Improved SE-ResNet Acoustic–Vibration Fusion for Rolling Bearing Composite Fault Diagnosis
Abstract
:Featured Application
Abstract
1. Introduction
2. Methods
2.1. GS-SVR-EEMD with Window Function
- (1)
- Determine the range of the optimization search for GS.
- (2)
- Determine the step size. A grid is constructed based on the varying directions of growth for the parameters. The nodes within this grid represent the corresponding parameter sets.
- (3)
- Iterate over each parameter in the range to be searched and take a series of discrete values for each. Train the model by taking all combinations of the values for the parameters to be tested, respectively.
- (4)
- The parameters that give the best results in training the model are chosen as the optimal parameter set.
- (5)
- The optimal parameters obtained are substituted into the SVR model.
- (1)
- The aforementioned GS-SVR-EEMD method, incorporating a window function, is employed to decompose the original signal, yielding a sequence of IMF components along with residual signals.
- (2)
- The correlation coefficient between each IMF component and the original signal is calculated.
- (3)
- At the first local maximum in the difference of the correlation coefficients, the preceding IMF component is eliminated.
- (4)
- Singular value decomposition noise reduction is conducted for the remaining IMF components.
- (5)
- The processed signal data is obtained by accumulating the IMF components after noise reduction.
2.2. Low-Rank Multimodal Fusion
2.3. Improved SE-ResNet
3. Test Verification
3.1. Data Preprocessing
3.2. Experimental Method
- (1)
- We gathered sound and vibration signals from rolling bearings under different failure forms.
- (2)
- The acquired signals were subjected to GS-SVR-EEMD noise reduction, respectively, and the effective eigenmode components were outputted.
- (3)
- The obtained intrinsic modal components were summed. The processed sound and data signals were obtained. The sound and vibration signals were then subjected to low-rank multimodal fusion.
- (4)
- The abnormal situations of the sound vibration fusion dataset were checked. Z-score standardization was used to identify abnormal situations. Samples containing anomalies were deleted. The fused signal was converted to a 2D color image by Markov transition fields (MTFs).
- (5)
- The acquired 2D color images were partitioned into a validation set and a test set in a 3:7 ratio.
- (6)
- The segmented dataset was subjected to feature classification and recognition using the improved SE-ResNet network.
4. Results and Discussion
5. Conclusions
- (1)
- An improved EEMD method based on GS-SVR with a window function was used for noise reduction of the original signal. The singular value method was used to filter and reconstruct the decomposed IMF components. The pre-processing made the signal easier to analyze.
- (2)
- The data were converted from Markov variation fields to a 2D image, which facilitated feature recognition by a convolutional neural network. The introduction of SE in the ResNet50 network yielded a great accuracy improvement with a small amount of computation.
- (3)
- The LMF method was utilized to obtain the sound and vibration signal modal correlation features, and the inter-modal interrelationships were considered. The sophistication of the improved SE-ResNet method for composite fault diagnosis of rolling bearings was demonstrated experimentally.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
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Layer Name | Output Size | 50-Layer |
---|---|---|
conv1 | , 64, stride2 | |
conv2_x | max pool, stride2 | |
conv3_x | ||
conv4_x | ||
conv5_x | 3 | |
Average pool, 1000-d fc, softmax | ||
FLOPs |
Pitch Diameter | Ball Diameter | Ball Number | Contact Angle |
---|---|---|---|
39 mm | 7.5 mm | 13 | 0° |
Input Signal Type | Bearing Status | ResNet34 | ResNet50 | SE-ResNet50 | VGG-16 | AlexNet |
---|---|---|---|---|---|---|
Feature Classification for Vibration Signal | Normal State | 98.03% | 98.61% | 99.20% | 94.22% | 92.34% |
Inner Ring Fault | 97.41% | 98.42% | 98.52% | 93.82% | 91.72% | |
Outer Ring Fault | 97.52% | 98.3% | 99.43% | 94.03% | 91.63% | |
Composite Fault | 97.86% | 98.47% | 99.31% | 93.16% | 91.02% | |
Runtime/s | 12 | 13 | 13 | 25 | 15 | |
Feature Classification for Acoustic–Vibration Fusion | Normal State | 98.64% | 98.79% | 99.73% | 95.12% | 92.77% |
Inner Ring Fault | 98.66% | 99.42% | 99.62% | 95.76% | 92.51% | |
Outer Ring Fault | 98.31% | 98.74% | 99.81% | 95.54% | 91.84% | |
Composite Fault | 98.29% | 99.15% | 99.50% | 94.79% | 91.43% | |
Runtime/s | 11 | 13 | 13 | 25 | 15 |
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Share and Cite
Gu, X.; Tian, Y.; Li, C.; Wei, Y.; Li, D. Improved SE-ResNet Acoustic–Vibration Fusion for Rolling Bearing Composite Fault Diagnosis. Appl. Sci. 2024, 14, 2182. https://doi.org/10.3390/app14052182
Gu X, Tian Y, Li C, Wei Y, Li D. Improved SE-ResNet Acoustic–Vibration Fusion for Rolling Bearing Composite Fault Diagnosis. Applied Sciences. 2024; 14(5):2182. https://doi.org/10.3390/app14052182
Chicago/Turabian StyleGu, Xiaojiao, Yang Tian, Chi Li, Yonghe Wei, and Dashuai Li. 2024. "Improved SE-ResNet Acoustic–Vibration Fusion for Rolling Bearing Composite Fault Diagnosis" Applied Sciences 14, no. 5: 2182. https://doi.org/10.3390/app14052182
APA StyleGu, X., Tian, Y., Li, C., Wei, Y., & Li, D. (2024). Improved SE-ResNet Acoustic–Vibration Fusion for Rolling Bearing Composite Fault Diagnosis. Applied Sciences, 14(5), 2182. https://doi.org/10.3390/app14052182