Optimizing the Artificial Aging Process of Lubricating Oils Contaminated by Alternative Fuel Using Design of Experiments Methodology
Abstract
1. Introduction
2. Materials and Methods
2.1. Design of Experiment—Fractional Factorial
2.2. Artificial Oil Aging Methodology
2.3. Friction and Wear Tests
2.4. Wear Analysis
2.5. Oil Analysis
2.6. Surface/Tribofilm Analysis
3. Results and Discussion
3.1. CoF Results
3.2. AWSD Results
3.3. Oil Analysis Results
3.4. Gauss-Elimination Results
3.5. Surface Analysis
4. Conclusions
- A 120 °C aging temperature and 96 h aging time;
- A 140 °C aging temperature and 120 h aging time.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
Abbreviations
AWSD | Average wear scar diameter |
CoF | Coefficient of friction |
DoE | Design of experiment |
E20 | 20% ethanol and 80% gasoline (petrol) |
FT-IR | Fourier-transform infrared spectrometer |
XPS | X-ray photoelectron spectrometer |
ZDDP | Zinc dialkyldithiophosphate antiwear additive |
References
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Average Wear Scar Diameter [μm] | Coefficient of Friction [-] | Kinematic Viscosity at 100 °C [mm/s2] | |
---|---|---|---|
PD_02_5 | 572 | 0.1496 | 8.029 |
PD_03_5 | 570.8 | 0.1465 | 8.0162 |
Variation | 0.21% | 2.16% | 0.16% |
PD_02_3 | 30:00–30:05 | 30:00–35:00 | 55:00–55:05 | 55:00–60:00 | Variation |
---|---|---|---|---|---|
Measurement 1 | 0.137 | 0.139 | 0.14 | 0.138 | 0.12% |
Measurement 2 | 0.144 | 0.144 | 0.142 | 0.144 | 0.1% |
Measurement 3 | 0.139 | 0.139 | 0.14 | 0.141 | 0.07% |
Variation | 2.42% | 1.78% | 0.76% | 2.0% | - |
Sample ID | Type of Oils | Oil Aging Temperature [°C] | Oil Aging Heating Period [h] | Total Oil Aging Time [h] | Average Wear Scar Diameter [µm] | Surface Analytical Evaluation |
---|---|---|---|---|---|---|
PD_02_3 | Artificially aged oils | 160 | 24 | 48 | 574.2 | - |
PD_02_5 | 120 | 6 | 48 | 572 | - | |
PD_03_1 | 120 | 24 | 96 | 456.9 | X | |
PD_03_3 | 160 | 6 | 96 | 479.6 | - | |
PD_04_5 | 140 | 12 | 72 | 469 | X | |
Used oil (129 h) | Used oil | ~132.8 * | - | ~103.1 * | 495.8 | X |
PD_06_1 | Artificially aged oils | 140 | 12 | 120 | 495.1 | X |
PD_06_3 | 180 | 12 | 72 | 637.5 | - | |
PD_06_5 | 140 | 12 | 24 | 478.3 | - | |
PD_07_5 | 100 | 12 | 72 | 504.2 | X |
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Pintér, D.; Nagy, A.L. Optimizing the Artificial Aging Process of Lubricating Oils Contaminated by Alternative Fuel Using Design of Experiments Methodology. Lubricants 2025, 13, 405. https://doi.org/10.3390/lubricants13090405
Pintér D, Nagy AL. Optimizing the Artificial Aging Process of Lubricating Oils Contaminated by Alternative Fuel Using Design of Experiments Methodology. Lubricants. 2025; 13(9):405. https://doi.org/10.3390/lubricants13090405
Chicago/Turabian StylePintér, Dominika, and András Lajos Nagy. 2025. "Optimizing the Artificial Aging Process of Lubricating Oils Contaminated by Alternative Fuel Using Design of Experiments Methodology" Lubricants 13, no. 9: 405. https://doi.org/10.3390/lubricants13090405
APA StylePintér, D., & Nagy, A. L. (2025). Optimizing the Artificial Aging Process of Lubricating Oils Contaminated by Alternative Fuel Using Design of Experiments Methodology. Lubricants, 13(9), 405. https://doi.org/10.3390/lubricants13090405