1. Introduction
1.1. Research Background
In recent years, the Chinese government has attached great importance to the development of Chinese traditional culture, especially in strengthening the inheritance and development of intangible culture. The Chinese government and its departments have successively issued many important documents and notices (
Jiangxi Intangible Cultural Heritage Research and Protection Center 2021). Under the guidance of these policies, the revitalization of ancient ceramics in various parts of China has been gradually carried out, including Longquan celadon in Zhejiang Jingdezhen blue and white porcelain in Jiangxi and Jianshui purple pottery in Yunnan have begun to take shape, the number of employees has increased sharply, and the ceramic industry has gradually become their pillar industry.
Xiaopi kiln ceramics, one of the famous kilns in Chinese history, is the most representative cultural symbol in the traditional culture of Jinxi County, Jiangxi Province (
Xu and Zhao 1992). It has a history of more than 2000 years. It was founded and burned in the Western Jin Dynasty, flourished in the early Northern Song Dynasty, and declined in the late Ming Dynasty. It has formed its own system of production since ancient times. It was evaluated by Lu Yu as a historical famous kiln only second to Yue kiln and Dingzhou kiln in the Tang Dynasty, ranking the third-largest famous kiln in China at that time. However, due to the relatively backward economy and the limitations of employees in Jinxi County in the early stage of China’s reform and opening up, Xiaopi kiln ceramic culture has not been inherited and developed. However, with the improvement of the Jinxi County economy in recent years and the pursuit of cultural confidence of Jinxi people, Xi Jinping, the president of China, called for the “comprehensive promotion and revitalization of Chinese traditional culture” proposed by Chinese President Xi Jinping. In July 2021, the ceramic culture heritage and development project of Xiao Po kiln was listed in the “14 five-year development plans” of the county. Jinxi County Government has signed a framework cooperation agreement with the Xiaopi kiln ceramic culture research team to jointly promote the development of Xiaopi kiln ceramic culture research, education, and tourism (
Jinxi County People’s Government 2021).
1.2. Research Aim
This research aimed to study the firing technology of traditional ceramics in the Xiaopi kiln industry, from the perspective of intangible cultural heritage, and explore the unique industry positioning of Xiaopi kiln ceramics.
1.3. Research Scope
First, the ceramic culture and firing process characteristics of Xiaopi kiln ceramics, including three research contents—ancient ceramic ware type, firing technology, and decorative characteristics and patterns of Xiaopi kiln ceramics—are elucidated.
Second, the study discusses the unique cultural positioning and development theory of Xiaopi kiln ceramics, so as to pave the way for research on its later development planning. Finally, The research framework of this study are presented in
Figure 1.
1.4. Research Model
In this study, 115 ancient ceramics types, 72 ancient ceramic glaze colors, 28 ceramic decorative features and 10 firing molds of Xiaopi kiln were sampled and counted respectively. Through comprehensive analysis, the characteristics of ceramic culture and firing technology of Xiaopi kiln were obtained. The research model is shown in
Figure 1.
2. Literature Discussion
2.1. Overview of Xiaopi Kiln Ceramic Culture
According to the published records of Jingdezhen ceramics (
Lan 1815) and Chinese ceramics (
Feng and An 2001), as well as historical documentation on Lu Jiuyuan (1139–1193), a master of Neo Confucianism and philosophy in the Southern Song Dynasty, Xiaopi kiln ceramics are famous types of kiln ceramics in Chinese history, originated in the Wei, Jin, Southern, and Northern Dynasties and flourished in the early Northern Song Dynasty. It declined in the late Ming Dynasty and has a history of more than 2000 years. In addition, according to the records of Jinxi County annals, “Xiaopi kiln first, and then Jingdezhen” (
Xu and Zhao 1992), its ancient kiln site is located in Jinxi County at the junction of today’s Longhu Mountain scenic spot and the town of Duqiao. The kiln sites there spread and roll across the mountains. Standing on any mountain, one can feel the prosperity of the kiln fire in those eras. According to the above data, there are 99 folk kilns and 1 official kiln at the site, but the kiln fire stopped abruptly after only burning for more than 200 years. From the porcelain pieces, glaze colors, and firing processes excavated on-site, the kiln technology in those eras has covered today’s Ding kiln, celadon, white porcelain, Ru kiln, and other characteristic processes (
Zhang 2010).
2.2. Development Status of Xiaopi Kiln Ceramic Culture
Recently, with the improvement of the local economy and pursuit of people’s cultural self-confidence, and under the call of “comprehensively carrying forward and revitalizing Chinese traditional culture” put forward by the Chinese president Xi Jinping, in July 2021, Xiaopi kiln ceramic culture inheritance and development project was listed in the “14 five-year development plans” of Jinxi County Government and became one of the key cultural projects developed by the local government. To this end, Jinxi County Government held two symposiums, attended by the main leaders of the county government, the Xiaopi kiln research team, and a number of intangible cultural heritage experts. The meeting established the framework agreement on joint cooperation between Jinxi County Government and Xiaopi kiln research team to revitalize Xiaopi kiln ceramic culture, which laid the foundation for the development of research and inheritance of Xiaopi kiln ceramic culture. However, up to now, the author has found that there is no research result on Xiaopi kiln ceramic culture in the global cultural market, and there are no systematic cultural, innovative, and practical research results. The development of the Xiaopi kiln ceramic culture industry is still in the initial stage, its development characteristics are not distinct, and the blindness of development is widespread. A series of problems such as the weak cultural heritage of employees, lack of innovation, and self-marketing initiatives have restricted the revitalization and development of Xiaopi kiln’s traditional cultural industry for a long time. Therefore, research on the characteristics and positioning of Xiaopi kiln ceramics will contribute to the inheritance of Xiaopi kiln ceramic technology and industrial development planning.
3. Research Method
This study adopted empirical research methods. In the research process, sampling statistics and analysis were carried out on 115 pieces of Xiaopi kiln ancient porcelain pieces unearthed. The statistical types included three parts: ceramic ware type, decorative characteristics, and firing process of Xiaopi kilns. The type, glaze color, decoration, and firing techniques of these samples were set as independent variables, and the ceramic cultural characteristics and firing techniques of Xiaopi kilns were set as dependent variables. Finally, the application of statistics in social sciences was used to carry out statistics on independent variables, along with descriptive analysis, to complete the research on ceramic cultural characteristics and firing skills of Xiaopi kilns, and finally, form relevant theories.
4. Research Results
4.1. Shape Characteristics of Ceramic Ware in Xiaopi Kiln
In order to determine the characteristics of different types of Xiaopi kiln ceramics, the author sampled 115 pieces of unearthed Xiaopi kiln ancient porcelain for statistics. The sampling content included the classification of ceramic ware type and glaze color, so as to analyze the main ware type and glaze color of Xiaopi kiln ceramics. It will also summarize the relationship between each type and glaze color in the proportion of 115 ceramics to further explain the division of ceramic types and glaze colors in Xiaopi kiln.
As can be seen from
Table 1, the ceramic ware types of Xiaopi kiln sampled at this time include daily necessities such as large bowl, tea lamp, plate, small bowl, bowl, and high foot cup. This shows that in ancient times, Xiaopi kiln ceramics were mainly used for firing household appliances. Statistics also show that among the 115 samples, there are 76 large bowls, accounting for 66% of the sampling rate; 28 tea lanterns, accounting for 24.3%; 4 small bowls, accounting for 3.4%; 3 plates, accounting for 2.6%; 1 goblet, jar, holder, and small box, accounting for 0.8%. Therefore, it can be concluded that the ancient ceramics used in Xiaopi kilns are mainly living utensils such as largemouth bowls, tea lanterns, and plates.
In addition, in order to deeply study the modeling characteristics of the Xiaopi kiln bowls (including teacups), the author also selected 72 relatively complete instrument types from 115 samples for surveying and mapping statistics, see
Table 2.
From
Table 2, the results show that the largest diameter of the bowl mouth is 23.10 cm, the smallest diameter is 3.5 cm, the average diameter is 13.1042 cm, and the standard deviation is 3.22457cm. The maximum bottom diameter of the corresponding bowl bottom is 13.30 cm, the minimum bottom diameter is 2.4 cm, the average bottom diameter is 5.1056 cm, and the standard deviation is 1.74887 cm. The highest height of the bowl is 8.7 cm, the lowest is 2.3 cm, the average height is 5.3292 cm, and the standard deviation is 1.33685 cm. It can be concluded that the traditional bowl type of Xiaopi kiln ceramics is mainly composed of largemouth bowls and small-bottom bowls, having characteristics of a “hat type”, which is also in line with the modeling characteristics of folk bowls in the Northern Song Dynasty.
4.2. Decorative Characteristics of Xiaopi Kiln Ceramics
According to the above sampling results, the author selected 100 well-preserved samples of Xiaopi kiln ancient ceramics and divided the sampled Xiaopi kiln ancient ceramics into glaze decoration (72), carved decoration patterns (15), and painted decoration patterns (13) according to different decoration types and styles. In what follows, the details are discussed.
4.2.1. Glaze Decorative Features
The ceramic glaze decoration of Xiaopi kiln ceramics is mainly green white glaze and green glaze, followed by yellow glaze and black glaze. The details are presented in
Table 3.
From the
Table 3, the results show that among the 72 effective samples, there were 45 blue and white glazes, accounting for 62.5%; 13 green glazes, accounting for 18.1%; 10 yellow glazes, accounting for 13.9%; 4 black glazes, accounting for 5.5%. Therefore, it can be concluded that the ceramic glaze decoration of Xiaopi kiln ceramics is mainly green white glaze and green glaze, followed by yellow glaze and black glaze.
4.2.2. Depicting Decorative Features of Patterns
The ceramic ware decoration of Xiaopi kiln ceramics mainly focuses on depiction and painting. These two forms of decoration are common on the inner wall of the ware. The details were shown in the
Table 4.
From the
Table 4, the results show that there are 7 types of patterns among 15 samples, such as lotus, comb, freehand cloud grass, and watergrass patterns. The most common patterns were lotus and comb, each with five patterns, accounting for 33.3%, respectively; the second-most-common patterns include those of freehand cloud grass, watergrass, watergrass fish, chrysanthemum petal, and sunflower, accounting for 6.66%, respectively. Therefore, we can conclude that the decorative patterns of Xiaopi kiln ceramics are mainly lotus petal patterns and comb patterns, followed by freehand cloud grass, watergrass, geometric, and so on.
4.2.3. Painting Pattern Decoration
From
Table 5, the results show that by depicting decoration, 13 of the 100 samples of ancient ceramics are painted decoration. Among the 13 samples, 11 are painted with chrysanthemum dot patterns, accounting for 84.6%, followed by 2 geometric patterns, accounting for 15.4%. Therefore, we can draw the following conclusion: Most of the decorative patterns are based on plant modeling. Dot decoration is generally configured next to the plant patterns, and the color is mainly blue and white oil. However, the decorative features of Xiaopi kiln ceramics include pure glaze decoration, depiction decoration, and painting decoration. Pure glaze decoration is mainly composed of green white glaze and green glaze, followed by yellow glaze and black glaze; the depiction and decoration are mainly lotus and comb patterns, followed by freehand cloud grass, watergrass, watergrass fish, chrysanthemum petal, and sunflower patterns; painting decoration is mainly chrysanthemum dot pattern decoration, followed by geometric patterns. In the collected samples, depiction decoration is displayed on the inner wall of the instrument, and the painting decoration is on the outer wall and bottom of the instrument. Both have used underglaze decoration techniques.
4.3. Firing Technology of Ceramics in Xiaopi Kilns
In order to determine the ceramic firing process of Xiaopi kilns, the author sampled 10 well-preserved firing utensils from the unearthed firing utensils used in Xiaopi kilns for statistics. Among the 10 firing utensils, there are 4 potted overlapping firing models, accounting for 40%; 2 pot-top burning models, accounting for 20%; other firing models, such as pot ring firing and pad cake firing, account for 10%, respectively. These data show that the ceramic firing process of Xiaopi kilns is mainly a pot firing process, and stack firing and overhead firing are more common in pot firing, see
Table 6. This form of firing developed because ancient kilns used firewood. Potted firing can ensure uniform heating of porcelain and that the glaze will not be affected by firewood ash, which is also consistent with the firing method in the Song Dynasty.
4.4. Research Summary
From the results and discussion of the above sampling statistical analysis, the ancient ceramics used in Xiaopi kilns are mainly used to make bowls, plates, tea lanterns, and cans; its glaze color is mainly celadon, celadon, and yellow glaze; the firing process is mainly characterized by pot loading, upside-down firing, stack firing, and ring firing. These distinctive features and processes cover today’s Jingdezhen blue and white porcelain, Longquan celadon, Jun porcelain kiln, and other processes, which can further confirm that Xiaopi kiln ceramics indeed have high achievements in the history of Chinese ceramics.
5. Research Discussion
5.1. Discussion on Ceramic Ware Type of Xiaopi Kiln
According to the research results discussed in
Section 4, the ceramic ware types used in Xiaopi kilns are mainly living utensils such as bowls, tea lanterns, and plates. Therefore, in order to further clarify the specific process characteristics of Xiaopi kilns, the author carried out a structural analysis of these bowls and plates. It is found that the ceramic ware used in Xiaopi kilns is made by wheel drawing, and the wheel string pattern can be seen at the bottom and abdomen; the mouth edge and upper abdominal wall of the device type are thin, exerting a feeling of lightness; the lower abdominal wall and bottom are made thick, thus appearing stable and heavy. The accessories at the mouth of the bowl are made by single-mode and manual kneading; the bottom of the green body is thick and hard, and the shape is stable and dignified. The overall shape is uniform, light, and beautiful, and the shape is practical, generous, thick, and durable, as shown in
Figure 2.
5.2. Discussion on Ceramic Decoration Technology of Xiaopi Kiln
5.2.1. Decorative Characteristics of Ceramic Glaze in Xiaopi Kiln
It can be concluded from the data in
Figure 3.The ceramic ware types used in Xiaopi kilns are mainly green and white glaze, green glaze, and underglaze decoration. In order to refine the specific process characteristics of blue and white glaze and blue glaze, the author found that among the 72 studied samples, most of the green bodies of Xiaopi kiln ceramics are white and gray white, and the cross-section of the green body is relatively fine. It can be inferred that the porcelain clay treatment of Xiaopi kiln ceramics is relatively fine; there are small amounts of yellow glaze, black glaze, and mixed glaze in some glaze colors. The glaze has a good degree of vitrification, high brightness, and uniform glaze color. Only a small part of the glaze has characteristics of flowing glaze and accumulated glaze. This shows that the glaze application technology of ancient ceramics used in Xiaopi kilns was mainly glaze dipping, and the glaze application technology was relatively mature. In terms of glaze types, the glaze blending process of Xiaopi kiln ceramics in ancient times covers the glaze colors of Jingdezhen white porcelain and Longquan celadon today, as shown in
Figure 3.
5.2.2. Characteristics of Ceramic Carving and Decoration Technology in Xiaopi Kiln
From the analysis results of the above 15 carved and decorated ancient porcelain, the carving and decoration of Xiaopi kiln ceramics are mainly lotus and comb patterns. Therefore, the author selected 10 pieces of ancient porcelain engraved with lotus and comb patterns. Through surveying and mapping, it is found that the lotus pattern decoration is based on the whole of a bowl, the bottom of the bowl is taken as the lotus center, and the interior of the bowel wall is engraved with lotus petals, respectively. The lotus petals are filled with comb patterns, and the shape of each petal is different, with strong randomness. They are engraved and drawn directly on the shape by hand, as shown in
Figure 4.
The comb pattern decoration is represented by a single group of engraving and painting, which is engraved on the inner wall of the bowl. Generally, there are three groups of comb patterns. From the patterns found, it can be seen that the maker used tools similar to a small comb to create repeated arrangements on the green body. The engraving technique is rough and random. The purpose of this decorative technique may only be to break the single glaze decorative effect, which also shows that the bowls produced by Xiaopi kiln ancient ceramics were mainly used by ordinary people, as shown in
Figure 5.
5.2.3. Characteristics of Ceramic Painting and Decoration Technology in Xiaopi Kilns
As revealed by the 13 painted and decorated ancient porcelain samples, painting and decoration of Xiaopi kiln ceramics are mainly painted on the outer wall of the ware type and mainly chrysanthemum dot patterns. The glaze color of the chrysanthemum dot pattern is drawn with blue and white glaze, which shows that Xiaopi kiln ceramics had blue and white decoration technology in the Northern Song Dynasty. In addition, according to historical data, the blue and white porcelain in Jingdezhen first began in the Yuan Dynasty, and the blue and white porcelain in Xiaopi kiln ceramics was more than 270 years earlier than that in Jingdezhen. In addition, from the pattern of the chrysanthemum dot pattern, it can be inferred that the maker draws three freehand flowers on the outer wall of the whole bowl. Each flower is separated by a dot pattern, and the glaze color is slightly dim, as shown in
Figure 6. The painting process is underglaze color painting, with simple shapes and rough and random expression methods, which reflects the characteristics of civil porcelain in ancient times.
5.3. Discussion and Analysis of Ceramic Firing Technology in Xiaopi Kilns
According to the 10 firing appliances sampled from Xiaopi kiln ceramics, the firing process of ancient porcelain in Xiaopi kilns is mainly pot firing, which is divided into three processes: pad cake upside-down firing, stack firing, and combined support ring stack firing (also known as inlay firing). The characteristics of these three firing processes are further elaborated in what follows.
5.3.1. Baked Cake in Bowl
Cushion cake is a tool for firing pottery in Xiaopi kiln ceramics. It is a kiln tool used to isolate other pots during the firing and is often used between ceramics and pots. It is made of clay with good fire resistance, in the shape of a round cake, with a diameter greater than the bottom diameter of the placed ceramic, and the thickness is usually 3–5 cm. In order to put the ceramic on it for better stability, a circular groove is specially arranged in the middle. When in use, the bottom of the green body is placed on the pad cake, which can prevent the adhesion between the ceramic and the bowl body during firing. The pad cake is rough, reusable, and earthy yellow, which is obviously different from Gongxian kiln, Dehua kiln, and Jingdezhen kiln, because the pad cake color of Gongxian kiln in the Tang Dynasty, Dehua kiln in the Song and Yuan Dynasties, and Jingdezhen kiln in the Ming and Qing Dynasties are white, as shown in
Figure 7.
5.3.2. Casserole Stacking
Potting and overlapping firing is a firing method in which several green bodies of the same specification are stacked together and then loaded into the bowl. The specific operation is as follows: The ring foot of the previous green body is placed at the inner bottom center of the next green body. In order to prevent green body adhesion, a circle of glaze will be scraped off inside and outside the bottom of the two green bodies. Among the 72 Xiaopi kiln ancient porcelain bowls sampled at this time, most of the bowls have more or less sand, stone, and clay at the bottom, which shows that the overlapping firing method was often used in the firing of bowls in the ancient kiln of Xiaopi kiln ceramics. This is because the output of potting and stacking firing is high. Nearly 10 bowls can be fired in one pot at a time, which indirectly shows the glory of Xiaopi kiln ceramics, as shown in
Figure 8.
5.3.3. Pot Loading Combined Support Ring Overburning
Support ring covering firing is a unique firing method for bowls. It makes a circular porcelain clay into a continuous section in the shape of “L”. Before loading the bowl, the mouth edge of the bowl blank is sleeved on the “L” ring, and the mouth edge is not glazed. Compared with the above bowl loading and stacking firing, its advantage is that there is no contact between the bowl and the bowl, the bottom of the bowl can be glazed, the loading and firing density can be improved, the product deformation can be reduced, and the refractory materials can be saved; its disadvantage is that there is no glaze around the mouth of the bowl, but this is also a feature of the kiln in the Northern Song Dynasty. The support ring can cover 32 bowls in one turn at a time, and the firing yield is higher than that of stack firing, as shown in
Figure 9.
6. Research Conclusions and Recommendations
To summarize, it can be seen that there is still a large gap between the Xiaopi kiln ceramic industry and Jingdezhen white porcelain and Longquan celadon. In order to realize the rapid development of Xiaopi kiln ceramics, researchers engaged in Xiaopi kiln production and research should effectively undertake the development planning of Xiaopi kiln ceramic cultural industry based on these cultural characteristics, process characteristics, and other elements. Specific recommendations are as follows:
First, researchers should identify the inherited characteristics of Xiaopi kiln ceramic culture, integrate the local cultural, educational, and economic development needs of Jinxi County, and plan the inheritance and development of Xiaopi kiln ceramic culture. The development of Xiaopi kiln ceramic culture should first receive the strong support of the local government. The development content should also be integrated into local education, culture, and tourism activities, so as to promote local economic and cultural development and promote self-development at the same time. Another recommendation is to take advantage of cultural performances and other activities to bring Xiaopi kiln culture into the lives of the people. Finally, while inheriting the characteristics of Xiaopi Kiln Ceramics, we will diversify Xiaopi kiln ceramic products and make them enter daily life.
Second, researchers should particularly consider the application of living heritage theory and strengthen the development of cultural and creative products of Xiaopi kiln. Only by finding the cultural characteristics and technology of Xiaopi kiln ceramics and clarifying its development orientation can heritage have roots. On this basis, carry out the living inheritance and application of Xiaopi kiln ceramic culture, and research and develop characteristic products of Xiaopi kiln that meet the needs of contemporary society. For example, promote the integration of Xiaopi kiln ceramics, electronic equipment, ecological development and other industries; Set up Xiaopi kiln ceramic experience production studio; Let Xiaopi kiln culture combine with aesthetic education into the classroom; Let Xiaopi kiln culture integrate into people’s life and really “live”.
Author Contributions
Conceptualization and methodology B.M.G., K.S. and T.C.; research design and data analysis, B.M.G., K.S. and T.C.; investigation, B.M.G. and T.C.; writing—original draft preparation, B.M.G., K.S. and T.C.; writing—review and editing, B.M.G., K.S. and T.C.; visualization and supervision, K.S. and T.C.; Correspondence, K.S. and T.C. All authors have read and agreed to the published version of the manuscript.
Funding
This research received no external funding.
Institutional Review Board Statement
Not applicable.
Informed Consent Statement
Not applicable.
Data Availability Statement
Not applicable.
Conflicts of Interest
The authors declare no conflict of interest.
References
- Feng, Xianming, and Zhimin An. 2001. History of Chinese Ceramics. Beijing: China Cultural Relics Publishing House, pp. 282–293. [Google Scholar]
- Jiangxi Intangible Cultural Heritage Research and Protection Center. 2021. Government Documents. Available online: http://www.jxich.cn/ (accessed on 10 October 2021).
- Jinxi County People’s Government. 2021. The 14th Five Year Development Plan of Jinxi County People’s Government; Jinxi: Jinxi County People’s Government, p. 135.
- Lan, Pu. 1815. Jingdezhen Pottery Records. Shandong of china: Shandong Pictorial Publishing House, p. 146. [Google Scholar]
- Xu, Kemao, and Shuiquan Zhao. 1992. Jinxi County annals of Jiangxi Province 1992 Edition. Beijing: Xinhua Publishing House, pp. 55–56. [Google Scholar]
- Zhang, Qingshan. 2010. Intangible cultural heritage and national cohesion. Journal of Xuzhou Institute of Technology (Social Science Edition) 1: 63–66. [Google Scholar]
| Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations. |
© 2022 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).