Innovative Physical and Chemical Strategies for the Modification and Development of Polymeric Microfiltration Membranes—A Review
Abstract
1. Introduction
2. Membrane Fouling Phenomenon
3. Methods for Modification of Polymeric MF Membranes
3.1. Physical Modification Methods
3.2. Chemical Modification Methods
4. Strategic Vision for Future Research
5. Conclusions
Funding
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
Abbreviations
| 2-PrOH | 2-Propanol |
| AgNO3 | Silver nitrate |
| AgNPs | Silver nanoparticles |
| AI | Artificial intelligence |
| Al2O3 | Alumina (aluminum oxide) |
| BDG | 1,4-butanediol diglycidyl ether |
| BET | Brunauer–Emmett–Teller analysis |
| BPEI | Branched polyethylenimine |
| BPPO | Brominated polyphenylene oxide |
| BSA | Bovine serum albumin |
| CNPs | Carbon nanoparticles |
| CuSO4 | Copper (II) sulfate |
| FeSO4 | Iron (II) sulfate |
| FRR | Flux recovery ratio |
| FTIR | Fourier transform infrared spectroscopy |
| g | Graft |
| GA | Glutaraldehyde |
| GD | Grafting degree |
| GO | Graphene oxide |
| HA | Humic acid |
| HPP | Hierarchical porous polymer |
| IEP | Isoelectric point |
| MAHA | 4-formylphenyl-2-methylprop-2-enoate |
| MALA | 2-(methacryloyloxy)ethyl 5-(1,2-dithiolan-3-yl)pentanoate |
| MAPEG | (ethyleneglycol)methylethermethacrylate |
| MD | Membrane distillation |
| MF | Microfiltration |
| ML | Machine learning |
| NF | Nanofiltration |
| NIPS | Non-solvent induced phase inversion |
| NTIPS | Non-solvent thermally induced phase inversion |
| NP | Nanoparticle |
| PA | Polyamide |
| PA6 | Polyamide-6 |
| PCBDA | Poly(carboxybetaine acrylate-co-dopamine methacryamide) |
| PCTE | Polycarbonate track-etched |
| PE | Polyethylene |
| PEG | Polyethylene glycol |
| PEGML | Polyethylene glycol laurate |
| PEI | Polyetherimide |
| PEO | Polyethylene oxide |
| PES | Polyethersulfone |
| P(HEMA-co-NIPAAm) | Poly(hydroxyethyl methacrylate)-co-(N-isopropylacrylamide) |
| PI | Polyimide |
| PMEA | Poly(2-methoxyethyl acrylate) |
| PP | Polypropylene |
| PS | Polysulfone |
| PSBMA | Poly (sulfobetaine methacrylate) |
| P(S-r-EGMA) | Poly(styrene-r-(ethylene glycol) methyl ether methacrylate) |
| PTFE | Polytetrafluoroethylene |
| PVDF | Polyvinylidene fluoride |
| PVP | Polyvinylpyrrolidone |
| RB | Rose Bengal |
| RO | Reverse osmosis |
| SAN | Poly(acrylonitrile-styrene) |
| SEM | Scanning electron microscopy |
| SiO2 | Silica |
| TA | Tannic acid |
| TiO2 | Titanium dioxide |
| TPs | Tea polyphenols |
| TOC | Total organic carbon |
| UF | Ultrafiltration |
| VIPS | Vapor-induced phase inversion |
| WCA | Water contact angle |
| XPS | X-ray photoelectron spectroscopy |
| ZnO | Zinc oxide |
| ZrO2 | Zirconia |
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| Membrane | Pore Size (μm) | Feed/Solution Filtered | WCA Range (°) | Flux Decline (%) | Ref. |
|---|---|---|---|---|---|
| PVDF PES | 0.22, 0.45 | Mulberry wine | PVDF: 64–82 PES: 44–53 | PVDF: 55–66 PES: 65–66 | [104] |
| PVDF PVDF-g-P(HEMA-co-NIPAAm) | 0.45 | Bacterial suspensions | – | Unmodified: 63–83 Modified: 8–70 | [105] |
| PE PE/PMEA | 0.06 | Sea water | – | Unmodified: 34 Modified: 19 | [106] |
| PES | 0.22 | HA–BSA | 28–65 | 40–85 | [107] |
| PVDF | 0.1 | Synthetic cyanide solution | – | 50–55 | [57] |
| Category | Factor | Optimal Condition |
|---|---|---|
| Feed characteristics | Particle size | Larger than membrane pore size |
| Organic content | Low concentration | |
| pH | Far from IEP | |
| Operating condition | Flux | Below critical flux |
| Transmembrane pressure | Low | |
| Filtration type | Cross-flow filtration | |
| Temperature | Moderate | |
| Membrane properties | Pore size | Not similar to foulant size |
| Surface roughness | Low (i.e., smooth surface) | |
| Hydrophilicity | High |
| Physical Method | Description | Advantages | Disadvantages |
|---|---|---|---|
| Polymer blending | Blending hydrophilic polymers (e.g., PVA, chitosan) with base polymer (e.g., PS, PVDF) |
|
|
| Nanoparticle incorporation | Incorporation of NPs (e.g., TiO2, SiO2, ZnO, GO) into the polymer matrix |
|
|
| Amphilic copolymer integration | Incorporating copolymers with hydrophilic and hydrophobic blocks |
|
|
| Surface coating | Applying a thin hydrophilic or functional layer onto the membrane surface |
|
|
| Plasma treatment | Exposing membrane surface to reactive plasma (O2, N2, air, and NPs) |
|
|
| Thermal pressing/annealing | Controlled heating post-fabrication to modify polymer chains |
|
|
| Physical parameter optimization | Adjusting preparation conditions (polymer conc., solvent, coagulation bath, temperature) |
|
|
| Modification Method | Membrane Composition | Polymer Base | Highest Pure Water Flux (L⸱m−2⸱h−1)/Permeance (L⸱m−2⸱h−1·bar−1) | WCA Range (°) | Highest Rejection Rate (%) | Ref. |
|---|---|---|---|---|---|---|
| Polymer blending | PS/PEI | PS | 342.17 ǀ – | Before modification: 86 After modification: 68–78 | Sulfate: 99.6 Chloride: 92.3 Iron: 94.6 Manganese: 97.5 TOC: 79.1 Turbidity: 98.3 | [114] |
| PVDF/PVA | PVDF | ~1600 ǀ – | Before: 87 After: 57–64 | – | [119] | |
| PS/PEO | PS | 97 ǀ – | – | Phenol: 60 | [120] | |
| Nanoparticle incorporation | SAN/AgNPs | SAN | 511 ǀ – | Before: 18 After: 15–76 | E-coli: 94.0 S-aureus: 98.0 | [113] |
| BPPO/SiO2 | BPPO | 30 × 103 ǀ – | Before: 105 After: 47–69 | – | [121] | |
| PS/PEI/TiO2 PS/PEI/Al2O3 | PS | 2800 ǀ – | Before: 94 After: 69–86 | Turbidity: 99.9 | [122] | |
| Amphilic copolymer integration | PES/P(MAPEG-co-MALA-co-MAHA) | PES | 89 ǀ – | Before: 74 After: 54–62 | BSA: 77.3 Au NPs: 66.2 | [115] |
| PVDF/P(S-r-EGMA) | PVDF | 9500 ǀ – | Before: 131 After: 94–126 | Bacteria: 97.0 | [123] | |
| Surface coating | PVDF/TP-silica | PVDF | 15,353 ǀ – | Before: 109 After: 24–52 | Emulsion: 97.0 | [116] |
| PA/TiO2-AgO | PA | ~4700 ǀ – | – | E-coli: 99.9 B-subtilis: 99.9 MB: 68-99 | [91] | |
| Plasma treatment | PES | PES | 16,000 ǀ – | Before: 60 After: 10–20 | Microbe: 92.4 | [117] |
| PA/Zn PA/ZnO PA/Zn-ZnO | PA | ~4100 ǀ – | Before: 98 After: 84–105 | E-coli: 99.9 S-aureus: 99.9 | [124] | |
| PA/AgO | PA | ~4900 ǀ – | – | E-coli: 99.9 B-subtilis: 99.9 | [125] | |
| Thermal pressing/annealing | PVDF-co-HFP | PVDF-co-HFP | 35 (for NaCl 3.5wt.%) ǀ – | Before: 153 After: 142–147 | NaCl: 99.9 | [118] |
| PS | PS | 834 ǀ – | 115–137 | – | [66] | |
| Physical parameter optimization | PA6 | PA6 | 28.6 ǀ – | – | PEG: 50 | [31] |
| PI | PI | – ǀ 2.91 (for 2-PrOH-based solution) | – | RB: 99.7 | [126] |
| Chemical Method | Description | Advantages | Disadvantages |
|---|---|---|---|
| Crosslinking | Formation of covalent bonds to enhance structural stability |
|
|
| Chemical Surface Functionalization | Introducing functional groups (–OH, –COOH, –NH2, etc.) via chemical reactions on the membrane surface |
|
|
| Chemical Grafting | Covalent attachment of polymers or molecules onto membrane surface |
|
|
| In Situ Nanoparticle Immobilization | Formation or deposition of NPs directly onto or within the membrane during chemical reaction |
|
|
| Modification Method | Membrane Composition | Polymer Base | Highest Pure Water Flux (L⸱m−2⸱h−1)/Permeance (L⸱m−2⸱h−1·bar−1) | WCA Range (°) | Highest Rejection Rate (%) | Ref. |
|---|---|---|---|---|---|---|
| Crosslinking | PCTE/BDG/BPEI | PCTE | – | 1050 | Before modification: 61 After modification: 68 | Glass sphere: 100 | [127] |
| PTFE/PEGML/PVA/CA | PTFE | 397 | – | Before: 82 After: 38 | – | [133] | |
| PP/GA/Sericin | PP | 7.97 | – | Before: 82 After: 38 | Turbidity: >90 | [128] | |
| PVDF/PVA | PVDF | – | 5500 | Before: 101 After: 45 | Oil: 98 | [134] | |
| Chemical functionalization | PA/AgNP/PCBDA | PA | – | – | Before: 70 After: 30 | Bacteria: 99.6 Coliform: 100 | [129] |
| PP/PHEMA | PP | – | 11,900 | – | – | [135] | |
| Chemical grafting | PVDF-g-PSBMA | PVDF | 105 | – | Before: 130 After: 2–69 | – | [130] |
| PES/AEMA/lesine | PES | – | 14,200 | Before: 102 After: 54 | – | [136] | |
| PES PES-g-PMAA | PES | 650 | – | Before: 69 After: 42–53 | BSA: 97 | [137] | |
| PVDF/AM-NaA | PVDF | 6579 (for oil/water) | – | Before: 120 After: 0–47 | Oil: 99 | [138] | |
| In situ nanoparticle immobilization | PVDF/TA/AgNP PVDF/TA/Fe PVDF/TA/Cu | PVDF | 4541 | – | Before: 124 After: 21–31 | Oil rejection: 98.4 | [131] |
| PVDF/PDA PVDF/PDA/TiO2 PVDF/PDA/F-TiO2 | PVDF | 36 kg⸱m−2⸱h−1 (for multicomponent feed solution) | – | Before: 127 After:167 | Salt rejection: 100 | [132] |
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Ebrahimi, M. Innovative Physical and Chemical Strategies for the Modification and Development of Polymeric Microfiltration Membranes—A Review. Polymers 2026, 18, 311. https://doi.org/10.3390/polym18030311
Ebrahimi M. Innovative Physical and Chemical Strategies for the Modification and Development of Polymeric Microfiltration Membranes—A Review. Polymers. 2026; 18(3):311. https://doi.org/10.3390/polym18030311
Chicago/Turabian StyleEbrahimi, Mohammad. 2026. "Innovative Physical and Chemical Strategies for the Modification and Development of Polymeric Microfiltration Membranes—A Review" Polymers 18, no. 3: 311. https://doi.org/10.3390/polym18030311
APA StyleEbrahimi, M. (2026). Innovative Physical and Chemical Strategies for the Modification and Development of Polymeric Microfiltration Membranes—A Review. Polymers, 18(3), 311. https://doi.org/10.3390/polym18030311
