1. Introduction
The goaf of an upper coal seam group is highly susceptible to the accumulation of substantial amounts of water, which presents a significant threat to the safe mining of the underlying coal seams [
1,
2]. According to statistics, over 70% of permeability accidents in mines are attributed to water accumulation in the goaf areas [
3,
4]. A notable example occurred on 29 November 2020, at the Yuanjiangshan Coal Mine (Yuanjiangshan Coal Industry Co., Ltd.; Hengyang, China), where a major water-inrush accident resulted in 13 fatalities. The cause was traced to the accumulation of water in the upper section of the −350 m goaf during mining of the 61 coal seam at the −500 m level [
5]. Similarly, on 10 April 2021, a major water leakage accident at the Fengyuan Coal Mine (Xinjiang Agricultural Sixth Division Coal and Electricity Co., Ltd.; Changji, China) led to 21 deaths. The incident was triggered by the excavation of the B4W01 return airway, which unintentionally connected with the old goaf water from the adjacent Baiyangshu Coal Mine [
6]. On 1 June 2024, a water-related accident occurred at the Huafeng coal mine (Shandong Energy Xinwen Mining Group Co., Ltd.; Taian, China), resulting in three deaths. The cause was the accumulation of water in the 11,105 goaf during mining operations at the 11,106 working face [
7]. These incidents highlight the critical need for research focused on the safe mining of coal seams in conditions where water accumulation in the goaf poses a risk.
Numerous studies have been conducted on the mechanism of roof water inrush, yielding significant results [
8]. However, the interlayer rock formations in coal seam groups, which are subjected to repeated mining disturbances from both the upper and lower coal seams, present a more complex situation compared to traditional single-seam mining [
9]. Research on the roof water-inrush mechanism during coal seam mining typically focuses on three key aspects, as follows. (1) The first is utilization of the “upper and lower three zones” theory to calculate the depth of the floor fracture in the upper coal seam post-mining and the height of the roof fracture in the lower coal seam post-mining and determination of whether these fractures would connect [
10,
11]. (2) Based on the “key stratum” theory, it is essential to determine the existence of a water barrier [
12,
13] or key layer [
14,
15] between the upper and lower coal seams and to establish an appropriate mechanical model to assess whether this barrier or key layer is compromised following the extraction of the lower coal seam. (3) Based on the theory of fuzzy mathematics and considering the influence of factors such as the mining height, interlayer spacing, and lithology, a predictive model for overlying water inrush is established. Various methods have been proposed, including the fuzzy comprehensive evaluation method [
16], gray theory method [
17], neural network method [
18], expert system method [
19], multi-information fitting method [
20], and the three-graph-double prediction method [
21]. The proposed water-inrush index is used to assess the likelihood of water inrush based on its numerical range, enabling the determination of whether water inrush will occur.
The research on the prevention and control technology of roof water inrush can be divided into two categories: (1) changing the mining process to reduce the disturbance to the overlying water body, such as reducing the mining height [
22], shortening the length of the working face [
23], and backfilling mining [
24]; and (2) adopting relevant technologies to reduce the impact of roof water inrush on the mining of the lower coal seam working face, such as drilling drainage [
25] and grouting sealing [
26].
Based on a comprehensive analysis of the existing literature, two main issues have been identified. (1) The relationship between the mining of the lower coal seam and water accumulation in the goaf of the upper coal seam is typically determined qualitatively, often based on whether the interlayer rock fractures are conductive. However, there is a lack of zoning, grading, and quantitative evaluation of the entire mining area, which limits a more precise understanding of the water flow dynamics across different regions. (2) The treatment of water accumulation in the goaf generally relies on drilling drainage technology. However, this method is often not supported by a pre-designed system-wide perspective that takes into account the entire mining layout. Additionally, there is a lack of active control over the water resistance performance of mining rock layers, which can lead to suboptimal drainage and risk management. This article uses Lingzhida Coal Mine as a case study to analyze the relative relationship between the floor fracture depth of the 3# seam, the roof fracture height of the 15# seam, and the thickness of the protective layer. A standard for evaluating the inrush degree of goaf water is formulated, which divides the 15# seam into four risk zones: high-risk, medium-risk, low-risk, and safe. Based on the distribution of accumulated water in the goaf, adaptive zoning for water-preserved mining is proposed, categorizing areas into pre-drained, water-preserved, and normal mining zones. Additionally, auxiliary technologies for water-preserved mining are suggested to ensure the safe mining of the 15# seam.
4. Zoning Characteristics of Water-Inrush Risk and Water-Preserved Mining
4.1. Zoning Criteria
Whether the roof fracture of the 15# seam mining would connect to the overlying 3# goaf mainly depends on the thickness of the WRB between the upper and lower coal seams after mining. A simplified model of the interlayer strata is shown in
Figure 10.
Here,
Hw represents the residual intact strata (WRB) after the upper and lower seam mining, m;
Hc represents the thickness of the interlayer strata between the upper and lower coal seams, m;
Hf represents the depth of the floor fracture after the upper seam mining, m; and
Hr represents the height of the roof fracture after the lower seam mining, m.
If the thickness of the WRB Hw ≤ 0, the fracture would penetrate the interlayer strata between the upper and lower seams; that is, the water in the of the overlying 3# seam goaf would flow into the working face in the 15# seam.
If the thickness of the WRB Hw > 0, the thickness of the protective layer Hp should also be considered. If the thickness of the WRB Hw is greater than the thickness of the protective layer Hp (Hw > Hp), the fracture will not penetrate the interlayer strata and the WRB has sufficient water-resisting capacity, which can block the water inflow of the overlying goaf. If the thickness of the WRB Hw is less than the thickness of the protective layer Hp (Hw ≤ Hp), the fracture will not penetrate the interlayer strata during the mining process, but the residual water-resisting capacity of the interlayer rock layer is insufficient, which may lead to the downward leakage of water in the goaf. Therefore, whether water inrush occurs in coal mining under water accumulation in the goaf mainly depends on the protective layer thickness Hp.
The thickness of the protective layer should be determined according to the geological and mining conditions of the mining area and the water resistance of the protective layer [
27]. The thickness of the protective layer can be selected according to the technical specifications, as illustrated in
Table 9.
In Lingzhida Coal Mine, the strata exhibit varying water resistance capabilities, so a generalized approach is not applicable. Based on the technical specifications and previous observational data, roof leakage was detected in the haulage roadway of the 15,102 working face. Therefore, it is more reasonable to consider 7A as the thickness of the protective layer.
Due to the secondary disturbance caused by the mining of the 15# coal seam, secondary fracturing is likely to occur in the previously mined 3# coal seam. Therefore, it is essential to assess the impact of goaf water on the mining of the lower coal seam based on the actual conditions and the required thickness of the protective layer. By using the actual interlayer thickness as the standard, the influence of lower coal seam mining on goaf water was divided into zones across the mining area. The zoning criteria are outlined in
Table 10.
4.2. Zoning Characteristics of Water Inrush
Based on the calculated results of the floor fracture depth of the 3# coal seam and the roof fracture height of the 15# coal seam, combined with the interlayer strata thickness data, Surfer 20.1.195 software was used to draw the contour map of the WRB thickness after the upper and lower coal seams were mined, as shown in
Figure 11.
Figure 11 indicates that the thickness of the WRB ranges from 5 to 65 m, and the adjacent color legends are separated by 5 m. The lighter the color, the thinner the WRB.
According to the distribution of the WRB thickness in
Figure 11 combined with the zoning criteria for the risk of water inrush in
Table 2, a zoning map of the risk distribution of the 15# coal seam mining can be drawn, as shown in
Figure 12.
With the mining of the 15# coal seam, the high-risk zone of water inrush was mainly distributed in the northeast of the II and V mining districts. The WRB thickness in the 3616 goaf, 3618 goaf, and the small coal mine goaf indicates that the degree and scope of rock damage caused by mining in this area were significant, and the interlayer strata were relatively thin. Following the development of mining fractures, the residual water resistance of the interlayer strata weakened, leading to a higher risk of water inrush in the lower coal seam working face.
4.3. Zoning Characteristics of Water-Preserved Mining
Section 3.2 only analyzed the distribution characteristics of the WRB under repeated mining disturbance between the 3# and 15# coal seams, focusing on mining fractures without considering the water-bearing areas.
Figure 12 illustrates the zoning characteristics of water inrush based on the residual water resistance of the WRB. However, the determination of residual water resistance under repeated mining disturbance of the WRB is only practically relevant in areas where water bodies exist above. Based on the distribution characteristics of goaf water shown in
Figure 2, this section describes the evaluation of the safe mining conditions of the 15# coal seam, as depicted in
Figure 13.
In the pre-drained zone, the interlayer strata lack sufficient thickness of protective layers due to the combined effects of mining disturbances from both the upper and lower coal seams. The WRB’s capacity is insufficient, which may lead to fracture penetration and result in water inrush at the working face of the lower coal seam. Therefore, this area must strictly adhere to the relevant coal mine water prevention regulations, and advanced water exploration and drainage must be carried out.
In the water-preserved zone, the interlayer strata still retain 0 to 0.5 times the thickness of the protective layer after removing the fractured zone. The WRB in this area offers a certain degree of water resistance, but slight leakage from overlying water bodies may occur under mining disturbance. Therefore, appropriate water-preserved mining methods, such as the staggered layout of working faces or localized treatment techniques, should be adopted based on the extent of water leakage observed during mining operations in this area.
In the normal zone, the interlayer strata retain an intact protective layer thickness after removing the fractured zone. The WRB in this area provides sufficient water resistance, effectively preventing the downward leakage of overlying water during mining. Since there are no overlying water bodies in other areas, both zones can be mined normally.
6. Discussion
6.1. Comparisons with Existing Research
The key stratum was identified by comparing the bearing load of the adjacent rock layers, which is effective for analyzing fractures in the coal seam roof. However, when dealing with the interlayer strata in multi-seam systems, the development of fractures in the floor of the upper coal seam should also be taken into account. This theory is not well suited for analyzing fracture development in the floor.
The mechanical model is often simplified into structural models, such as beams or plates, which is useful for qualitatively assessing whether the rock stratum fractures. However, the calculation of these mechanical models requires determining numerous parameters, many of which are typically assigned based on subjective judgment. The range of these parameter values directly influences the discrepancy between the calculated and measured results. In this research, an empirical formula was employed, which when combined with the measured data from a nearby mining area, offers a more practical approach.
Many of the indices in fuzzy mathematics theory lack clear meaning and do not directly correspond to actual geological and mining factors. However, the theory does account for the influence of various factors, providing valuable insight for selecting linear formula parameters and for the classification of water inrush risk zones in this research.
6.2. Innovation and Universal Value of This Study
The study derived a multi-linear regression method for calculating the roof/floor fracture height/depth, and we propose a classification criterion for the water-inrush risk considering the relationship between the thickness of the WRB and the protective layer.
The empirical formula has been widely used in numerous engineering applications. When combined with measured data from the Lingzhida and other mines with similar geological conditions, it proves to be applicable to most geological settings. Moreover, the formula involves fewer parameters and is more closely aligned with the geological and mining conditions, making it easier for field engineers to apply.
After risk zoning of the mining area, a solid foundation is established for on-site production, allowing for the application of different mining methods in various zones. This approach not only prevents water-inrush accidents that could arise from mining the lower coal seam but also minimizes resource waste by avoiding the excessive retention of waterproof coal pillars, thereby improving the resource recovery rate.
In conclusion, each method for calculating the development of roof and floor fractures has its own advantages and limitations, requiring the selection of the appropriate method based on the specific research object. This research aimed to analyze the risk of roof water inrush during the mining of the lower coal seam across the entire Lingzhida Coal Mine, with the goal of optimizing the layout of future mining areas and working faces, as well as the related mining technologies. Therefore, by utilizing the empirical formula and fitting it to the existing measured data from the mining area and similar regions, the results can offer valuable guidance for field engineering practices.