Artificial Neural Network-Based Structural Analysis of 3D-Printed Polyethylene Terephthalate Glycol Tensile Specimens
Abstract
:1. Introduction
2. Material and Methods
2.1. Study Workflow
- (a)
- Selected material;
- (b)
- Selected 3D printer;
- (c)
- Specimens;
- (d)
- Tensile test;
- (e)
- Artificial Neural Network (ANN) modeling.
- (a)
- The material chosen in the study was PETG: EVO (NEEMA3D™, Athens, Greece). It is a polyethylene terephthalate glycol polymer with a filament diameter of 1.75 mm. According to the manufacturer, the tensile strength is measured at 50 MPa, while its net weight is 1.27 g/cc.
- (b)
- The 3D printer used in the study was the CreatBotTM D600 Pro (Henan Creatbot Technology Limited, Zhengzhou, China). The printing area is relatively large (X = 600 mm, Y = 600 mm, and Z = 600 mm). This particular printer is of the closed type; as a result, it maintains stable conditions during printing. A significant advantage over smaller printers is that the large printing area allows for the construction of all specimens at the same time.
- (c)
- Based on three different values for each of the three printing parameters, 27 different specimens were constructed. Each specimen used a different combination of values of the variable parameters. For the increased reliability of the study, the 27 specimens with different combinations were printed twice so that the measurement results could be evaluated according to the average of each pair.
- (d)
- The printed specimens were tested in tensile stress to measure their strength. Specifically, the InstronTM 3345 universal testing machine (Instron, Norwood, MA, USA) was used in the tests. The maximum tension that the machine can exert is 5 kN, while the available space for specimens has a height of 1123 mm. According to the manufacturer, the maximum and minimum speed of the grips are 500 mm/min and 0.05 mm/min, respectively.
- (e)
- The results of the tensile tests were evaluated using an Artificial Neural Network (ANN) model. ANNs are structures used for processing parallel distribution data. The mode of operation of this specific mathematical model is based on the mode of operation of the human brain. ANN modeling accepts data, processes them, and finally outputs the results of the analysis.
- The Infill parameter expresses the filling percentage of the printed specimens. A specimen with a full filling percentage is defined with a value of 100%. The values used in the Infill parameter were 50%, 70%, and 90%.
- The Speed parameter expresses the speed at which the nozzle will move when it extrudes the material; it is measured in millimeters per second (mm/s). The values used in the Speed parameter were 5 mm/s, 20 mm/s, and 35 mm/s.
- The Type parameter expresses the type of Infill geometry. In this study, the types used were Grid, Rectilinear, and Wiggle.
2.2. ANN Modeling
3. Results and Discussion
3.1. Experimental Data
3.2. Shallow Network Development
4. Conclusions
- Both the Infill and the Type contribute the most to the response, followed by the Speed.
- Wiggle is the strongest infill pattern, yielding strength values of over 42 MPa.
- Higher Infill and lower printing speeds positively affect the response.
- The best combination was identified with 90% infill, 5 mm/s speed, and the Wiggle pattern. In this case, the strength was measured at 49.82 MPa.
- The worst combination was identified with 50% infill, 35 mm/s speed, and the Grid pattern. The strength was measured at 25.65 MPa.
- The best ANN structure was determined to be the 3-11-1 configuration.
- The developed ANN model was proven to be accurate and robust, with the correlation coefficient for the summation of the data points being equal to 0.99859 and the relative error between the experimental and the predicted values of tensile strength being below 10%.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Parameters | Value | Unit |
---|---|---|
Layer Height | 0.2 | mm |
Extrusion Temperature | 240 | °C |
Bed Temperature | 80 | °C |
Cooling | 100 | % |
Shell Thickness | 1.2 | mm |
Support Structures | N/A | - |
Parameters | Value 1 | Value 2 | Value 3 |
---|---|---|---|
Infill (%) | 50 | 70 | 90 |
Speed (mm/s) | 5 | 20 | 35 |
Type | Grid | Rectilinear | Wiggle |
Infill (%) | Speed (mm/s) | Type | σA (MPa) | σB (MPa) | σ (MPa) | |
---|---|---|---|---|---|---|
1 | 50 | 5 | Grid | 28.82 | 27.25 | 28.04 |
2 | 50 | 20 | Grid | 26.45 | 25.57 | 26.01 |
3 | 50 | 35 | Grid | 25.27 | 25.93 | 25.65 |
4 | 70 | 5 | Grid | 35.70 | 35.94 | 35.82 |
5 | 70 | 20 | Grid | 33.18 | 32.28 | 32.73 |
6 | 70 | 35 | Grid | 29.91 | 29.87 | 29.89 |
7 | 90 | 5 | Grid | 40.75 | 40.66 | 40.71 |
8 | 90 | 20 | Grid | 31.15 | 31.13 | 31.14 |
9 | 90 | 35 | Grid | 28.58 | 28.09 | 28.33 |
10 | 50 | 5 | Rectilinear | 26.21 | 28.42 | 27.32 |
11 | 50 | 20 | Rectilinear | 26.56 | 27.90 | 27.22 |
12 | 50 | 35 | Rectilinear | 27.05 | 27.81 | 27.42 |
13 | 70 | 5 | Rectilinear | 32.68 | 34.15 | 33.41 |
14 | 70 | 20 | Rectilinear | 31.12 | 32.25 | 31.68 |
15 | 70 | 35 | Rectilinear | 33.35 | 34.21 | 33.79 |
16 | 90 | 5 | Rectilinear | 42.63 | 42.11 | 42.37 |
17 | 90 | 20 | Rectilinear | 40.14 | 40.90 | 40.52 |
18 | 90 | 35 | Rectilinear | 39.67 | 40.83 | 40.25 |
19 | 50 | 5 | Wiggle | 34.08 | 34.28 | 34.18 |
20 | 50 | 20 | Wiggle | 38.77 | 35.33 | 37.06 |
21 | 50 | 35 | Wiggle | 37.96 | 35.65 | 36.80 |
22 | 70 | 5 | Wiggle | 44.81 | 41.76 | 43.28 |
23 | 70 | 20 | Wiggle | 45.78 | 42.63 | 44.19 |
24 | 70 | 35 | Wiggle | 44.49 | 42.78 | 43.62 |
25 | 90 | 5 | Wiggle | 51.56 | 48.11 | 49.82 |
26 | 90 | 20 | Wiggle | 50.83 | 47.51 | 49.16 |
27 | 90 | 35 | Wiggle | 44.65 | 46.23 | 45.43 |
ANN Structure | R-Value |
---|---|
3-6-1 | 0.95069 |
3-7-1 | 0.91986 |
3-8-1 | 0.96506 |
3-9-1 | 0.92851 |
3-10-1 | 0.73833 |
3-11-1 | 0.99859 |
3-12-1 | 0.94639 |
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Manavis, A.; Tzotzis, A.; Firtikiadis, L.; Kyratsis, P. Artificial Neural Network-Based Structural Analysis of 3D-Printed Polyethylene Terephthalate Glycol Tensile Specimens. Machines 2025, 13, 86. https://doi.org/10.3390/machines13020086
Manavis A, Tzotzis A, Firtikiadis L, Kyratsis P. Artificial Neural Network-Based Structural Analysis of 3D-Printed Polyethylene Terephthalate Glycol Tensile Specimens. Machines. 2025; 13(2):86. https://doi.org/10.3390/machines13020086
Chicago/Turabian StyleManavis, Athanasios, Anastasios Tzotzis, Lazaros Firtikiadis, and Panagiotis Kyratsis. 2025. "Artificial Neural Network-Based Structural Analysis of 3D-Printed Polyethylene Terephthalate Glycol Tensile Specimens" Machines 13, no. 2: 86. https://doi.org/10.3390/machines13020086
APA StyleManavis, A., Tzotzis, A., Firtikiadis, L., & Kyratsis, P. (2025). Artificial Neural Network-Based Structural Analysis of 3D-Printed Polyethylene Terephthalate Glycol Tensile Specimens. Machines, 13(2), 86. https://doi.org/10.3390/machines13020086