1. Introduction
Because of their high energy and protein content and balanced amino acid profile, soybean and its by-products have long been, and remain, the primary protein source in pig and poultry diets [
1].
The most widely used by-product of soybean oil extraction (for human consumption or industrial applications) is solvent-extracted meal (commonly known simply as soybean meal, SM), which results from the industrial process of crushing soybeans and extracting the oil with the use of solvents (usually hexane) [
2]. The efficiency of oil extraction is so high that, once the chemical extraction is over and the solvent is evaporated, it is possible to produce soybean meal with as little as 0.8% residual oil [
3,
4]. If the hulls are not added back, the defatted soybean meal contains up to 48% crude protein and no more than 1.5% oil. This resulting meal can also be referred to as a high-protein meal [
5].
A much less used by-product is soybean press cake, which is obtained after oil extraction through a mechanical process (e.g., a screw press) without the addition of solvents. Due to the lower efficiency of the mechanical compared to the chemical extraction, soybean press cake (or just soybean cake, SC) is richer in oils than soybean meal, containing more than 5% residual oil [
5]. Soy press cake is also a by-product of plant-based drink production, and its increased availability in recent years has led to interest in potential uses of this by-product, with the aim of avoiding the waste of useful nutrients and promoting a more circular use of this resource. Besides feedstocks, soybean press cake has also been proposed as a potential ingredient for producing meat analogs suitable for human consumption [
6]. In livestock farming, its mechanical extraction process makes it an ideal by-product to be used whenever the use of feed ingredients obtained through a chemical extraction process is not allowed, such as in organic farming. The relevant legislation (Regulation EU 2018/848) in fact explicitly states that “any feed materials used or processed in organic production shall not have been processed with the aid of chemically synthesized solvents” [
7], thereby making soybean press cake a potential valuable feed ingredient, especially due to the challenges in balancing the supply and requirements of essential amino acids in organic pig diets [
8]. A further possible application of soybean cake in pig nutrition is in the production of typical products requiring a long dry-curing process. Parma ham, the most internationally recognized Italian Protected Designation of Origin (PDO) dry-cured ham, has recently revised its production rules to permit the inclusion of soybean press cake, which was previously not allowed, in pig diets up to 85 kg live weight, at levels of up to 10% of dietary dry matter [
9]. These limitations are due to the high residual oil content of SC, which is especially rich in polyunsaturated fatty acids (PUFAs), including linoleic acid (C18:2), whose dietary intake is known to directly influence the fatty acid composition of adipose tissue and muscle in pigs [
10,
11]. Controlling dietary PUFA levels in the diet is therefore crucial, since, to be suitable for dry curing, the subcutaneous fat should not be excessively rich in these fatty acids. Accordingly, the production specifications set strict compositional limits for the subcutaneous fat covering the thighs: the iodine value should not be higher than 70 and/or the linoleic acid content should not exceed 15% [
9]. Higher values indicate an excessive degree of unsaturation of the fat, which is associated with increased susceptibility to oxidation, negatively affecting both the processing characteristics (due to the excessive softness of the fat cover) and the sensory quality and acceptability of processed meat products (due to the development of off-flavors and a “greasy” texture) [
12,
13,
14].
The aim of the present trial was to assess whether chemically extracted soybean meal could be completely replaced by mechanically extracted soybean cake throughout the entire growing–fattening period in heavy pigs intended for long-cured dry ham production, without impairing the technological suitability of the thighs for processing or the quality of the final product.
2. Materials and Methods
2.1. Animals, Housing, Feeding and Experimental Design
A total of 80 crossbred Duroc × (Landrace × Large White) pigs (half castrated males and half females) with an initial average body weight (BW) of approximately 50 kg were used. Pigs were raised, transported, and slaughtered in compliance with the relevant legislation [
15,
16,
17], and they were not subjected to any invasive or painful procedures.
Animals were housed in 16 collective pens (5 pigs per pen) on fully slatted floors. Groups remained unchanged throughout the 186-day experimental period. Pigs were individually identified using ear tags and allocated homogeneously to two experimental groups (8 pens per treatment) based on their initial BW.
Each pen was equipped with a nipple drinker and a stainless-steel feeder, providing 50 cm of feeding space per pig. Artificial illumination was provided by neon tubes between 8 a.m. and 8 p.m. Environmental enrichment was provided by wood logs attached to hanging steel chains as allowed by the local regulations [
18]. Pens were located in temperature-controlled rooms maintained at 22 °C and equipped with a forced-air ventilation system. Water was available ad libitum throughout the trial.
Feed was administered twice daily, at 08:30 AM and 4:30 PM. Daily feed allowances were set at 9% of the pig’s metabolic body weight (BW0.75), up to a maximum intake of 2.9 kg of dry matter (DM) per animal per day. The two experimental groups received different diets:
One group was fed a traditional diet containing conventional solvent-extracted soybean meal (SM) as a protein source.
The other group received a diet in which soybean meal was entirely replaced by mechanically extracted soybean press cake (SC).
Diets were formulated to be isoenergetic and isoproteic between the two experimental groups. As concerns protein content, the diets included soybean (meal or cake) at 15% and 12% on a dry matter basis in the growing and finishing phase, respectively. Due to the difference in crude protein (CP) content between the two protein sources (43.1% for soybean meal vs. 39.6% for soybean cake, see
Table 1), additional L-lysine HCl was supplemented in the SC diet to ensure equivalent amino acid profiles between diets. Similarly, to meet the dietary energy requirements, hydrogenated palm oil was included in the first phase at different inclusion levels between the two diets. Differences in chemical and fatty acid composition among soybean meal, soybean press cake, and hydrogenated palm oil used in the study are reported in
Table 1.
To meet the nutritional requirements of pigs throughout the experiment, phase-feeding was applied: one diet formulation was used during the growing phase (up to 85 kg BW) and a second one was used during the fattening–finishing phase. Diet formulation is shown in
Table 2.
The acidic composition of the diets is shown in the
Supplementary Materials (Table S1). The SC diets were richer in PUFAs than the SM ones. The reduced fatty acid content in the second phase is due to the lower fat content of the diets used in this phase.
2.2. Growth Performances
At the beginning of the study, pigs were individually weighed using a calibrated scale (DFW-03 600 kg ± 0.1, CO.BA., Bologna, Italy). Body weight (BW) was recorded on days 1, 113, and 186 of the trial to calculate the average daily gain (ADG) for each period and across the entire trial. Daily feed intake (FI) was recorded for each pen, allowing the calculation of the feed conversion ratio (FCR). Growth performance data (BW, FI, ADG, and FCR) were recorded until day 186, when at least 50% of the pigs had achieved the intended BW (approximately 165 kg). Animals were slaughtered in two batches, separated by a 15-day interval.
2.3. Carcass Traits and Fresh Meat Quality
Following a 12 h feed withdrawal, animals were slaughtered under commercial conditions. Carcasses were weighed, and carcass composition was estimated with a Fat-o-Meater (SFK, Copenhagen, Denmark). Muscle pH was measured at 45 min post-mortem in both the Longissimus dorsi (in the region between the 4th and the 6th rib) and the Semimembranosus muscles using a portable pH meter (model 250A; Orion Research, Boston, MA, USA). A second pH measurement (pH 24 h) was performed in the Semimembranosus muscle at 24 h post-mortem. After carcass dissection, the main commercial cuts (loin and thigh) were weighed. Instrumental color (L*, a*, and b*) was measured with a Konica Minolta CR-400 colorimeter (Minolta Camera Company, Osaka, Japan) using D65 illuminant, 2° observer angle, and an 8 mm aperture on the Gluteus medius of the ham.
Immediately after carcass dissection, two 20 mm thick samples (150 g) were cut from the posterior end of the Longissimus dorsi muscle from each half carcass. The samples were individually packaged and transported under refrigerated conditions (4 °C) to the laboratory. On the first sample, drip loss and cooking loss were determined following the standard procedure described by Honikel [
19] and Sardi et al. [
20]. On the second sample, chemical (moisture, crude protein, intramuscular fat, and ash) and fatty acid composition were performed according to standard AOAC Official Methods [
21].
The day after slaughter, the refrigerated thighs were trimmed at the slaughterhouse to remove excess fat, muscle, and skin. On that occasion, a meat sample was collected from the Semimembranosus muscle, and a subcutaneous fat sample was collected from the area overlying the Biceps femoris. Both samples were transferred to the lab for the subsequent determination of the chemical composition (of the meat sample, according to the methods recalled above) and of the fatty acid composition (of both the lean and the fat samples).
To assess the fatty acid composition, total lipids from Longissimus dorsi and Semimembranosus were extracted using the Folch method [
22], and fatty acid content was evaluated using gas chromatography (HRGC8560 Series Mega 2gas chromatograph; Fisions Instruments, Milan, Italy). Fatty acids were esterified with 5% methanolic hydrogen chloride. The fatty acid methyl esters were separated by gas chromatography using a Supelco SP-2330 capillary column (length: 30 m; internal diameter: 0.25 mm; film thickness: 0.2 μm; Supelco, Bellefonte, PA, USA). The iodine value, used as an indicator of lipid unsaturation, was determined according to the AOAC Official Method [
21].
2.4. Quality and Appearance Assessment of Hams
The dry-curing process was conducted in accordance with the Parma Ham specifications [
9], which provide a standardized technological framework for high-quality, dry-cured ham production. According to these rules, thighs are first salted for approximately 25 days and subsequently rested for a maximum of 90 days in refrigerated, humidity-controlled rooms. Hams are then hung in well-ventilated rooms for three months; after this period, the exposed muscular surface is greased, and hams are transferred to the cellars (cooler darker and less ventilated rooms) and hung on racks until the dry curing is completed (minimum 14 months from salting). In the present study, 32 right thighs per group were monitored throughout a 24-month dry-curing process. Weight was recorded at each major stage to evaluate weight loss over time: before and after trimming, after salting, and at the end of the dry-curing period. At the end of the dry-curing process, when hams were deboned, 32 hams (16 per group) were sampled. To this aim, a slice (including the Biceps femoris and Semimembranosus muscles) was taken transversally, from the caudal portion of the ham to the middle of the femoral bone impression. A panel of 4 trained experts visually evaluated each sample according to Sardi et al. [
23], expressing a score on a scale from 1 to 10 (where 1 = absence of the trait; 10 = maximum presence) for parameters of the lean (texture, color inhomogeneity, and marbling) and of the fatty (texture and thickness) portions. The overall sensory score of the ham was rated on a scale ranging from 1 to 10 (where 1 = very bad quality; 10 = optimal characteristics) as reported by Nannoni et al. [
24].
Samples of the Biceps femoris muscle from cured hams were collected for chemical analyses, including moisture content and crude protein according to AOAC methods [
21], sodium chloride (NaCl) concentration, and proteolysis index according to previously published methods [
25,
26]. In addition, subcutaneous fat samples (outer and inner layers) from the overhanging region of the Biceps femoris muscle were taken to determine fatty acid composition following the method described above, as well as peroxide value and specific UV extinction coefficients K232 (K
1) and K268 (K
2) according to AOAC methods [
21], and thiobarbituric acid reactive substances (TBARS) [
27], as indicators of lipid oxidation. All analyses were carried out one week after the sampling.
2.5. Statistical Analyses
Sample size was calculated using G*Power software (version 3.1, University of Dusseldorf, Düsseldorf, Germany) [
28]. For sample size estimation, fat quality parameters were prioritized. Specifically, a potential variation of 1 percentage point in linoleic acid content (C18:2) and a variation of 4 points in iodine value were considered. Assuming a statistical power (1−β) of 80% and a significance level of α = 0.05, the resulting sample size was 40 samples in total (20 per group).
Statistical analyses were performed using Statistica software (version 10.0; StatSoft Inc., Tulsa, OK, USA). All parametric data were analyzed using the General Linear Model (GLM) procedure, with the experimental group (i.e., diet) and sex as the main fixed effects. Initially, the slaughtering batch was also considered in the model; however, it was later removed due to the absence of statistically significant effects. The experimental unit was the pen for growth and carcass traits, and the individual for meat and ham quality parameters. Sensory data from the panel test were analyzed by the non-parametric Mann–Whitney U test. Results are presented as group mean and Error Mean Square (EMS) for all parametric analyses. For the sensory evaluation, results are reported as mean values accompanied by the standard error (SE). As the sex did not result in any statistically significant effects, data are reported by experimental group only. Differences in mean values were considered statistically significant at p ≤ 0.05.
4. Discussion
Overall, our results are consistent with other studies on Italian heavy pigs slaughtered at similar weights, both in terms of production parameters and ham quality [
23,
24,
29,
30,
31] and supporting the view that solvent-extracted soybean meal can be successfully replaced by alternative protein sources when pig diets are properly balanced for amino acid profile and energy supply [
32]. In addition, the technological properties of fresh meat remained unaffected by the dietary treatment, with all values falling within the expected range for thighs intended for long dry curing [
23,
33].
With respect to fresh meat, the only significant variation observed was a slightly higher, although significant, moisture content in the thigh muscle of the animals fed soybean cake. However, as this increase was not associated with changes in other technological or qualitative parameters of either fresh or dry-cured thighs, it does not appear to be of practical relevance. Concerning the fatty acid composition of lean and subcutaneous fat, results from the present study are in line with those observed in younger pigs by Świątkiewicz et al. [
34], who examined the complete replacement of solvent-extracted soybean meal with extruded soybean press cake in weaned piglets (initial body weight of 9 kg) fed isoenergetic and isonitrogenous diets. At slaughter (carried out at 35 days of age and 34 kg BW), samples of Longissimus dorsi and subcutaneous backfat were collected for fatty acid analysis. The authors reported that the substitution had no significant effect on growth performance or feed consumption, and no adverse consequences were observed in intestinal morphology or metabolic health indicators. Similarly to the present results obtained in heavy pigs, an increase in the proportion of polyunsaturated fatty acids was observed in both muscle and adipose tissue; however, lipid oxidative stability, evaluated using the thiobarbituric acid reactive substances method, was not affected.
In our study, the main effect of the soybean cake diet was a shift in the fatty acid profile of the pig tissues. Specifically, in the intramuscular fat extracted from the loin, arachidonic acid (C20:4) was significantly increased compared to the soybean meal diet. In the subcutaneous fat covering the fresh thighs, the overall SFA content was significantly reduced, whereas PUFAs were significantly increased. This variation in the fatty acid composition was expected and is consistent with the fatty acid profile of the experimental diets. It is well established that the fatty acid composition of animal adipose tissue closely reflects dietary lipid intake, with diets rich in polyunsaturated fatty acids leading to a less saturated fat profile, and vice versa, whereas intramuscular fat is comparatively less responsive to dietary manipulation [
35,
36]. For this reason, limits for specific fatty acid contents (in particular for linoleic acid, C18:2) are established in diets for heavy pigs intended for dry-cured ham production (e.g., [
9]) in order to preserve the technological properties of the raw thighs and avoid risks of reduced fat texture and excessive lipid oxidation during the long dry-curing process.
The relationship between dietary lipid composition and tissue fatty acid profile can also be deliberately exploited to modulate the fatty acid composition of pork products with the aim of improving their nutritional quality and the resulting ω-6/ω-3 ratio [
37,
38]. In the present study, however, the ω-6/ω-3 ratio varied depending on the tissue considered (intramuscular fat and subcutaneous fat). Nevertheless, when considered overall, the changes observed in the subcutaneous fat fatty acid profile of pigs fed the soybean cake diet, and, in particular, the increase in linoleic acid (C18:2 ω-6), linolenic acid (C18:3 ω-3) and arachidonic acid (C20:4 ω-6), were accompanied by a consistent reduction in SFAs, resulting in a generally favorable balance from a human nutritional perspective [
39]. It is worth noting that the suitability of the fat for dry curing was assessed in a random sample of hams from different batches at the abattoir. Batch compliance was established according to a predefined acceptance threshold for non-compliant results (e.g., 25%). In our study, the risk of having samples above the threshold values (C18:2 > 15% and iodine value > 70) slightly increased in the SC group (from 4 to 12% for linoleic acid and from 0 to 5% for the iodine value); therefore, the SC batch was compliant with the requirements. It is also worth noting that the overall variation in lipid composition observed (namely the reduction in SFAs and the increase in PUFAs), while resulting in a significantly higher iodine value, did not impact the suitability of the thighs for the curing process, as both linoleic acid and the iodine value remained below the thresholds defined by the Parma Ham production rules (≤15% C18:2; iodine value ≤ 70). However, since the linoleic acid values in the SC group approached the upper limit, there might be a need for careful monitoring of total linoleic acid dietary content when soybean cake is used at high inclusion levels. Weight loss during curing and the major macroscopic characteristics of hams were not affected by the dietary treatment. Overall values aligned with previous studies on the quality of Italian cured ham [
23,
24]. The only significant difference between the experimental groups was a slightly lower proteolysis index in group SC, which approached the minimum limit of acceptability set by the production rules. Nevertheless, cured hams met the quality requirements in terms of weight (11.8–18.0 kg), moisture (58–63%), and proteolysis (25–32%) [
9]. In both experimental groups, the salt content measured at the end of the dry-curing period exceeded the range established by the production rules (4.2–6.0%) [
9]. However, this threshold refers to hams aged for 14 months, whereas in the present study, analyses were performed after 24 months of ripening. The extended duration of the curing process may therefore be responsible for the higher sodium chloride concentration observed. In addition, it has been reported that weight losses and salt penetration are mainly determined by intrinsic muscle characteristics and curing technology rather than by dietary changes [
35], further supporting the lack of a diet-related effect on salt content in the present study. In cured hams, the fatty acid profile of the intramuscular fat did not appear to be influenced by the different protein sources, while the subcutaneous fat mirrored the differences already observed in the raw thighs, with lower proportions of saturated and monounsaturated fatty acids and higher levels of polyunsaturated fatty acids in pigs fed the soybean cake diet. Notwithstanding the higher degree of unsaturation, none of the lipid oxidation parameters differed significantly between treatments, suggesting that oxidative stability was not adversely affected.
The absence of statistically significant differences related to sex in fatty acid composition agrees with previous findings [
40]. On the contrary, Lo Fiego et al. [
41] found some sex-related differences, although they highlight that other factors, such as body weight at slaughter, are much more impactful. As concerns fat from cured hams, Toscano et al. [
42] found only minimal sex-related variations in fatty acid composition.
Lastly, the absence of differences in the visual appearance of the cured hams suggests that the complete replacement of soybean meal with soybean cake was not associated with measurable changes in consumer-perceived quality.
5. Conclusions
The complete replacement of soybean meal with soybean cake in the diet of heavy pigs intended for dry-cured ham production did not appear to affect growth performance, fresh meat quality (including the suitability of the thighs for the dry-curing process), or the quality of cured hams. The fatty acid composition of the subcutaneous fat, both in raw and cured thighs, showed an increase in polyunsaturated fatty acids, particularly linoleic acid, together with a reduction in saturated fatty acids, a modification that is generally considered consistent with current nutritional recommendations.
Based on these findings and under the experimental conditions of the present study, soybean press cake may be considered suitable for use in diets for heavy pigs throughout the entire production cycle, without evidence of detrimental effects on fresh or processed meat.
Nevertheless, should the use of soybean press cake be extended to the entire production cycle of pigs intended for PDO ham production, careful monitoring of dietary PUFA levels would be advisable, particularly when inclusion rates of soybean press cake during the finishing phase approach 12%, in order to ensure full compliance with ham quality standards.