Research on the Influence of Charging Oil Conditions on the Axial Force of Hydraulic Torque Converter
Abstract
:1. Introduction
2. Numerical Methods
2.1. CFD Model and Boundary Settings
2.2. Mesh Independence Analysis and Model Accuracy Verification
3. The Axial Force Testing System of the Hydraulic Torque Converter
3.1. The Testing Method for Axial Forces
3.2. Hydraulic Torque Converter Axial Force Test Bench
4. The Influence Mechanism of Charging Oil on Axial Force
4.1. Axial Force at Different Temperatures
4.2. Axial Force under Different Pressure of Charging Oil
4.3. Test Verification
5. Conclusions
- (1)
- A CFD numerical calculation model of the axial force of the torque converter is proposed, which consists of the flow field of the torque converter and its leakage region. The experiments demonstrate that the results from the simulations are within 5% error. The CFD model is able to accurately simulate the axial force of the torque converter under various operating conditions, which is of significant importance for the precise calculation of the axial force in hydraulic torque converters.
- (2)
- A novel experimental method for testing axial forces in the hydraulic torque converter is proposed. The axial forces on the impellers within a closed-coupled wheelset are measured accurately through the arrangement of different sensors and circlip in the hydraulic torque converter.
- (3)
- Research indicates that the axial forces on the pump and turbine are in the same direction and act on the turbine-side bearing under certain conditions, resulting in stress concentration in the bearing and reduced life. Thus, it is important to pay particular attention to the shaft bearing characteristics and its suppression on the turbine side during the design of the torque converter.
- (4)
- The axial force of the torque converter is significantly influenced by the temperature of the charging oil. The increase in temperature causes a reduction in the axial force of the pump and turbine, while it is unchanged in the stator. In addition, the variation in temperature directly affects the viscosity of oil, leading to significant changes in the axial force. Consequently, the use of a lower viscosity fluid is more effective in reducing and suppressing the axial force of the torque converter.
- (5)
- The charging pressure of the torque converter affects its axial force, especially in the pump. The results indicate that the axial forces of the pump wheel and turbine gradually decrease as the pressure increases, while the axial force of the stator keeps constant.
- (6)
- Research shows that the axial unbalanced area is an important parameter for predicting axial force variation, which determines the direction and magnitude of the axial force change of the hydraulic torque converter. A formula of axial force is proposed that enables fast prediction of turbine axial forces under various conditions.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Nomenclature
CC | =TP × D−5 × ωP−2, Capacity constant [kg/rad2/m3] |
D | Torque converter torus diameter [m] |
K | =TT/TP, Torque ratio |
NP | Rotating speed of pump [rpm] |
NS | Rotating speed of stator [rpm] |
NT | Rotating speed of turbine [rpm] |
Fi | Impeller axial force [N], i represents different impellers |
Fij | Axial force[N], where i represents different impellers and j represents different positions |
Si | Axial imbalance area [m2], i represents different impellers |
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Analysis Step | Axial Force Simulation of the Torque Converter |
---|---|
Analysis type | Steady-state |
Advection scheme | High resolution scheme |
Interface model | Frozen rotor |
Time step | Auto timescale |
Step number | 400 |
Convergence targe | RMS 1 × 10−5 |
Turbulence model | SST (Shear Stress Transfer) |
Pump status | 1800 rpm |
Speed ratio | 0 |
Stator status | Stationary |
Boundary details | No-slip and smooth wall |
Inlet conditions | Static pressure |
Outlet conditions | Mass flow rate |
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Liu, C.; Jin, C.; Guo, M.; Yan, Q.; Wei, W. Research on the Influence of Charging Oil Conditions on the Axial Force of Hydraulic Torque Converter. Machines 2023, 11, 730. https://doi.org/10.3390/machines11070730
Liu C, Jin C, Guo M, Yan Q, Wei W. Research on the Influence of Charging Oil Conditions on the Axial Force of Hydraulic Torque Converter. Machines. 2023; 11(7):730. https://doi.org/10.3390/machines11070730
Chicago/Turabian StyleLiu, Cheng, Chen Jin, Meng Guo, Qingdong Yan, and Wei Wei. 2023. "Research on the Influence of Charging Oil Conditions on the Axial Force of Hydraulic Torque Converter" Machines 11, no. 7: 730. https://doi.org/10.3390/machines11070730
APA StyleLiu, C., Jin, C., Guo, M., Yan, Q., & Wei, W. (2023). Research on the Influence of Charging Oil Conditions on the Axial Force of Hydraulic Torque Converter. Machines, 11(7), 730. https://doi.org/10.3390/machines11070730