An Ice Protection System Based on Phased Piezoelectric Transducers
Abstract
:1. Introduction
- The implementation of dedicated numerical tools for the accurate prediction of ice accretion mechanisms and the design of unconventional concepts;
2. Proposed Ice Protection System Layout and Working Principle
- The distance of the sources from the point: this parameter causes both a phase shift and an attenuation of the signals;
- The geometry of the protected component: thickness or curvature variations, local discontinuities, junctions, or constraints may generate wave reflections, worsening system effectiveness;
- The distribution of the ice: ice accretions behave as lumped masses that modify the dynamic response and also result in the reflection of waves;
- The temperature: the distribution of temperature may vary, for instance, along the chord, as shown in [53]; this parameter may produce thermal distortions within the different materials of the system; moreover, it may alter the mechanical properties of the ice;
- The transmission of shear: this aspect is crucial for its impact on the magnitude of the transmitted actions. It is influenced by different parameters; the theoretical model built by Crawley and de Luis [56] highlights the effect of some parameters, corresponding to the quality of the bonding layer and, thus, the effectiveness of the transmission. In particular, the non-dimensional parameter Γ was identified for a 1D PZT patch of extension L:
3. Operational Range
- The applications can be categorized into two primary families based on the frequency of excitation: low bandwidth, arriving at a few kHz, and high bandwidth, over 20 kHz. In the first band, the typical modal shapes of plate elements are excited, while in the higher band, thickness resonances are exploited. It is noteworthy that applications operating at low frequencies typically employ a greater number of piezoelectric patches with an overall capacitance compliant with the frequency limitations of the amplifier;
- Another classification, even if not so sharp, can be performed on the basis of the voltage of excitation; two parameters seem to be related to it: the stiffness of the structure (in turn determined by material and geometry) and the frequency itself: generally stiffer structures and lower frequencies are accompanied by higher voltages; it is also worth noting that higher frequencies require amplification systems with an adequately high cut-off band, compatible with the capacitances of bulky piezoelectrics;
- Protected part: flat (rectangular or circular, free or constrained) and curved plates representative of wing leading edges; with specific reference to this last typology and in particular to the work [60]; it is worth noting the implementation of an opposite phase delay to better harmonize the waves produced by different piezoelectrics acting on a complex structure;
- The ice distribution: the applications are characterized by ice accretions with different thicknesses, up to 12 mm, with an average of 4 mm.
4. Modeling and Parameter Sensitivity
5. Optimal Delay Effects
6. Ice Protection Effectiveness
7. Preliminary Experimental Validation
- The experimental data without optimal phase delay, averaged over all the sensors and over the entire thickness and temperatures ranges, lead to an average transmitted strain of 5 µε.
- The same average, for the optimal phase delay, gives an increase of about 0.6 µε; that is to say, an intensification of the transmitted action of about 12%.
8. Conclusions and Further Steps
- The temperature of the structure dramatically alters not only the ice features but also the dynamic of the structure itself. In particular, the stress level due to the thermal distortions determines the shift of the frequency peaks that are potentially exploitable for exciting shear waves. Thus, the ice protection system may not work in nominal conditions, with a consequent a loss of effectiveness. Within the operational range [−40 °C, −10 °C] a reduction of up to 62% of the magnitude of shear was estimated at the interface with the ice.
- The ice thickness may alter the dynamic behavior of the system even more significantly, both in terms of amplitude and the position of the peaks. A reduction of up to 95% of the shear amplitude was estimated within the ice thickness range of 1–3 mm. Even higher variations seem plausible in the case of non-uniform ice accretions.
- The maximum shear magnitude and the ISCC in the case of 0-phase delay (reference) generally coincide. On the contrary, different trends were observed within the temperature–ice thickness domain when the logic of the optimal phase is implemented. This highlights the importance of a strategy of selection between one target, the magnitude of the shear, and the best compromise between this and needed power, that is to say, the ISCC.
- An increase of the shear magnitude up to 0.6 and 0.3 MPa for the in-plane and out-of-plane actions, respectively, was estimated. These figures indicate that an increase of one order blow the reference configuration (0-phase delay) can be obtained to the optimal phase delay strategy.
- The ISCC was most benefited by the strategy. Here, the best increase of ISCC was estimated at 1.2 MPa/√W for the in-plane actions, over a reference value of 8 MPa/√W, that is to say, 15%. The ISCC for the in-plane actions was enhanced but in a much modest way, with a net increase of 0.16 MPa/√W over a basic value of 16 MPa/√W, practically 1%.
- The thickness of the ice generally has a more severe impact on the effectiveness of the system than the temperature. Moreover, depending on the location of the sensor, the values of the thickness for which the best performance is achieved changes. This suggests the influence of the modal shapes on the local deformation field.
- A global enhancement of the power of the ice protection system was also observed through a preliminary experimental campaign; a rough maximum value of 12% of improvement of the power within the operational range was estimated, even in a direct comparison in terms of shear since the transducers were suited for linear and not angular strain.
- Readiness of the technology: this aspect is achieved through redundant architectures that rely on the synergistic use of multiple network elements, ensuring an acceptable level of performance even in the event of temporary faults in some transducers.
- Integration and impact on the other on-board systems: the phase delay approach contributes to enhanced performance and, in turn, to a reduction of the power consumption of the system; this, in some way, simplifies necessary upgrade operations, mitigating the upheaval of the pre-existing on-board equipment.
- Compliance with new configurations: the technology herein investigated seems particularly prone to new configurations, such as full electric or hybrid aircraft; the main reason is the type of energy, electrical energy, that the technology uses and handles, requiring limited operations of conversion before reaching the end user.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Ice Prevention/ Removal System | Advantages | Disadvantages | Power Consumption (kW/m2) | Weight (kg/m2) | References |
---|---|---|---|---|---|
Fluid | Effective for both preventing and removing ice. Applicable to any surface. It can be cooled and used with various energy sources. | It can freeze or contaminate. It can affect surface aerodynamics. | 0.5–2 | 0.5–2 | [11,12,13] |
Hot Air | Reliable for continuous ice protection. | It can cause thermal and fatigue on the surface. It can increase fuel consumption and emissions. It takes longer to remove ice. | 10–20 | 13 | [14,15,16,17,18] |
Thermoelectrical | Versatile and manageable, it can utilize electricity from a multitude of sources. Prone to use various configurations of heating elements. | It requires high electrical power and insulation. It can cause arcing and sparks and affect the structural integrity of composite materials. | 5–15 | 0.5–1.5 | [19,20,21,22,23] |
Electromagnetic Actuator | It can prevent and remove ice. It is capable of utilizing electrical power at various frequencies. | It can cause electromagnetic interference. It can affect the durability of the embedded metallic mesh in the material. | 10–30 | 0.1–0.5 | [24,25] |
Electrohydraulic Actuator | Efficient and cost-effective; it can mechanically remove ice. It has the capability to harness hydraulic power from the engine or alternative sources. | It requires periodic activation and maintenance. It can cause noise and vibrations and affect the quality of the components. | 1–5 | 1–4 | [26] |
Shape Memory Alloy Actuator | It can mechanically remove ice through shape alteration or torsional motion. It is capable of functioning with direct thermal input or through the Joule effect. | It requires accurate design and calibration. It can cause fatigue issues. It can affect the aerodynamic performance of the surface. | 0.5–2 | 0.5–2 | [27,28] |
Piezoelectric Actuator | It can mechanically remove ice by generating vibrations or shear waves. It is capable of operating with low electrical power consumption. Prone to use various configurations of vibrating elements. Particularly compliant to full electric aircraft or hybrid aircraft configurations | It can require complex control and actuation systems. It can cause structural damage or cracks. | 1.1–1 | 0.05–0.5 | [29,30] |
Hydrophobic Coatings | It can prevent ice formation and/or facilitate detachment under aerodynamic loads or in synergy with active systems | It can lose effectiveness over time, due to weathering or other factors | Depends on the composition: from 0.010 to 0.200 kg/m2 | Depends on the type and thickness of the coating: from 0.05 to 0.5 kg/m2 | [31,32] |
Item | Curvilinear Abscissa, s (m) | Span Wise Coordinate, x (m) |
---|---|---|
Left actuator disk | 0.080 | 0.065 |
Right actuator disk | 0.080 | −0.065 |
Sensor S1 | 0.149 | 0 |
Sensor S2 | 0.161 | 0.065 |
Sensor S3 | 0.173 | 0.105 |
Sensor S4 | 0.221 | 0 |
Sensor S5 | 0.241 | −0.122 |
Sensor S6 | 0.262 | 0 |
Main Features of the Protected Element | Environment | De-Icing System | Actuator | Excitation Frequency | Voltage | Phase | Ice | Reference |
---|---|---|---|---|---|---|---|---|
|
|
| 10 PZTs inner side leading edge placed next to spar and next to the tip | 1 kHz | −250–750 V | The actuators next to the tip are in opposite phase to the ones next to the spar |
| [51] |
| Freezer at temperatures in the range −20 °C, −15 °C | 6 PZTs, 20 × 20 × 1 mm | Sweep (100, 6000) Hz | 200 Vpp | Purified water poured in patches 20 × 20 mm and 2 or 6 mm thick | [60] | ||
| PZT 3.81 cm | Burst 67.5 kHz with 0.55 kHz variation | 24 patches of freezer ice | [61] | ||||
Plate 154 × 52 × 1.5 mm | Freezer | Analytical and numerical model of fracture propagation | 1 PZT, 50 × 25 × 0.5 mm | 10, 15, and 26 kHz | 2/4 mm glaze ice | [62] | ||
Clamped Plate 290 × 200 × 1.5 mm | Freezer | Compare different architectures | Langevin PZT |
| 150–180 | 2 mm glaze ice | [63] | |
Fiberglass plate | Climate chamber | Guided waves for ice detection | 1 PZT | [64] | ||||
|
|
|
|
| Glaze ice | [65] | ||
Prepreg Plate 175 × 45 × 2 mm | Freezer | PZT | 990 Hz | 10 Vpp | 1.5 mL frozen water | [66] | ||
| Freezer | 650 V | [67] |
FE Features | Slat Material | Piezo Actuators | Piezo Sensors |
---|---|---|---|
255,112 solid elements; 624,311 3-dof nodes | Type: 7075 T6 Aluminum alloy; Young’s modulus: 70 GPa; Poisson ratio: 0.32; Density: 2750 kg/m3; | Number: 2 disks | Number: 6 disks |
Thickness: 0.8 mm | Thickness: 2.5 mm | Thickness: 0.3 mm | |
Diameter: 50 mm | Diameter: 10 mm | ||
Piezoelectric characteristics: Table 5 |
Transducer | Type of Material | Young’s Modulus, Poisson Ratio | Density | Piezoelectric Charge Constants | Piezoelectric Voltage Constants |
---|---|---|---|---|---|
Actuator disks | Pz26 | YE, 77.0 GPa ν, 0.334 | ρ, 7700 kg/m3 | −1.28 × 10−10 C/N 3.28 × 10−10 C/N | −10.9 × 10−3 Vm/N 28.0 × 10−3 Vm/N |
Sensor disks | PIC155 | YE, 56.6 GPa ν, 0.334 | ρ, 7800 kg/m3 | −1.65 × 10−10 C/N 3.60 × 10−10 C/N | −12.9 × 10−3 Vm/N 27.0 × 10−3 Vm/N |
Sensor | Ratio for In-Plane Shear | Ratio for Out-of-Plane Shear |
---|---|---|
S1 | 12.77% | 52.01% |
S2 | 100.62% | 316.89% |
S3 | 260.01% | 62.32% |
S4 | - | 8.80% |
S5 | 31.48% | 13.85% |
S6 | 3.08% | 0.01% |
Equipment | Number of Channels | Maximum Output Overload | Max Sample Frequency |
---|---|---|---|
PXIe 5423 generator | 2 | 12.0 Vpp | 40.0 MHz |
PXIe 5105 oscilloscope | 8 | 6.0 V | 60.0 MHz |
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Ameduri, S.; Concilio, A.; Brindisi, A.; Galasso, B. An Ice Protection System Based on Phased Piezoelectric Transducers. Actuators 2024, 13, 158. https://doi.org/10.3390/act13050158
Ameduri S, Concilio A, Brindisi A, Galasso B. An Ice Protection System Based on Phased Piezoelectric Transducers. Actuators. 2024; 13(5):158. https://doi.org/10.3390/act13050158
Chicago/Turabian StyleAmeduri, Salvatore, Antonio Concilio, Angela Brindisi, and Bernardino Galasso. 2024. "An Ice Protection System Based on Phased Piezoelectric Transducers" Actuators 13, no. 5: 158. https://doi.org/10.3390/act13050158
APA StyleAmeduri, S., Concilio, A., Brindisi, A., & Galasso, B. (2024). An Ice Protection System Based on Phased Piezoelectric Transducers. Actuators, 13(5), 158. https://doi.org/10.3390/act13050158