1. Introduction
The new energy vehicle sector has undergone rapid growth in recent years, accompanied by accelerated technological iteration. These trends have tightened performance requirements on vehicle powertrains [
1]. Within these systems, the traction motor, a key component, must meet higher standards for reliability, speed regulation, and overload tolerance [
2]. Its core elements, the electric drive bearings, provide rotational support and transmit loads. Accurate prediction of their remaining useful life (RUL) over the full-service cycle, together with robust assessment of degradation states, is essential for devising cost-effective maintenance strategies and minimizing maintenance costs. These capabilities directly improve powertrain stability and reliability [
3].
Electric drive bearings typically experience three phases over their service life: the stable wear phase, the degradation phase, and the failure phase [
4]. During the stable wear phase, degradation indicators—such as vibration, temperature, and envelope spectrum energy—are affected by both normal wear and background noise, resulting in low amplitude, gradual changes that make significant trends difficult to discern. Once the degradation phase begins, damage accumulation accelerates, and the indicators often exhibit approximately exponential growth. The transition from slow to rapid change occurs over a very short interval and is markedly abrupt. If a linear degradation model with a constant degradation rate is applied across the entire service cycle, extrapolating from early, subtle changes to forecast the subsequent rapid consumption of RUL will yield overly optimistic estimates of the safety boundary and RUL, thereby increasing downstream maintenance costs. A more reliable approach is to characterize the degradation pattern, identify the change points, and apply appropriate linear models—specifically, piecewise linear degradation models—before and after those points.
Accurately identifying bearing degradation features and determining the first prediction time (FPT) are critical to improving the precision of RUL estimates [
5]. Recent studies have increased detection accuracy and efficiency by proposing evaluation metrics and designing detection models. Pei et al. [
6] introduced the feature-to-noise energy ratio as a bearing performance-degradation indicator. Mi et al. [
7] proposed a degradation-thresholding method that jointly leverages root mean square and kurtosis, together with a nonparametric cumulative approach and an extended forest model. Ding et al. [
8] applied fuzzy C-means clustering to delineate degradation stages by integrating degradation indicators with operating condition information.
Although these methods support coarse localization of degradation points, opportunities remain to reduce false alarm and miss detection rates and to strengthen generalization. Moreover, degradation point identification can be improved using feature engineering-based models. Chen et al. [
9] developed a deep residual shrinkage relational network that classifies degradation stages by exploiting sample correlations. Zhu et al. [
10] employed a random-matrix model to derive feature indicators and fused them via principal component analysis to assess degradation states. These methods require less prior knowledge and often generalize well; however, their performance is sensitive to the quality of feature extraction and to sample size, indicating a need for further improvements in stability.
Currently, RUL prediction methods are commonly categorized into failure mechanism and data-driven approaches. Failure mechanism-based methods are constrained by complex and variable operating conditions and rely heavily on expert knowledge, which limits their applicability in engineering practice. Consequently, research has increasingly shifted toward data-driven methods, especially deep learning [
11].
Vibration data collected over a bearing’s full life are time-series data. Sequence models such as recurrent neural networks (RNNs) [
12], gated recurrent units (GRUs) [
13], and long short-term memory networks (LSTM) [
14] are widely used for bearing RUL prediction because they capture temporal dependencies effectively. For example, Shen et al. [
15] constructed a nonlinear degradation index from time frequency features and predicted the remaining life of rolling bearings using BiLSTM. Wang et al. [
16] combined multilevel convolutional autoencoders with LSTM and introduced a bias-correction mechanism for RUL prediction. Nevertheless, when modeling long-horizon degradation over the full life cycle with very long sequences, these models can suffer temporal feature dilution, and their inherently sequential computation limits parallelization, leading to limited real-time performance.
In response, some studies have leveraged convolutional neural networks (CNNs) for their strong feature extraction capability in RUL research. Zhu et al. [
17] proposed a deep feature learning approach for bearing RUL prediction based on time frequency representations and multiscale CNN. Cao et al. [
18] developed an end-to-end bearing RUL model using a temporal convolutional network with residual attention, integrating both time frequency and temporal information. Although such methods capture salient degradation features, they still struggle to model inter-signal dependencies and to track feature evolution across degradation stages.
In bearing RUL studies, monitoring data exhibit pronounced non-Euclidean structure and explicit temporal dependence. Graph representations can encode these dependencies via edges and have been used to mine latent degradation information for bearing RUL prediction. Kumar et al. [
19] employed graph neural networks to align graph features via maximum mean discrepancy and introduced a weighted Huber loss to improve prediction accuracy. The multilevel, multiscale relational structure of graph data provides a suitable foundation for GNN-based RUL prediction. Graph Convolutional Networks learn node attributes, edge relationships, and global graph characteristics from graph topology. Moreover, coupling GCN with recurrent architecture models captures temporal dependencies in time-series, captures complex interaction patterns, and improves RUL prediction accuracy. However, bearing degradation is multifactorial and exhibits irregular intervals and nonlinear temporal dependencies; under such conditions, standard GCN often fail to capture evolving relational dynamics [
20].
Motivated by the success of Transformers in natural language processing, self-attention mechanisms have been extended to graph data [
21]. Conventional GCN aggregate features from local neighborhoods and may overlook long-range dependencies and global information. For complex structured data, self-attention enables context-aware processing that better captures global relationships, thereby enhancing model expressiveness and performance. Wei et al. [
22] proposed an adaptive GCN with a self-attention module to capture temporal relevance without relying on recurrent units. Transformers also inspired Graph Attention Networks, which mitigate limitations of conventional graph convolutions by applying attention mechanisms to graph-structured data. This fusion of attention architectures with graph-based deep learning substantially improves sequential pattern recognition. For bearing RUL prediction, GAT focuses on salient features and critical time periods by weighting neighboring nodes according to learned similarities and aggregating their information, thereby enhancing prediction accuracy. Chen and Zeng [
23] constructed nodes with a sliding window, learned embeddings, and employed a graph attention network to capture spatiotemporal correlations. Liang et al. [
24] proposed a deep adaptive Transformer augmented with a GAT to build strongly correlated graphs and integrate node information for temporal feature extraction in RUL prediction. Nevertheless, constructing high-quality graph data that reflects the abrupt degradation of electric drive bearings across degradation states in new energy vehicles and effectively modeling temporal dependencies remain open problems.
To address these challenges in the context of new energy vehicles’ electric drive bearings, a degradation assessment and spatiotemporal feature fusion method is proposed for accurate RUL prediction. Using a test rig for ball bearings in electric vehicle drive motors, combined axial and radial loads are applied to acquire full-life vibration data. From these data, a feature-weighted fusion scheme is devised to determine the FPT, with an adaptive, temporally correlation-sensitive degradation index utilized to characterize degradation and accurately detect abrupt degradation points. Temporal dependencies in vibration signals are modeled with graph structures tailored to different lifecycle stages, with appropriate temporal observation windows constructed for each degradation phase. A graph attention network aggregates node information to extract spatial features, and an LSTM captures temporal dynamics, yielding a fused spatiotemporal representation for RUL prediction of electric drive bearings. The main contributions of this paper are as follows:
- (1)
A feature-weighted fusion method for FPT determination is proposed. Temporally correlated features are extracted from bearing vibration signals, and a comprehensive temporal correlation assessment identifies sensitive indicators. Adaptive weighting is then used to fuse degradation features, and abrupt degradation points are detected via change point analysis. On this basis, a piecewise linear degradation model is formulated.
- (2)
After identifying degradation points, a path graph representation is constructed to capture temporal dependencies across the full lifecycle of bearing vibration signals, with stage-specific construction strategies for different degradation phases. Using the resulting graph-structured data, a temporal observation window embeds temporal attributes and enables the propagation and aggregation of structural degradation features among nodes. GAT-LSTM is employed to predict the remaining useful life of electric drive bearings.
- (3)
A dedicated test rig for ball bearings in electric vehicle drive motors is used to emulate real operating conditions. Composite axial and radial loads are applied to collect comprehensive lifecycle vibration data that captures bearing degradation, and the proposed method is validated using these data.