time step of 0.1 s.

5. Multi-Microwave-Source Phase–Power Joint Optimisation Mechanism

5.1. Design of the Phase Regulation Mechanism

Based on the distributed cooperative control architecture established in Section 3, the power regulation process of each microwave source is abstracted as a first-order dynamic agent system. For the i-th agent in the microwave-source layer L 1 , its phase output state can be expressed as
ξ Y i L 1 = u Y i
where ξ Y i ( L 1 ) denotes the phase state variable of the i-th microwave-source agent in layer L 1 , and u Y i represents the control input, indicating the direction and magnitude of phase updates.
Given the high dimensionality and optimisation complexity of phase regulation in multi-source microwave heating systems, inter-layer feedback is employed to enable sequential source-wise optimisation, thereby endowing the phase adjustment process with adaptive and dynamically coordinated characteristics.
We first define the relative phase. Let there be M microwave-source agents, and denote the current phase vector as Φ = [ ϕ 1 , , ϕ M ] . For the i-th source, the relative phase is defined as
Δ ϕ i = ϕ i ϕ i ref , ϕ i ref arg m i E ˜ m e j ϕ m
where ϕ i ref represents the reference phase formed by the superposition of all sources except source i, E ˜ m denotes the equivalent complex electric field contribution of the m-th source at the heated material, and e j ϕ m corresponds to the phase offset of the m-th source under the current operating condition. Hence, adjusting ϕ i is equivalent to modifying the relative phase with respect to the resultant field of the remaining sources.
The coefficient of variation (COV) of the temperature field is introduced as the evaluation metric:
COV = 1 T ¯ 1 n i = 1 n ( T i T ¯ ) 2
where T i is the temperature at the i-th mesh node, T ¯ is the volume-averaged temperature, and n denotes the total number of sampling points. The objective is to minimise the COV value.
At the beginning of each control interval, the system compares the uniformity improvement potential of each source when its phase is individually adjusted, thereby identifying the sources and phase ranges that require further refinement. Fixing the phases of all other sources ϕ m m i , the i-th source undergoes an independent phase scan:
φ i φ i ( 0 ) + k Δ φ c k = 0 , 1 , . . . , n c 1
where n c represents the number of candidate phases within the current search interval, k is the phase index, and Δ ϕ c denotes the step size of the coarse search. Each heating test lasts for t 0 seconds, during which the volume temperature field T ( i ) ( ϕ i ) is recorded, and the corresponding COV ( i ) ( ϕ i ) is calculated. The optimal coarse-search phase for each source is determined as
φ ˜ i c = arg min φ i C O V ( i ) ( φ i ) Δ J i = COV ( Φ ) C O V ( i ) ( φ ˜ i c )
where the superscript c denotes the coarse-search candidate solution, and COV ( Φ ) represents the uniformity index before phase adjustment. The improvement contribution Δ J i of each source is ranked, and the top-K sources are selected to form the candidate set s cand . Only these sources proceed to the fine phase search stage, while the remaining sources maintain their current phases during this interval.
For each source in s cand , a fine-step optimisation is performed around its coarse optimal phase ϕ ˜ i c to obtain a more accurate optimal phase. The fine search range is defined as
δ φ f = m a x { α Δ φ c , δ φ m i n }
The parameter δ ϕ f represents the phase step used during fine-tuning, while Δ ϕ c denotes the phase step in the coarse-search stage. The coefficient α serves as a scaling factor that reduces the step size from the coarse search, enabling more precise exploration in the vicinity of the candidate optimal solution. Meanwhile, a lower bound δ ϕ min is introduced to ensure that the fine-search process maintains both accuracy and computational efficiency, while preserving convergence stability. Within the interval ϕ small = [ ϕ ˜ i c Δ ϕ c , ϕ ˜ i c + Δ ϕ c ] , a local scanning strategy is executed with the step size δ ϕ f :
ϕ i * = arg min ϕ i ϕ small COV ( i ) ( ϕ i ) , Δ J i * = COV ( Φ ) COV ( i ) ( ϕ i * )
Among all candidate sources, the microwave source that satisfies the following condition is selected as follows:
i * = arg max i s cand Δ J i *
Only this selected source undergoes phase updating, while all others remain unchanged. For the activated source i * , its phase dynamics can be expressed as
ξ ˙ Y i * ( L 1 ) = u Y i * = ϕ i * ϕ i * *
where ϕ i * * denotes the optimal phase obtained during the fine-search stage. This formulation indicates that the rate of phase change is driven by the difference between the current phase and the target phase, causing it to asymptotically approach the optimal solution.

5.2. Design of the Power Regulation Mechanism

In multi-source microwave heating systems, phase regulation enables rapid reconstruction of the spatial interference pattern of the electromagnetic field, thereby achieving global adjustment of hot-spot and cold-spot locations. However, relying solely on phase regulation cannot completely eliminate local non-uniformities within the temperature field. This limitation arises from the thermal inertia of materials, boundary conditions, and the inherent constraints of the electromagnetic field distribution, which often lead to residual temperature deviations in certain regions. Therefore, following phase optimisation, it is necessary to introduce a power regulation mechanism to achieve fine-tuned correction of the local heating process.
The essential role of power regulation lies in scaling the amplitude of the existing field distribution. In contrast to phase regulation, it does not alter the spatial interference pattern but can partially compensate for temperature deficiencies in low-energy regions or reduce excessive heating in high-energy regions, thus improving the local uniformity of the temperature field.
Based on this principle, a power regulation mechanism is introduced within the layered distributed framework proposed in this study. The core idea is to construct a potential-function-based constraint using feedback from the material region layer, thereby transforming “low-energy compensation” and “high-energy attenuation” into optimisation objectives for power adjustment. By maintaining the stability of the global phase configuration, the mechanism gradually refines the power output of each source, achieving dynamic adjustment of local energy distribution.

5.2.1. Energy–Region Distribution Perception Mechanism

To realise the power regulation mechanism, this study divides the energy distribution during the heating process from the perspective of material regions. Assume that the heated object is partitioned into K regions { Z 1 , Z 2 , , Z K } , and the average energy density of the k-th region at time t is expressed as
Q ¯ k ( t ) = 1 | Z k | Ω k Q ( x , t ) d x
where Q ( x , t ) denotes the local electromagnetic power dissipation density, x Z represents a spatial position point within the material domain, and | Z k | is the volume of the k-th region.
If a specific region k satisfies the following condition, it is defined as a high-energy region k H :
k H ( t ) = arg max k Q ¯ k ( t ) and Q m a x ( t ) k H ( t ) Q k m a x ( t ) = Q m a x ( t ) = argmax x Q ( x , t )
Likewise, the low-energy region k L is defined as follows:
k L ( t ) = arg min k Q ¯ k ( t ) and Q m i n ( t ) k L ( t ) Q k L m i n ( t ) = Q m i n ( t ) = arg min x Q ( x , t )
Based on the above definitions, the high-energy region is regarded as the priority target for power attenuation, aiming to suppress local overheating, while the low-energy region serves as the target for power compensation, enhancing insufficient heating and balancing the overall thermal distribution. The combination of these two strategies ensures that the power regulation mechanism possesses clear physical interpretability at the material scale, and simultaneously forms a complementary relationship with phase regulation, achieving global–local collaborative optimisation.
To further exploit this feature and establish the source–region coupling relationship, the characteristics of individual microwave sources are analysed. Specifically, under the conditions of an input power of 300 W and a frequency of 2.45 GHz, each microwave source is individually excited to extract the corresponding high- and low-energy region distribution features. In order to ensure that the electromagnetic characteristics of each source are fully reflected in the analysis, the concept of a threshold time t th [36] is introduced. The threshold time refers to the minimum duration required for the electromagnetic waves within the cavity and material to form a stable standing-wave distribution during the heating process. By defining t th , transient effects and unstable field distributions can be avoided, thereby ensuring that the characteristics of each source are accurately represented under steady-state conditions. The definition is given as follows:
λ k , j , l = 3 k L x 2 + 3 j L y 2 + 3 l L z 2
t th = 3 V C p ( T ) ρ min ( λ k , j , l ) 2 k ( T )
Here, L x , L y , and L z denote the geometric dimensions of the heated sample in the three spatial directions, while k, j, and l represent the mode indices in electromagnetic or thermal conduction analysis. V is the total volume of the material, and the thermophysical properties are characterised by the temperature-dependent thermal conductivity k ( T ) , specific heat capacity C p ( T ) , and density ρ . Under the lowest mode condition, where k = j = l = 1 , the maximum time required to form a standing-wave pattern can be obtained. The threshold time t th is determined by the shortest wavelength mode along the propagation path, that is, by min ( λ k , j , l ) 2 , which ensures that the estimated t th represents the upper bound in the most conservative sense. Through calculation, it is found that within the finite temperature range of T = 293.15 K to T = 10 , 273.15 K , the threshold time varies within the range of t th max 12 ms and t th min 90 μ s . This indicates that even under extreme conditions, the formation time of the standing-wave mode remains far less than 1 s . Therefore, as long as the time scale of the heating process exceeds 1 s , a stable standing-wave field distribution can be established within the cavity, which subsequently governs the evolution of the temperature field.
This conclusion implies that, relative to the overall heating process, the establishment of the standing-wave pattern can be regarded as almost instantaneous, thereby providing a stable electromagnetic background for subsequent phase and power regulation. Accordingly, in the simulations, the heating duration for each cycle is uniformly set to 30 s to ensure that all microwave sources under independent excitation reach a steady-state field distribution, allowing accurate extraction of their respective high- and low-energy region characteristics. The corresponding spatial distributions of the electromagnetic field are shown in Figure 7, Figure 8, Figure 9 and Figure 10.
Subfigures (a) and (b) show the direction of electromagnetic distribution under different views, while (c) and (d) depict the energy zone distribution under different views. After analysing the electromagnetic field distributions under the independent excitation of each microwave source (Figure 7, Figure 8, Figure 9 and Figure 10), it can be observed that the field strength patterns formed within the material differ significantly among the sources. These differences directly determine the dominant influence of each source on specific regions during the heating process. To further quantify the source–region interaction and identify the spatial characteristics of high- and low-energy zones within the material, the electromagnetic power-loss density of each region under single-source excitation was statistically analysed and categorised. Figure 11 presents the electromagnetic field distributions of different regions under individual source excitation, along with the corresponding identification results of high- and low-energy zones. Subfigures (a) to (d) correspond to the heating effects under different numbered microwave sources. Providing a direct spatial reference for the subsequent power-regulation mechanism.
To quantitatively characterise the coupling features between the spatial distribution of microwave sources and the energy zones (including high- and low-energy regions), this study introduces the Spearman’s Rank Order Correlation Coefficient (SROCC) for statistical analysis. SROCC is a non-parametric statistical method that neither relies on the assumption of normal distribution of samples nor requires a linear relationship between variables [37]. Compared with traditional analytical models based on electromagnetic field superposition principles, this method can more directly reveal the energy distribution trends and spatial response patterns between sources and regions. It is particularly suitable for identifying energy correlations and quantifying response trends under multi-source nonlinear coupling conditions.
The classification criteria for the strength of SROCC correlation are summarised in Table 2, and its calculation formula is expressed as
r s = 1 6 d i 2 n ( n 2 1 )
where d i denotes the rank difference of the i-th pair of samples (i.e., between the power response of a single source and the average energy density of the corresponding region), and n represents the number of samples. The value range of SROCC is [ 0 , 1 ] : when r s approaches 1, it indicates a strong positive correlation between the source output power and the energy distribution of that region, suggesting that the source exerts a dominant influence on the corresponding high-energy zone. Conversely, when r s approaches 0, it implies a weak correlation, meaning that the source contributes little energy to that region or exhibits a suppressive effect in the low-energy zone. According to the criteria in [37], the correlation strength of SROCC can be divided into several levels, as shown in Table 2. By calculating the SROCC values between different microwave sources and regions, a source–zone energy correlation matrix R S = [ r s ( i , k ) ] can be obtained, which quantitatively describes the coupling relationship and relative dominance strength of each source over the high- and low-energy zones.
Based on the calculated results of the aforementioned matrix, this study visualises the spatial correlation between different microwave sources and material regions through an electromagnetic field correlation heatmap, as illustrated in Figure 12. The colour gradient represents the strength of the correlation. It can be observed that the influence ranges of each source across various regions differ significantly, indicating pronounced spatial non-uniformity and stratified energy coupling characteristics within the system. These findings provide a quantitative foundation for the potential function constraints and local energy compensation mechanism implemented in the subsequent power-regulation stage.

5.2.2. Distributed Feedback Mechanism Based on Material-State Consensus Constraint

After the phase optimisation establishes a stable interference pattern, the power-regulation stage is responsible for further achieving energy balance and thermal zone compensation at the material scale. To this end, a power adjustment mechanism is constructed within a dual-layer distributed framework, enabling adaptive power allocation through multi-agent state evolution driven by region-level consensus-constrained feedback.
At the regional layer L 2 , consider a finite set of k regional agents: Z = { ξ 1 ( L 2 ) , ξ 2 ( L 2 ) , , ξ k ( L 2 ) } , and two leader sets: R = { w K + 1 ( L 2 ) } , Q = { Q ext } , where R represents the overall average energy density of the material and Q denotes the energy centre formed by the system’s extremum points.
Define the composite set k = R Q . The neighbourhood set of the regional layer can then be formalised as N i ( L 2 ) = { j a i j 0 , i j , i Z , j Z k } , where a i j A represents the topological connection weight between agents i and j. The overall network Laplacian matrix of the system is defined as follows:
L ( Z + k ) = L Z Z L Z k 0 m × n 0 m × m
Here, L Z Z R n × n denotes the Laplacian matrix of the follower subgraph, while L Z k R n × m represents the Laplacian matrix describing the influence of the leaders on the followers, where m is the number of leaders (including virtual leaders). Accordingly, the local synchronisation deviation of the i-th agent in the regional layer is defined as follows:
e i = j ( N i k ) a i j ξ i ( L 2 ) ξ j ( L 2 ) + j ( N i Z ) a i j c ξ i ( L 2 ) w j ( L 2 )
Let L Z = [ l i j ] ( i , j Z ) , where
l i j = a i j , i j , j = 1 , j i n a i j , i = j .
If follower i can receive information from leader k, the pinning gain is defined as
δ i k = 1 , if follower i can receive information from leader k , 0 , otherwise .
Accordingly, the pinning matrix is constructed as
Δ k = diag ( δ 1 k , δ 2 k , , δ n k ) R n × n .
Thus, the Laplacian matrices of the system can be obtained as
L Z Z = L Z + k ( R Q ) Δ k , L Z k = [ δ i k ] n × m .
Accordingly, Equation (38) can be rewritten in matrix form:
e ( t ) = L Z Z ξ ( L 2 ) ( t ) + L Z k w ( L 2 ) ( t )
From Equation (43), it follows that
e ( t ) = L Z + k ( R Q ) Δ k ξ ( L 2 ) ( t ) k ( R Q ) Δ k w k ( t ) .
If e i ( t ) 0 , i Z , as t + , the system satisfies
L Z Z ξ ( L 2 ) ( t ) + L Z k w ( L 2 ) ( t ) 0 .
Hence, from Equation (40), the steady state of the system can be expressed as
ξ ( L 2 ) ( t ) L Z + k ( R Q ) Δ k 1 L Z k w ( L 2 ) ( t ) .
Since the diagonal elements of L Z + k Δ k are positive, the off-diagonal elements are non-positive, and the matrix satisfies the condition of strict diagonal dominance, it can be classified as a non-singular M-matrix. According to the M-matrix theory [38], all elements of its inverse are non-negative, i.e.,
L Z + k Δ k 1 0
As each row of the Laplacian matrix L ( Z + k ) of the multi-agent network sums to zero, we have
L Z Z 1 n + L Z k 1 m = 0 L Z Z 1 L Z k 1 m = 1 n
We then define
K = L Z Z 1 L Z k
Thus, K 0 and K 1 m = 1 n , indicating that each row of matrix K contains non-negative elements whose sum equals 1. From Equations (40)–(43), it follows that ξ ( L 2 ) ( t ) K w ( L 2 ) ( t ) , where K 0 and K 1 m = 1 n . According to the results presented in [39], when the coupling matrix L Z + k Δ k is a non-singular M-matrix, the equality L Z Z 1 L Z k 1 m = 1 n holds, and all elements of L Z Z 1 L Z k are non-negative. This implies that the steady state of each regional agent can be expressed as a non-negative convex combination of all leader states. At steady state, the i-th regional agent satisfies
ξ i ( L 2 ) ( ) = k = 1 m K i k w k ( L 2 ) .
Therefore, the system ultimately achieves a generalised containment consensus within the convex hull spanned by the states of multiple leaders, ensuring that the energy distribution tends to be globally balanced during the power adjustment process.
To validate the effectiveness of the proposed state-consensus feedback strategy under different control objectives, numerical simulations were carried out. All simulations were conducted under a fixed network topology, examining the dynamic performance in both single-leader consensus control and multi-leader containment control scenarios. Specifically, four representative cases were investigated as follows:
1.
Four followers with a single leader (state consensus control);
2.
Two leaders with fixed states (static containment control);
3.
A single leader with periodically switching states (dynamic consensus control);
4.
Two leaders with periodically switching states (dynamic containment control).
As shown in Figure 13a–d correspond to the above four cases, respectively. The results demonstrate that the proposed state-consensus feedback strategy maintains excellent convergence performance under varying numbers of leaders and periodic leader-state switching conditions. In the single-leader scenario, all follower states rapidly converge to the leader’s trajectory, achieving consensus; whereas in the multi-leader scenario, the system states consistently remain within the convex hull formed by the leader states, validating the effectiveness and stability of the containment control. This confirms the unified applicability and dynamic robustness of the proposed approach.

5.2.3. Power Adjustment Mechanism Integrating Energy–Region Distribution and State–Consensus Feedback

Based on the distributed cooperative control framework established in Section 3, the power adjustment process of the microwave sources is abstracted as a first-order dynamic multi-agent system. For the i-th agent in the microwave-source layer  L 1 , its power output state can be expressed as
ξ ˙ X i ( L 1 ) = u X i
where ξ X i ( L 1 ) denotes the power–state variable of source agent i in layer  L 1 , and u X i represents the control input driven by the local energy deviation. This input acts to redistribute the electromagnetic energy within the material domain through power regulation, thereby compensating for the residual energy imbalance remaining after the phase-adjustment stage.
To ensure that the power adjustment at the source layer can respond to the dynamic variations of regional energy distribution, an energy–region correlation matrix R S = [ r s ( i , k ) ] is introduced, as defined in Section 5.2.1. This matrix characterises the degree of energetic correlation between the i-th microwave source and the k-th material region. Based on the above definition, the power adjustment of the source layer can be represented as a weighted projection of regional energy deviation within the source–region spatial domain:
Δ p i = η k = 1 n z r s ( i , k ) w k e k
where η > 0 is the adjustment gain, n z denotes the number of divided material regions, w k = diag ( w 1 , , w n ) is the regional weighting matrix, and e k is the regional deviation vector. When the energy of a region is excessively high ( e k > 0 ) and exhibits strong positive correlation with source i, the power of source i should be reduced; conversely, it should be increased to achieve balanced energy distribution across regions.
Based on this, the weighting factor w k is defined as follows:
w k ( t ) = 1 + γ | Q ¯ k ( t ) | Q max ( t ) Q min ( t ) , if k k L ( t ) ( low energy zone ) 1 γ | Q ¯ k ( t ) | Q max ( t ) Q min ( t ) , if k k H ( t ) ( high energy zone ) 1 , otherwise
where γ ( 0 , 1 ] is the sensitivity coefficient, and Q max ( t ) and Q min ( t ) denote the average electromagnetic intensities of the high- and low-energy regions, respectively.
To ensure overall power conservation and dynamic stability, normalisation and constraint conditions are introduced as follows:
Δ p i = η k r s ( i , k ) w k e k ϵ + k r s ( i , k ) w k
where ϵ is a non-zero positive constant. Moreover, to guarantee that the total input power remains constant and is only redistributed among the sources, the constraint condition is imposed as
i Δ p i = 0
Through this zero-sum constraint, the adjustment process performs redistribution only among the sources without altering the total system power, thereby ensuring the overall energy conservation of the heating system. Based on this constraint, the closed-loop dynamic system for adaptive power adjustment can be expressed as
ξ ˙ X i ( L 1 ) = u X i , u X i = η k r s ( i , k ) w k e k ε + k r s ( i , k ) w k 1 M j = 1 M Δ p j
where the first equation represents the evolution of the power state in the source layer, and the second defines the feedback control law under the normalisation and zero-sum constraints.

5.3. Power–Phase Cooperative Optimisation Algorithm

In a multi-source microwave heating system, power and phase adjustments serve distinct control purposes: phase adjustment primarily reconstructs the spatial interference pattern of the electromagnetic field, whereas power adjustment equalises the local energy amplitude through magnitude correction. In the preceding sections, the dynamic models and feedback mechanisms of these two processes were established separately. However, in practical operation, to balance control efficiency and system stability, a fixed–time–triggered cooperative optimisation algorithm is required. Within each cycle, the phase adjustment is executed first, followed by power correction, thereby achieving a hierarchical closed-loop optimisation process.
The system adopts a distributed control framework. Assume that the microwave-source layer L 1 contains M agents, each possessing a power state variable ξ X i ( L 1 ) and a phase state variable ξ Y i ( L 1 ) . Within each fixed triggering period T s , all sources update their power and phase outputs simultaneously based on the feedback information ξ k ( L 2 ) from the regional layer  L 2 . Specifically, phase updating proceeds asymptotically along the “optimal phase direction” in a first-order dynamic form, while power updating is synchronously corrected according to the source–region correlation matrix  R S and the regional energy deviation  e k . Together, these form an integrated cooperative closed-loop mechanism.
For the i-th microwave source, the cooperative update law can be expressed as
ξ ˙ Y i ( L 1 ) = u Y i = k ϕ ( ϕ i ϕ i * ) , ξ ˙ X i ( L 1 ) = u X i = η k r s ( i , k ) w k e k ε + k r s ( i , k ) w k 1 M j = 1 M Δ p j
Based on this formulation, the corresponding pseudocode is provided below Algorithm 1.
Algorithm 1: Power–Phase Coordinated Optimisation Algorithm
Applsci 15 12590 i001

6. Numerical Simulations and Results Analysis

To verify the effectiveness of the proposed control strategy, an experimental platform was constructed based on the multi-microwave-source model developed in Section 4. Under identical total power, cavity structure, and material parameters, COMSOL simulations were performed at a frequency of 2.45 GHz, with a total heating duration of 30 s and a rated total power of 1200 W. Four types of control strategies were compared as follows:
(1)
Power-only adjustment strategy (Control Group 1): This strategy employs only the power adjustment mechanism based on energy–zone feedback, dynamically modulating the output power of each source while keeping the phase constant. Its purpose is to assess the individual contribution of power-magnitude correction to improving temperature-field uniformity.
(2)
Phase-only adjustment strategy (Control Group 2): In this strategy, only phase adjustment is performed. With fixed power, phase variations are used to optimise the electromagnetic interference pattern and reconstruct the spatial heating field, thereby revealing the influence of phase reconfiguration on energy distribution and heating uniformity.
(3)
Constant-power strategy (Control Group 3): All microwave sources operate at constant power without any phase or power adjustments. This baseline case reflects the natural heating performance of the system without feedback or optimisation.
(4)
Proposed power–phase cooperative optimisation strategy: The proposed algorithm simultaneously updates phase and power parameters within each fixed 5 s cycle, achieving joint adaptive optimisation of the electromagnetic interference pattern and the local energy distribution. This strategy aims to validate the synergistic enhancement of temperature-field uniformity and energy utilisation efficiency achieved by coupling power and phase adjustments.
On this basis, to comprehensively evaluate the regulation performance of the four strategies in controlling energy-field distribution during heating, Figure 14, Figure 15, Figure 16 and Figure 17 illustrate the typical evolution characteristics of the electromagnetic and temperature fields under each strategy. Figure 18, Figure 19, Figure 20 and Figure 21 compare the spatial distribution of electromagnetic energy within the cavity and its radiation behaviour on the heated object, while Figure 22 focuses on the temperature-field response, showing the overall heating performance and the improvement in spatial temperature uniformity.
Figure 14, Figure 15, Figure 16 and Figure 17 illustrate the control inputs and response characteristics of the system under different heating strategies. Subfigures (a)–(c) correspond respectively to (a) the temporal evolution of control inputs for each heating strategy; (b) the dynamic evolution of the electromagnetic field distribution within the heated object; and (c) the corresponding temperature field evolution. In addition, in Figure 14, Figure 15, Figure 16 and Figure 17 the subfigures (1)–(6) in panels (b) and (c) denote the representative moments highlighted in the time sequences, showing the electromagnetic field mode and temperature field distributions inside the heated object at these typical instants. These snapshots reveal the differences among various strategies in terms of local energy concentration and heat transfer processes.
Figure 18, Figure 19, Figure 20 and Figure 21 further present the spatial distribution characteristics during the regulation stage. In Figure 18, Figure 19, Figure 20 and Figure 21 the Subfigures (1)–(6) depict the electromagnetic field distributions within the cavity at representative regulation moments, thereby verifying the migration tendency and equilibrium variation of electromagnetic energy throughout the continuous adjustment process. Figure 22 shows the temperature field distributions at the final steady state for different heating strategies. In Figure 22 the Subfigures (1)–(4) correspond respectively to (1) power-only regulation, (2) phase-only regulation, (3) constant-power heating, and (4) the proposed power–phase collaborative regulation strategy.
From the comparative results in Figure 14, Figure 15, Figure 16 and Figure 17, it is evident that the proposed power–phase collaborative control strategy significantly outperforms the constant-power, phase-only, and power-only schemes in terms of heating uniformity, energy utilisation efficiency, and system stability. Within the dual-layer electromagnetic–control framework, this strategy achieves dynamic adjustment of energy transmission paths and adaptive balancing of injection intensity, enabling higher energy efficiency and more stable spatial convergence under multi-source coupling conditions.
From the perspective of electromagnetic field dynamics, the power–phase collaborative strategy exhibits only a single transient peak around 18 s during the entire heating process, while maintaining highly stable field intensity for the remainder of the time. This peak is not induced by any fixed periodic trigger but arises from spontaneous topological reconfiguration as the multi-source interference pattern crosses an energy-potential threshold. The phase update repairs the coherent interference relationships among the sources, leading to a momentary enhancement of local field intensity within the cavity and a short-term electromagnetic energy transition. Subsequently, the power regulation module rapidly redistributes source outputs based on the constrained feedback mechanism, attenuating the over-driven regions and restoring overall equilibrium. Consequently, the system quickly transitions from interference-mode mutation to steady-state reconvergence. This “transient perturbation–constraint absorption–steady reconstruction” behaviour demonstrates strong disturbance resistance and self-recovery capability.
From the temperature evolution perspective, the volume-averaged temperature curve under the collaborative strategy exhibits a distinct step-like rise. Within each fixed period, the system experiences two alternating phases: a rapid transition dominated by phase regulation and a gradual equilibrium adjustment dominated by power regulation. The phase update reshapes the global interference pattern, redistributing the energy channels in space, while the power regulation continuously refines the amplitude ratios to achieve local energy rebalancing under this new pattern. Their alternating effects produce a “rise–plateau–rise again” periodic progression of energy injection on a macroscopic timescale. In contrast, the constant-power, phase-only, and power-only strategies display smoother curves but considerably lower energy transfer rates, indicating their limited ability to integrate energy under multi-source coupling conditions.
From the perspective of energy reflection, the cooperative optimisation strategy proposed in this work operates under fixed cavity impedance conditions and improves electromagnetic energy-coupling efficiency through coordinated phase–power regulation, rather than relying on real-time electronic adaptive impedance-matching hardware. The reduction in reflected power represents an optimisation of field–load coupling at the control level, rather than hardware-based adaptive tuning. Under the cooperative control strategy, the reflected power measured at the cavity port is the lowest among all tested cases, indicating that the system achieves superior electromagnetic energy-coupling performance in the sense of control. Phase regulation reconstructs the multi-source interference-field pattern, making the effective load characteristics of the combined “material–cavity” system more compatible with the source-side characteristics, thereby reducing energy reflection caused by field-pattern mismatch. On this basis, power redistribution suppresses local over-driving according to regional temperature feedback, further enhancing energy-absorption efficiency and spatial coordination of energy delivery. Through the synergistic action of phase and power regulation, reflected energy is significantly reduced and absorbed power is substantially increased, enabling the system to achieve a higher volumetric average temperature and a more uniform distribution of energy under the same total input power. The isothermal contours of the final temperature field are the smoothest, with the smallest spatial temperature differences and a markedly reduced temperature gradient, confirming the effectiveness of the cooperative strategy in improving energy-coupling efficiency and mitigating local thermal imbalance.
At the control-mechanism level, the power–phase collaborative strategy essentially performs dual-layer energy shaping under electromagnetic consistency constraints. The phase layer governs global reconstruction of the interference pattern, determining spatial energy reachability, whereas the power layer, constrained by total power conservation, performs bounded amplitude redistribution among sources based on source–zone coupling relationships to achieve local energy balancing. These two layers correspond, respectively, to “field-pattern reconstruction” and “amplitude adjustment”. Through temporal-scale decoupling, a periodic, convergent, distributed optimisation process is established, allowing the system to form a new steady electromagnetic configuration within each control cycle.
The role of the regional-layer feedback lies in maintaining electromagnetic consistency within the spatial domain. Its constraint relationship is constructed based on the source–zone energy correlation matrix, ensuring that the states of all regions gradually converge to the leader’s reference state in terms of electromagnetic energy density. This feedback does not directly rely on temperature signals; instead, it guarantees the overall stability and controllability of the heating process through the energy consistency of the electromagnetic layer.
The power redistribution at the source layer and the consensus constraint at the regional layer act cooperatively under the conservation framework, maintaining the system’s energy distribution within the convex hull of the leader’s reference state. As a result, spatial energy consensus convergence is achieved for the multi-source system.
In summary, the superiority of the proposed power–phase collaborative control strategy stems from the synergy among three key mechanisms: interference-topology reconstruction, amplitude-constrained balancing, and distributed electromagnetic-consistency feedback. Without increasing the total power input, this strategy markedly enhances both energy absorption efficiency and field-energy uniformity, providing a verifiable, scalable, and physically consistent solution for efficient cooperative control in multi-source microwave heating systems.
To further analyse the influence of the proposed strategy on different regions of the heated object during the heating process, the material is divided into several regions according to the partitioning method illustrated in Figure 4b. The variations of electromagnetic field intensity and temperature field in each region under different strategies are presented in Figure 23, Figure 24, Figure 25 and Figure 26.
From the electromagnetic and thermal responses of different regions, it can be observed that the power–phase collaborative regulation strategy not only enhances the uniformity and convergence rate of the temperature field at the macroscopic level, but also enables active reconstruction and coupled coordination of energy distribution at the regional level. Its core advantage does not arise from a simple “superposition of phase and power”, but rather from the synergistic interaction of three aspects within the control mechanism—namely, electromagnetic interference pattern reconstruction, energy-path redistribution, and distributed constraint feedback. These mechanisms collectively form a self-organising dynamic equilibrium process for energy transfer in space. The following aspects are analysed in detail.
(1) Reconstruction of electromagnetic interference patterns and reshaping of regional energy channels: In the cooperative strategy, the primary role of phase regulation is to actively reconstruct the relative phase relationships of multi-source interference fields, transforming the system from traditional “passive superposition–passive interference” into “tunable cooperation–controllable interference”. Each phase update alters the coherent superposition among sources, thereby reshaping the propagation paths and spatial distribution of electromagnetic energy within the material. A comparison of the electromagnetic field data across Regions 1–4 reveals that, under the cooperative strategy, the local field-intensity peaks are no longer fixed in the originally high-coupling areas (Regions 3–4), but migrate partially toward Regions 1–2 following phase reconstruction, forming new energy-injection channels. This migration effect converts the cavity’s standing-wave pattern from a static segmentation into a dynamically balanced structure, effectively preventing long-term energy accumulation and hot-spot formation in localised regions under static field conditions. As the phase relationships among multiple sources change, the effective incident-wave characteristics of the system are simultaneously adjusted, leading to a more coordinated response between the incident wave and the combined “material–cavity” system, thereby reducing energy reflection and enhancing energy-coupling efficiency. Essentially, phase regulation manipulates the equivalent phase-difference matrix among sources, enabling controlled displacement of antinodes and nodes within the standing-wave field and reallocating energy-flux density across spatial regions. This active reconstruction of energy channels establishes a controllable foundation and expanded regulation space for subsequent power-amplitude adjustment.
(2) Adaptive power redistribution and regional energy-gradient constraint: The power regulation mechanism is not a simple amplitude scaling process but a weighted correction based on the source–zone energy correlation matrix, effectively projecting the system’s spatial energy distribution into the source-control space. The power adjustment acts as a form of weighted negative feedback: when the energy density of a certain region is high, the strongly correlated sources reduce their power outputs proportionally, while those correlated with low-energy regions receive a power gain, achieving spatial reverse balancing of energy. This mechanism establishes a “gradient-constrained” regulation of electromagnetic energy flow. Power variations directly modify field amplitudes, causing the energy density to diffuse from high- to low-energy regions, thereby flattening peaks and filling valleys. As the entire process is governed by a zero-sum constraint, the system’s total power remains constant, avoiding energy overflow or cavity-mode instability. Consequently, energy peaks in high-energy regions are effectively suppressed, while low-energy regions receive sustained compensation, leading to temporal convergence of inter-regional energy differences.
Furthermore, from a structural perspective, the amplitude adjustment is constrained through normalisation. Normalisation compresses each source’s response strength to regional feedback signals into a finite range, suppressing excessive responses of highly coupled sources and establishing “bounded-response stability” at the system level. This mechanism ensures that, even in complex interference environments, power regulation does not trigger high-frequency oscillations but instead converges smoothly towards a new equilibrium state.
(3) Coordinating role of distributed consensus feedback at the regional layer: At the regional layer, the system achieves dynamic coordination of electromagnetic energy distribution states through consensus constraints. The field-energy states of different regions evolve in a coupled manner via the network topology matrix and pinning matrix, forming an interconnected feedback structure. The steady-state solution of this structure indicates that each region’s final energy state can be represented as a non-negative convex combination of all leader (reference) states. This implies that the inter-regional energy relationships are confined within a globally constrained domain, preventing localised energy accumulation or long-term lag in any region.
Physically, this mechanism establishes a “multi-region energy-compensation loop”. When phase adjustment causes local energy reconstruction, the consensus feedback at the regional layer immediately diffuses the change to neighbouring regions in a weighted manner, ensuring a continuous spatial transition of electromagnetic energy density. This feedback property ensures that even after a phase mutation (such as at 18 s in Figure 26), the system rapidly rebalances energy distribution, thereby preventing overheating risks caused by transient energy concentration.
(4) Local response mechanism under electromagnetic–control–thermal coupling: From the thermal-response perspective, the spatial evolution of the temperature field is the temporal integral of the electromagnetic field distribution and material absorption characteristics. The collaborative strategy, through dual phase–power regulation, shapes the spatiotemporal distribution of input energy to better match the thermal diffusion characteristics of the material. Phase regulation ensures spatial coverage of energy flow, while power regulation aligns the absorbed power in each region with its thermal conduction capability. When local energy is excessive, the feedback system automatically reduces the corresponding source’s injection strength, suppressing secondary temperature escalation over time. Conversely, in low-energy regions, power is increased to achieve energy compensation, accelerating temperature recovery.
This mechanism leads to regional temperature-rise curves exhibiting convergent slopes rather than high–low divergence. The temperature differences decrease markedly in the later stages, while the “stepwise” temperature increase corresponds to the establishment of new steady states following each phase–power reconstruction cycle, reflecting the system’s hierarchical convergence under dual timescale coupling.
(5) Evolution of inter-regional energy coupling and global optimality of the system: Comprehensive analysis of the electromagnetic and thermal responses demonstrates that the regional energy redistribution achieved by the power–phase collaborative strategy reduces spatial energy gradients and improves overall energy utilisation efficiency. The underlying reason is threefold: the phase layer reduces reflected power by optimising interference patterns, allowing incident energy to couple more effectively into the material; the power layer aligns the direction of energy injection with the regions’ absorption capacity, achieving dual matching of “energy density–absorption rate”; and the regional layer enforces convex-combination constraints via consensus feedback, ensuring that local regulation converges stably under global constraints.
These three layers form a self-consistent interlayer feedback system: the phase layer provides global guidance, the power layer performs local correction, and the regional layer maintains global equilibrium. This configuration transforms the energy flow from a “one-way injection” process into a “closed-loop regulation” mechanism, thereby achieving active shaping and structural optimisation of the electromagnetic–thermal process in physical terms.
Furthermore, to quantitatively evaluate the heating performance, the system input power P in is defined as shown in Equation (58). To characterise the overall performance of the heating process, an energy utilisation efficiency index η (defined in Equation (59)) is introduced to quantify the conversion efficiency of input electromagnetic energy into effective thermal energy. Meanwhile, to assess the spatial uniformity of the electromagnetic and temperature fields, the coefficient of variation (cov) is employed, as given in Equation (60).
P i n = i = 1 n 0 t P i ( τ ) d τ
η = P heat P in = 0 t V Q e τ d V d τ P in
c o v = 1 Δ T a v 1 n i = 1 n ( T i T a v ) 2 , Δ T a v = T a v T 0
The system input power P in is obtained by summing the cumulative output power of all microwave sources over the entire heating period, as expressed in Equation (58), where P i ( τ ) denotes the instantaneous power of the ith microwave source at time τ . The energy utilisation efficiency η (Equation (59)) is defined as the ratio between the accumulated absorbed electromagnetic loss power Q e ( τ ) within the heated body of volume V and the total system input power P in . This index represents the efficiency of energy conversion from electromagnetic input to effective thermal output during the heating process. The coefficient of temperature variation (cov) (Equation (60)) is introduced to quantify the uniformity of the temperature field within the heated object. It is calculated based on the deviation of the temperature at each sampling point T i from the volume-averaged temperature T av . The relative temperature rise is denoted as Δ T av = T av T 0 . A smaller cov value indicates a more uniform temperature distribution inside the sample and thus better heating consistency.
Furthermore, to gain deeper insight into the heating performance of different strategies, a slicing analysis method is employed to examine the spatial tomography of the temperature distribution within the heated material. By extracting and comparing temperature-field distributions on representative cross-sections, the differences in heat transfer and energy accumulation under various control strategies can be visualised. The corresponding slices are shown in Figure 27.
From the data presented in the tables, it can be observed that the proposed power–phase cooperative heating strategy significantly outperforms the other three control schemes in terms of overall heating efficiency and spatial uniformity. Specifically, this strategy achieves efficiency improvements of 16.62%, 44.74%, and 32.87% compared with the constant-power, phase-only, and power-only adjustment methods, respectively, demonstrating a higher level of energy transfer effectiveness and enhanced thermo-electromagnetic coupling utilisation.
Furthermore, the heating efficiencies under different heating strategies are presented in Table 3, the vertical-interface heating efficiency is provided in Table 4, and the horizontal-section heating efficiency is given in Table 5.
From the perspective of vertical section characteristics, the proposed power–phase coordination strategy improves temperature uniformity by approximately 8.84–32.94%, 21.42–42.57%, and 29.90–55.87% relative to the three control groups, respectively. This indicates that the method effectively suppresses vertical energy imbalance and establishes a more stable thermal gradient along the vertical conduction path. The underlying mechanism lies in the global reconstruction of the electromagnetic interference pattern achieved through phase adjustment, while the power feedback dynamically constrains the local energy amplitude, thereby maintaining a consistent heat transfer along the vertical direction.
In the horizontal sections, the uniformity improvement achieved by the proposed strategy ranges from 11.41 to 31.03%, 22.58 to 33.85%, and 16.03 to 40.54% compared with the three benchmark schemes, respectively. This demonstrates that the power–phase coordination approach also exhibits strong balancing capability in lateral energy diffusion. Its core advantage arises from the adaptive power allocation mechanism driven by the source–zone coupling matrix, which enables dynamic equilibrium of electromagnetic energy density among regions, effectively mitigating the formation of local hot spots.

7. Conclusions

This study addresses the problem of energy distribution optimisation in multi-source microwave cooperative heating systems and proposes a distributed control method based on phase–power temporal coordination. The method aims to resolve the key challenges of complex electromagnetic field coupling, limited control dimensionality under single-parameter power regulation, and significant thermal response disparity among different regions. The main innovations and contributions of this work are summarised as follows:
(1)
A dual-stage cooperative control strategy of “phase-leading and power-following” is proposed. Phase regulation dominates the rapid reconstruction of the interference pattern, while power regulation performs slow amplitude correction, establishing a dual time-scale dynamic mechanism of “fast reconstruction and slow balancing” that unifies global response speed and steady-state convergence performance.
(2)
A two-level phase optimisation mechanism is designed, combining coarse-step and fine-step search strategies to rapidly locate the global phase interval and accurately converge to the optimal interference state. This ensures a low-reflection, high-absorption, and stable electromagnetic distribution that provides a reliable field basis for subsequent power adjustment.
(3)
A power redistribution method based on regional feedback consensus constraints and a source–zone energy correlation matrix is developed. Regional energy deviation is mapped to amplitude correction directions, enabling hot-spot suppression and cold-zone compensation under the constraint of total power conservation and forming a locally self-regulated closed-loop amplitude control mechanism.
(4)
A spatiotemporal dual-scale cooperative optimisation framework is constructed, coupling fast electromagnetic field reconstruction with slow thermal diffusion dynamics. This framework achieves globally balanced spatial energy distribution and ensures asymptotic convergence and global stability in temporal dimensions.
(5)
Simulation results show significant advantages in heating efficiency and temperature uniformity. Compared with constant-power, phase-only, and power-only strategies, the proposed method improves heating efficiency by 16.62%, 44.74%, and 32.87%, respectively. Temperature uniformity improves by 8.84–55.87% in the vertical cross-section and 11.41–40.54% in the horizontal cross-section. The approach greatly reduces reflected power and achieves globally balanced thermal distribution.
The power–phase coordinated control achieves interlayer cooperation between global interference reconstruction and local energy modulation under electromagnetic consistency constraints. Specifically, the phase layer dominates the spatial energy pattern reshaping by regulating the relative coherence state, whereas the power layer implements amplitude constraints guided by the source–zone energy correlation matrix, achieving controlled redistribution of energy flow. Regional feedback consistency further provides global stability conditions, ensuring that the system achieves a dynamic equilibrium characterised by both convergence and robustness under constant total energy constraints. Consequently, the system attains spatially balanced energy injection and temporally smooth asymptotic convergence.
Future research will focus on the following aspects to further enhance the system’s intelligence and adaptability:
  • Intelligent parameter self-tuning and reinforcement learning control: Future work will introduce deep reinforcement learning algorithms (e.g., DDPG or PPO) to enable autonomous learning and adaptive regulation of phase and power parameters, thereby achieving real-time optimisation under varying material properties and dynamic load conditions.
  • Extension of multi-physics coupling models: Future studies will consider the interactions among electromagnetic, thermal, and mechanical fields to establish more accurate energy transfer models, thus improving control precision for complex geometries or multi-material systems.
  • Experimental validation and engineering implementation: Experimental investigations will be conducted to verify the proposed method and promote its practical application in industrial microwave heating systems.

Author Contributions

Conceptualization, B.S. and B.Y.; methodology, B.S.; software, B.S.; validation, B.S., B.Y. and Y.Z.; formal analysis, B.S.; investigation, B.S.; resources, B.Y.; data curation, B.S.; writing—original draft preparation, B.S.; writing—review and editing, B.Y. and Y.Z.; visualization, B.S.; supervision, B.Y.; project administration, B.Y.; funding acquisition, Y.Z. All authors have read and agreed to the published version of the manuscript.

Funding

This work was supported by the National Natural Science Foundation of China (Grant No. 62363019) and by the Construction Project of the Higher Educational Key Laboratory for Industrial Intelligence and Systems of Yunnan Province (Grant No. KKPH202403003).

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

The raw data supporting the conclusions of this article will be made available by the authors on request.

Conflicts of Interest

The authors declare no conflicts of interest.

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Figure 1. Hierarchical multi-agent distributed interaction diagram.
Figure 1. Hierarchical multi-agent distributed interaction diagram.
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Figure 2. Distributed architecture diagram for multi-microwave-source cooperative heating based on power–phase synergy.
Figure 2. Distributed architecture diagram for multi-microwave-source cooperative heating based on power–phase synergy.
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Figure 3. Block diagram of the multi-microwave-source cooperative heating optimisation control driven by power–phase synergy.
Figure 3. Block diagram of the multi-microwave-source cooperative heating optimisation control driven by power–phase synergy.
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Figure 4. Cavity model and material region model. (a) Three-dimensional cavity model. (b) Material region distribution.
Figure 4. Cavity model and material region model. (a) Three-dimensional cavity model. (b) Material region distribution.
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Figure 5. Variation of NPA with different mesh numbers and time steps during heating.
Figure 5. Variation of NPA with different mesh numbers and time steps during heating.
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Figure 6. Variation of computational time with different mesh numbers and time steps during heating.
Figure 6. Variation of computational time with different mesh numbers and time steps during heating.
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Figure 7. Influence of Source 1 on the spatial distribution of the electromagnetic field within the heated material.
Figure 7. Influence of Source 1 on the spatial distribution of the electromagnetic field within the heated material.
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Figure 8. Influence of Source 2 on the spatial distribution of the electromagnetic field within the heated material.
Figure 8. Influence of Source 2 on the spatial distribution of the electromagnetic field within the heated material.
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Figure 9. Influence of Source 3 on the spatial distribution of the electromagnetic field within the heated material.
Figure 9. Influence of Source 3 on the spatial distribution of the electromagnetic field within the heated material.
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Figure 10. Influence of Source 4 on the spatial distribution of the electromagnetic field within the heated material.
Figure 10. Influence of Source 4 on the spatial distribution of the electromagnetic field within the heated material.
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Figure 11. Electromagnetic field distribution and the spatial patterns of high- and low-energy zones under single-source excitation.
Figure 11. Electromagnetic field distribution and the spatial patterns of high- and low-energy zones under single-source excitation.
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Figure 12. Spatial electromagnetic coupling correlation between multiple sources and multiple regions under SROCC evaluation.
Figure 12. Spatial electromagnetic coupling correlation between multiple sources and multiple regions under SROCC evaluation.
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Figure 13. Containment control performance under different operating conditions. (a) Four followers with a single leader (state consensus control); (b) Two leaders with fixed states (static containment control); (c) A single leader with periodically switching states (dynamic consensus control); (d) Two leaders with periodically switching states (dynamic containment).
Figure 13. Containment control performance under different operating conditions. (a) Four followers with a single leader (state consensus control); (b) Two leaders with fixed states (static containment control); (c) A single leader with periodically switching states (dynamic consensus control); (d) Two leaders with periodically switching states (dynamic containment).
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Figure 14. Electromagnetic and temperature field variations during the heating process under the power-only adjustment strategy. (a) Power-phase transition conditions (b) Electromagnetic field variations (c) Temperature field variations; the lower left (1)–(6) shows the spatial distribution of the electromagnetic field in corresponding subfigure (b), while the lower right (1)–(6) displays the temperature field distribution in corresponding subfigure (c).
Figure 14. Electromagnetic and temperature field variations during the heating process under the power-only adjustment strategy. (a) Power-phase transition conditions (b) Electromagnetic field variations (c) Temperature field variations; the lower left (1)–(6) shows the spatial distribution of the electromagnetic field in corresponding subfigure (b), while the lower right (1)–(6) displays the temperature field distribution in corresponding subfigure (c).
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Figure 15. Electromagnetic and temperature field variations during the heating process under the phase-only adjustment strategy. (a) Power-phase transition conditions (b) Electromagnetic field variations (c) Temperature field variations; the lower left (1)–(6) shows the spatial distribution of the electromagnetic field in corresponding subfigure (b), while the lower right (1)–(6) displays the temperature field distribution in corresponding subfigure (c).
Figure 15. Electromagnetic and temperature field variations during the heating process under the phase-only adjustment strategy. (a) Power-phase transition conditions (b) Electromagnetic field variations (c) Temperature field variations; the lower left (1)–(6) shows the spatial distribution of the electromagnetic field in corresponding subfigure (b), while the lower right (1)–(6) displays the temperature field distribution in corresponding subfigure (c).
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Figure 16. Electromagnetic and temperature field variations during the heating process under the constant-power strategy. (a) Power-phase transition conditions (b) Electromagnetic field variations (c) Temperature field variations;The lower left (1)–(6) shows the spatial distribution of the electromagnetic field in corresponding subfigure (b), while the lower right (1)–(6) displays the temperature field distribution in corresponding subfigure (c).
Figure 16. Electromagnetic and temperature field variations during the heating process under the constant-power strategy. (a) Power-phase transition conditions (b) Electromagnetic field variations (c) Temperature field variations;The lower left (1)–(6) shows the spatial distribution of the electromagnetic field in corresponding subfigure (b), while the lower right (1)–(6) displays the temperature field distribution in corresponding subfigure (c).
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Figure 17. Electromagnetic and temperature field variations during the heating process under the power–phase coordinated optimisation strategy. (a) Power-phase transition conditions (b) Electromagnetic field variations (c) Temperature field variations; the lower left (1)–(6) shows the spatial distribution of the electromagnetic field in corresponding subfigure (b), while the lower right (1)–(6) displays the temperature field distribution in corresponding subfigure (c).
Figure 17. Electromagnetic and temperature field variations during the heating process under the power–phase coordinated optimisation strategy. (a) Power-phase transition conditions (b) Electromagnetic field variations (c) Temperature field variations; the lower left (1)–(6) shows the spatial distribution of the electromagnetic field in corresponding subfigure (b), while the lower right (1)–(6) displays the temperature field distribution in corresponding subfigure (c).
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Figure 18. Spatial distribution of the electromagnetic field inside the cavity during the heating process under the power-adjustment strategy. (1) 5-s cavity electromagnetic field spatial distribution; (2) 10-s cavity electromagnetic field spatial distribution; (3) 15-s cavity electromagnetic field spatial distribution; (4) 20-s cavity electromagnetic field spatial distribution; (5) 25-s cavity electromagnetic field spatial distribution; (6) 30-s cavity electromagnetic field spatial distribution.
Figure 18. Spatial distribution of the electromagnetic field inside the cavity during the heating process under the power-adjustment strategy. (1) 5-s cavity electromagnetic field spatial distribution; (2) 10-s cavity electromagnetic field spatial distribution; (3) 15-s cavity electromagnetic field spatial distribution; (4) 20-s cavity electromagnetic field spatial distribution; (5) 25-s cavity electromagnetic field spatial distribution; (6) 30-s cavity electromagnetic field spatial distribution.
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Figure 19. Spatial distribution of the electromagnetic field inside the cavity during the heating process under the phase-adjustment strategy. (1) 5-s cavity electromagnetic field spatial distribution; (2) 10-s cavity electromagnetic field spatial distribution; (3) 15-s cavity electromagnetic field spatial distribution; (4) 20-s cavity electromagnetic field spatial distribution; (5) 25-s cavity electromagnetic field spatial distribution; (6) 30-s cavity electromagnetic field spatial distribution.
Figure 19. Spatial distribution of the electromagnetic field inside the cavity during the heating process under the phase-adjustment strategy. (1) 5-s cavity electromagnetic field spatial distribution; (2) 10-s cavity electromagnetic field spatial distribution; (3) 15-s cavity electromagnetic field spatial distribution; (4) 20-s cavity electromagnetic field spatial distribution; (5) 25-s cavity electromagnetic field spatial distribution; (6) 30-s cavity electromagnetic field spatial distribution.
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Figure 20. Spatial distribution of the electromagnetic field inside the cavity during the heating process under the constant-power strategy. (1) 5-s cavity electromagnetic field spatial distribution; (2) 10-s cavity electromagnetic field spatial distribution; (3) 15-s cavity electromagnetic field spatial distribution; (4) 20-s cavity electromagnetic field spatial distribution; (5) 25-s cavity electromagnetic field spatial distribution; (6) 30-s cavity electromagnetic field spatial distribution.
Figure 20. Spatial distribution of the electromagnetic field inside the cavity during the heating process under the constant-power strategy. (1) 5-s cavity electromagnetic field spatial distribution; (2) 10-s cavity electromagnetic field spatial distribution; (3) 15-s cavity electromagnetic field spatial distribution; (4) 20-s cavity electromagnetic field spatial distribution; (5) 25-s cavity electromagnetic field spatial distribution; (6) 30-s cavity electromagnetic field spatial distribution.
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Figure 21. Spatial distribution of the electromagnetic field inside the cavity during the heating process under the power–phase coordinated optimisation strategy. (1) 5-s cavity electromagnetic field spatial distribution; (2) 10-s cavity electromagnetic field spatial distribution; (3) 15-s cavity electromagnetic field spatial distribution; (4) 20-s cavity electromagnetic field spatial distribution; (5) 25-s cavity electromagnetic field spatial distribution; (6) 30-s cavity electromagnetic field spatial distribution.
Figure 21. Spatial distribution of the electromagnetic field inside the cavity during the heating process under the power–phase coordinated optimisation strategy. (1) 5-s cavity electromagnetic field spatial distribution; (2) 10-s cavity electromagnetic field spatial distribution; (3) 15-s cavity electromagnetic field spatial distribution; (4) 20-s cavity electromagnetic field spatial distribution; (5) 25-s cavity electromagnetic field spatial distribution; (6) 30-s cavity electromagnetic field spatial distribution.
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Figure 22. The final heating temperature under different strategies. (1) Heating effect of the power-only regulation strategy; (2) Heating effect of the phase-only regulation strategy; (3) Heating effect of the constant-power heating strategy; (4) Heating effect of the power-phase coordinated regulation strategy proposed in this paper.
Figure 22. The final heating temperature under different strategies. (1) Heating effect of the power-only regulation strategy; (2) Heating effect of the phase-only regulation strategy; (3) Heating effect of the constant-power heating strategy; (4) Heating effect of the power-phase coordinated regulation strategy proposed in this paper.
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Figure 23. Variations of electromagnetic-field and temperature-field ratios in different regions under power regulation. (1) Overall trends in the electromagnetic field and temperature field of the material. (2) Electromagnetic variations across different regions. (3) Temperature field variations across different regions.
Figure 23. Variations of electromagnetic-field and temperature-field ratios in different regions under power regulation. (1) Overall trends in the electromagnetic field and temperature field of the material. (2) Electromagnetic variations across different regions. (3) Temperature field variations across different regions.
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Figure 24. Variations of electromagnetic-field and temperature-field distributions in different regions under phase regulation. (1) Overall trends in the electromagnetic field and temperature field of the material. (2) Electromagnetic variations across different regions. (3) Temperature field variations across different regions.
Figure 24. Variations of electromagnetic-field and temperature-field distributions in different regions under phase regulation. (1) Overall trends in the electromagnetic field and temperature field of the material. (2) Electromagnetic variations across different regions. (3) Temperature field variations across different regions.
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Figure 25. Variations of electromagnetic-field and temperature-field distributions in different regions under constant-power heating. (1) Overall trends in the electromagnetic field and temperature field of the material. (2) Electromagnetic variations across different regions (3) Temperature field variations across different regions.
Figure 25. Variations of electromagnetic-field and temperature-field distributions in different regions under constant-power heating. (1) Overall trends in the electromagnetic field and temperature field of the material. (2) Electromagnetic variations across different regions (3) Temperature field variations across different regions.
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Figure 26. Variations of electromagnetic-field and temperature-field distributions in different regions under power–phase collaborative regulation. (1) Overall trends in the electromagnetic field and temperature field of the material. (2) Electromagnetic variations across different regions (3) Temperature field variations across different regions.
Figure 26. Variations of electromagnetic-field and temperature-field distributions in different regions under power–phase collaborative regulation. (1) Overall trends in the electromagnetic field and temperature field of the material. (2) Electromagnetic variations across different regions (3) Temperature field variations across different regions.
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Figure 27. Field-distribution slices of the heated object: (a) vertical slice; (b) horizontal slice.
Figure 27. Field-distribution slices of the heated object: (a) vertical slice; (b) horizontal slice.
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Table 1. SiC parameter settings.
Table 1. SiC parameter settings.
Material PropertiesCopper [32]Air [32,33]SiC [33]
Relative permeability111
Relative permittivity (real part)11 ε ( T )
Loss tangent-- tan δ ( T )
Electrical conductivity [ S / m ] 5.998 × 10 7 0-
Thermal conductivity [ W / ( m · K ) ] 4000 k ( T )
Heat capacity at constant pressure [ J / ( kg · K ) ] 3640- C p ( T )
Density [ kg / m 3 ] 8700-3100
Thermal diffusivity [ m 2 / s ] -- D t ( T )
Table 2. Classification of SROCC correlation levels.
Table 2. Classification of SROCC correlation levels.
| r s | [0, 0.2)[0.2, 0.4)[0.4, 0.6)[0.6, 0.8)[0.8, 1)
GradeNo significant correlationWeak correlationMedium correlationStrong correlationVery strong correlation
Table 3. Heating efficiency with different strategies.
Table 3. Heating efficiency with different strategies.
Heating StrategyThermal Efficiency
Control Group 10.5698
Control Group 20.4591
Control Group 30.5001
Power–Phase Coordination Strategy0.6645
Table 4. Vertical section cov under different heating strategies.
Table 4. Vertical section cov under different heating strategies.
Heating Strategy01020304050
Control Group 10.0044230.0052130.0046230.0045660.0056130.005916
Control Group 20.0062630.0059210.0058730.0065720.0057330.006312
Control Group 30.0066960.0066380.0076430.0073330.0077690.007615
Power–Phase Coordination Strategy0.0037770.0046530.0033730.0041620.0043630.003967
Table 5. Horizontal section cov under different heating strategies.
Table 5. Horizontal section cov under different heating strategies.
Heating Strategy05101520
Control Group 10.0052230.0057210.0057460.0058660.005513
Control Group 20.0065710.0061590.0059910.0059760.005885
Control Group 30.0063150.0056120.0066650.0053520.005426
Power–Phase Coordination Strategy0.0046270.0045310.0039630.0042560.004556
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Song, B.; Yang, B.; Zhou, Y. Multi-Agent Cooperative Optimisation of Microwave Heating Based on Phase–Power Coordinated Control and Consensus Feedback. Appl. Sci. 2025, 15, 12590. https://doi.org/10.3390/app152312590

AMA Style

Song B, Yang B, Zhou Y. Multi-Agent Cooperative Optimisation of Microwave Heating Based on Phase–Power Coordinated Control and Consensus Feedback. Applied Sciences. 2025; 15(23):12590. https://doi.org/10.3390/app152312590

Chicago/Turabian Style

Song, Baowei, Biao Yang, and Yuling Zhou. 2025. "Multi-Agent Cooperative Optimisation of Microwave Heating Based on Phase–Power Coordinated Control and Consensus Feedback" Applied Sciences 15, no. 23: 12590. https://doi.org/10.3390/app152312590

APA Style

Song, B., Yang, B., & Zhou, Y. (2025). Multi-Agent Cooperative Optimisation of Microwave Heating Based on Phase–Power Coordinated Control and Consensus Feedback. Applied Sciences, 15(23), 12590. https://doi.org/10.3390/app152312590

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