Numerical Study of Endwall Modification with Micro-Scale Ribs in a Turbine Cascade
Abstract
:1. Introduction
2. Computational Methods
2.1. Verification of Turbulence Model
2.2. Mesh Generation and Grid Independence Analysis
3. Results and Discussions
3.1. Film Cooling Characteristic
3.2. Heat Transfer Characteristic
4. Conclusions
- (1)
- The rib-like vortex changed the flow of the coolant and had various impacts on the cooling characteristic. The cooling characteristic of the ribbed endwall performed generally better than the original endwall (excluding the horizontal rib). The difference between the ribs is caused by the layout of the rib, which is related to the direction of the local mainstream. Specifically, when the rib is parallel to the mainstream, it benefits the cooling characteristic, and vice versa.
- (2)
- The reason for the difference in phantom cooling among different ribbed endwalls is due to the flow guiding effect of ribs on the coolant and whether the coolant dissipated before it reached the SS of the blade. So, the vertical ribs exhibit the best phantom cooling performance compared with horizontal and tilted ribs. For the tilted ribs, the phantom cooling would not perform well, since the rib direction guided the coolant to the opposite direction. Horizontal ribs exhibited the worst phantom cooling performance for the dissipated coolant before reaching the SS of the blade. The case of vertical s = 8 mm had the best cooling performance on the endwall surface (an increase of 26.9%, compared with original endwall) and the SS of the blade.
- (3)
- Compared with the cooling characteristic, the heat transfer of the ribbed endwall mainly depends on the combination of the secondary flow and rib-like vortex. The horizontal and tilted rib interfered most with the mainstream and thus caused a negative impact on the heat transfer. The vertical rib had the smallest influence on the heat transfer characteristic, because the high-h region, caused by the PV, was inhibited by the vertical rib layout. In addition, the ribbed endwall increased the aerodynamic loss, which was present in different z/H positions.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
Nomenclature
PS | Pressure side |
SS | Suction side |
LE | Leading-edge |
TE | Trailing-edge |
PV | Passage vortex |
MPG | Mid-passage gap |
MFR | Mass flow ratio |
Film cooling effectiveness | |
x | x axial length |
Cax | axial chord distance |
P | pitch-wise |
H | passage height |
h | rib height, (mm) |
s | rib spacing, (mm) |
w | rib width, (mm) |
M | blowing ratio |
Re | Reynolds number |
Um | Mainstream velocity, (m/s) |
Tm,in | Temperature of mainstream inlet, (K) |
Tc,in | Temperature of coolant inlet, (K) |
Taw | Adiabatic wall temperature, (K) |
Vorticity of z-direction | |
u | velocity |
h | heat transfer coefficient, (W/(m2·K)) |
Heat flux, (W/m2) | |
Heat flux on the endwall surface | |
Total pressure loss coefficient | |
Total pressure of mainstream | |
Total pressure of local position | |
Static pressure of outlet |
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Benefits | Demerits | |
---|---|---|
Contoured endwall |
|
|
Non-axisymmetric endwall |
|
|
Micro-scale rib |
|
|
Chamfer of blade root |
|
|
Mesh | Total Number of Cells | Area-Averaged | Deviation/% | GCI/% |
---|---|---|---|---|
Coarse | 23,989,236 | 0.16841 | 8.08 | —— |
Moderate | 35,531,716 | 0.152809 | 1.93 | 3.17 |
Fine | 66,834,042 | 0.155591 | 0.14 | 0.18 |
Richardson extrapolation | —— | 0.155815 | —— | —— |
Um (m/s) | 40 |
---|---|
Tm,in (K) | 298.15 |
Tc,in (K) | 288.15 |
MFR (%) | 1 |
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Liu, Z.; Song, Y.; Lu, Y.; Zhang, W.; Feng, Z. Numerical Study of Endwall Modification with Micro-Scale Ribs in a Turbine Cascade. Appl. Sci. 2023, 13, 12594. https://doi.org/10.3390/app132312594
Liu Z, Song Y, Lu Y, Zhang W, Feng Z. Numerical Study of Endwall Modification with Micro-Scale Ribs in a Turbine Cascade. Applied Sciences. 2023; 13(23):12594. https://doi.org/10.3390/app132312594
Chicago/Turabian StyleLiu, Zhao, Yu Song, Yixuan Lu, Weixin Zhang, and Zhenping Feng. 2023. "Numerical Study of Endwall Modification with Micro-Scale Ribs in a Turbine Cascade" Applied Sciences 13, no. 23: 12594. https://doi.org/10.3390/app132312594
APA StyleLiu, Z., Song, Y., Lu, Y., Zhang, W., & Feng, Z. (2023). Numerical Study of Endwall Modification with Micro-Scale Ribs in a Turbine Cascade. Applied Sciences, 13(23), 12594. https://doi.org/10.3390/app132312594