1. Introduction
Among the environmental problems, water pollution is an urgent topic that needs to be addressed [
1]. If, on the one hand, industrial development has brought improvements in the quality of human life, on the other hand, it has caused environmental devastation, including water resources. In addition, the increasing global population implies a growing demand for a greater quantity and quality of water compared to the past. One potential solution to the clean water supply problem is the reuse of wastewater [
2]. However, this approach becomes challenging due to the presence of dangerous substances, suspended particles, or organic compounds that are difficult to treat and remove using conventional water treatment methodologies. In addition, some other effective methods have several drawbacks; for example, chlorination generates toxic by-products, while ozonation, although it was a very rapid method and also able to destroy viruses and bacteria, is not economical and very corrosive [
3]. Consequently, finding new methods to remove pollutants from water resources has become essential [
4].
In the field of wastewater treatment technologies, advanced oxidation processes (AOPs) have garnered increasing attention in recent years. The success of AOPs relies on the production of reactive free radicals (such as hydroxyl, superoxide, and hydroperoxyl radicals) active in the degradation of persistent organic pollutants (POPs), microorganisms (like bacteria), and disinfection residuals [
5,
6]. This phenomenon occurs because the radicals involved in AOPs have a high oxidation potential that allows for the efficient degradation of organic substances and the killing of bacteria.
One of the most common AOPs used for the photodegradation of organic water pollutants is heterogeneous photocatalysis [
7,
8,
9]. It is a process in which a solid semiconductor is exposed to electromagnetic radiation with energy equal to or greater than the material’s band-gap energy; the irradiation promotes an electron from the valence band to the conduction band, leaving a hole in the valence band. The generated free carriers can migrate to the photocatalyst’s surface, where they can interact with the molecules adsorbed on it. While the holes can oxidize the water molecules and produce hydroxyl radicals (
●OH), the electrons have the power to reduce the electron acceptors, like oxygen molecules, to form superoxide radicals (
●O
2−). These reactive species are able to degrade the organic contaminants and reduce bacterial growth in wastewater [
7,
8,
9].
In this field, titanium dioxide (TiO
2), also known as
titania, has emerged as a valid photocatalytic material due to its biological and chemical inertness, robust oxidation ability, and long-term durability against photo and chemical corrosion [
10,
11].
The recombination of photo-generated charges constitutes one of the main drawbacks of photocatalysis, which must be suppressed to improve the activity of the photocatalyst [
12]. Studies on photocatalysis are mostly focused on strategies to improve photocatalytic activity, such as heterojunction formation due to the presence of additional semiconductors [
13].
Layered two-dimensional (2D) transition metal dichalcogenides (TMDs), such as molybdenum disulfide (MoS
2), have received great interest in recent years in the scientific community due to some of their intrinsic properties, such as tunable band-gap by changing the number of the layers, optical features, and resistant interaction with light [
14,
15]. The quick recombination of photo-generated charges usually prevents charge transfer to the surface, so their photocatalytic activity is relatively small. However, these materials can act as co-catalysts for TiO
2 photocatalysts, improving the photocatalytic characteristics of the titania by creating a heterojunction [
16,
17,
18].
The photocatalytic activity can also be enhanced by increasing the photocatalyst’s surface-to-volume ratio [
19]. Hence, TiO
2 nanostructures have a great deal of potential as highly efficient photocatalysts [
11,
20,
21,
22,
23]. The Evonik TiO
2 P 25 nanoparticles are the most widely utilized photocatalyst at the moment [
24]. However, using this form of TiO
2 requires an additional step for the recovery of the photocatalysts after the water treatment, requiring time and effort. As a result, a potential way to use nanomaterials in real water treatment applications consists of their immobilization on an inert support, such as a polymeric matrix [
25,
26,
27].
In this paper, poly(methyl methacrylate) (PMMA) was used as an inert support to form a polymeric film nanocomposite in the presence of Evonik Aeroxide
® TiO
2 P 25 nanoparticles, like active photocatalyst, and MoS
2 nanoflakes, like co-catalyst to enhance the titania’s photocatalytic performance. The choice of PMMA as the polymeric matrix lies in its properties, such as its transparency to visible light, mechanical rigidity, and UV stability [
28]. It is also a cost-effective polymer, making it suitable for water applications [
28]. The polymeric nanocomposites were produced by applying the simple and inexpensive solution casting process. By this technique, we obtained films with TiO
2 and MoS
2 nanoparticles trapped in their surface, which solves the problem of powder dispersion in the environment when they are utilized as free powders for wastewater treatment.
To our knowledge, few studies on polymeric composites made of TiO
2 and MoS
2 have been reported in the literature, and only one work is about the use of combined TiO
2, MoS
2, and PMMA for photocatalytic application [
29,
30,
31]. However, in our case, the studied nanocomposites are obtained using the simple method of solution casting, which is more appropriate for large-scale applications. In addition, in our samples, the nanomaterials are anchored to a polymeric inert support; as a consequence, no additional step of recovery is required after the water treatment, unlike the samples described by Li et al.
3. Results and Discussion
Figure 2 reports the TEM characterization of the TiO
2—10% MoS
2—PMMA sample. The morphology of the nanomaterials embedded inside the PMMA matrix was studied by S-TEM imaging using a high-angle annular dark-field (HAADF) detector. The result of this analysis is reported in
Figure 2a. The HAADF signal intensity is roughly proportional to the square of the atomic number of the species. Hence, MoS
2 nanoflakes appear brighter than TiO
2 nanoparticles in
Figure 2a. The MoS
2 nanoflakes have a characteristic size of hundreds of nanometers. The observed structure results from the aggregation and folding of several 2D MoS
2. The TiO
2 nanoparticles are much smaller, having a size of the order of a few tens of nanometers. The estimated sizes correspond to the dimensions declared by the manufacturers (the reader can refer to the
Section 2). The TiO
2 nanoparticles decorating the MoS
2 flakes are close enough to interact with them.
The chemistry of the nanomaterials inside the composite was analyzed by EELS in S-TEM SI mode. An EELS spectrum in the 100–600 eV energy range was collected for every electron probe position inside the green-shaded area depicted in
Figure 2a. From the resulting dataset, it was possible to obtain the spatial distributions of Ti, Mo, O, and S (
Figure 2b), fitting respectively the Ti L-edge at 456 eV, Mo M-edge at 227 eV, O K-edge at 532 eV, and S L-edge at 165 eV, after background modeling. The obtained elemental distribution makes evident the overlap of Ti/O and Mo/S signals, confirming, respectively, the chemical nature of TiO
2 nanoparticles and MoS
2 nanoflakes.
The electron diffraction analysis was used to investigate the crystal structure of the nanomaterials present in the composite. The diffraction patterns reported in
Figure 2c showed several spots, both from TiO
2 and MoS
2 [
36,
37]. The larger white-shaded circle encloses the diffraction spots from (101) planes characteristic of the anatase phase of TiO
2 (a-TiO
2). A few diffraction spots relative to the (110) planes of the rutile phase of TiO
2 (r-TiO
2) were also observed, confirming the mixed-phase nature of the TiO
2 nanoparticles. The diffraction analysis also showed evenly spaced diffraction spots from (00n) planes of MoS
2 (with n = 2, 4, 6), characteristic of the stacking direction of the hexagonal MoS
2 phase.
Figure 3 reports the diffractograms of the two composites, TiO
2—PMMA and TiO
2—10% MoS
2—PMMA, respectively. In the TiO
2–PMMA sample (represented with the red curve), most of the TiO
2 peaks are ascribed to the anatase phase, with minor contributions from rutile. The measured lattice parameters are a = 0.378 nm, b = 0.378 nm, and c = 0.951 nm for TiO
2 anatase; a = 0.457 nm, b = 0.457 nm, and c = 0.300 nm for TiO
2 rutile. In the other sample (blue pattern in
Figure 3), a blending of the two inorganic materials is visible since, together with the TiO
2 peaks, the contribution related MoS
2 is also present with lattice parameters a = 0.315 nm, b = 0.315 nm, and c = 1.232 nm. The TiO
2 lattice parameters are unchanged with respect to the reference case (i.e., TiO
2—PMMA sample). The grain size calculated from the full width at half maximum of the main diffraction peaks in TiO
2 (2θ = 37.84°) and MoS
2 (2θ = 39.62°) are 38 nm and 34 nm, respectively. In
Table 1, the peak position, the interplanar distances, and the associated phases are listed.
The samples were characterized by XPS to investigate their chemical composition, and the XPS spectra are shown in
Figure 4. The Ti2p spectra for TiO
2—PMMA, TiO
2—10% MoS
2—PMMA, and TiO
2—30% MoS
2—PMMA are reported in
Figure 4a; the O1s spectra for PMMA, TiO
2—PMMA, TiO
2—10% MoS
2—PMMA, and TiO
2—30% MoS
2—PMMA are reported in
Figure 4b; the Mo3d and S2p spectra for TiO
2—10% MoS
2—PMMA, and TiO
2—30% MoS
2—PMMA are depicted in
Figure 4c and
Figure 4d, respectively.
The C1s spectra were also acquired and reported in the
Supporting Information (Figure S1). They are mainly related to the PMMA material, with a contribution at 284 eV associated with the C-C bonds and other contributions due to C-O or C=O bonds at 285.5 and 288 eV, respectively. In the case of TiO
2—PMMA, an additional peak was observed at 289 eV, probably associated with carbonate groups in TiO
2 [
38,
39]. In the TiO
2—PMMA composites containing MoS
2, the C1s peaks are more similar to the case of the PMMA sample since, in general, the contributions related to TiO
2 are less evident.
The Ti 2p peaks did not show any significant changes for the three samples with or without the MoS2, as expected. The binding energies related to 2p3/2 and 2p1/2 peaks are 457.4 eV and 463.1 eV for all the samples and are consistent with the standard binding energy found for TiO2. The peaks were fitted for TiO2—PMMA with four peaks: Ti 4+ 2p1/2 at 463.1 eV, Ti 4+ 2p3/2 at 457.4 eV, Ti 3+ 2p1/2 at 464.1 eV, and Ti 3+ 2p3/2 at 458.8 eV.
Regarding the O1s peaks, in the case of PMMA, two different contributions have to be taken into account due to the presence of O atoms bound to C atoms within the polymeric structure, with single or double bonds, which correspond, respectively, to binding energies of 531.4 eV and 533 eV. For the PMMA–TiO2 sample, the O1s feature also contains other contributions related to the Ti-O bonds, in particular to lattice O, which is found at lower binding energy (528.7 eV), and an additional peak that can be addressed to O vacancy or OH in the TiO2 structure.
The Ti2p peaks and the O1s feature at 527 eV, due to the TiO2 structure, are more evident in the PMMA–TiO2 sample with respect to the samples also containing MoS2. Indeed, we expect that the presence of MoS2 could hide the TiO2 in the composite, determining a lower intensity of the TiO2 peaks.
The Mo3d and the S2p spectra reported in
Figure 4c,d refer to samples TiO
2—10% MoS
2—PMMA and TiO
2—30% MoS
2—PMMA, respectively, and show two peaks at 227.5 eV and 230.6 eV for Mo3d
5/2 and Mo3d
3/2, respectively, and a large peak for S2p centered at 160 eV, given by the convolution of S2p
3/2 and S2p
1/2. The MoS
2 powder used for the preparation of the nanocomposite materials was also analyzed as a reference, and the spectra are reported in the
Supporting Information (Figure S1).
Figure 5 depicts UV-Vis DRS spectra of pristine MoS
2, TiO
2—PMMA, and TiO
2—30% MoS
2—PMMA. We reported the apparent absorbance, i.e., (100-Reflectance)%, for convenience.
The MoS
2 UV-Vis spectrum shown in
Figure 5a exhibited absorption peaks in accordance with the literature [
40]. The crystal structure of bulk MoS
2 consists of a vertical arrangement of MoS
2 layers connected by weak van der Waals forces [
15]. The bulk MoS
2 material is reported to have an indirect band-gap of 1.3 eV [
40]. With decreasing the layer thickness, progressive confinement induces a shift of the energy gap from the bulk value of 1.3 eV to over 1.9 eV, together with a change from indirect to direct band-gap in the monolayer limit [
40]. Consequently, the various absorption peaks observed in the UV-Vis spectrum (
Figure 5a) can be correlated to MoS
2 nanoflakes with different thicknesses.
The UV-Vis spectrum of the TiO
2—PMMA sample (
Figure 5b) displayed an absorption at wavelengths lower than 400 nm that is consistent with the reported bad-gap energy of the TiO
2 P 25 (that has a mixed anatase and rutile phase) [
41].
In
Figure 5c, the UV-Vis spectrum of the TiO
2—30% MoS
2—PMMA nanocomposite is reported. The spectrum reasonably shows both the features of TiO
2 and MoS
2. Indeed, at ~400 nm, the reader can see the absorption related to the TiO
2, while the rest of the spectrum (at higher wavelengths) can be correlated to the absorption by the MoS
2 nanomaterials.
The analyses of these spectra were performed using the Kubelka–Munk and Tauc-plot procedure [
33] and are reported in the insets. The inset of
Figure 5a shows two band-gaps related to the MoS
2: (1.3 ± 0.1) eV and (2.4 ± 0.2) eV, in accordance with the reported modulation of the band-gap energy with the layer thickness, as discussed above [
40]. The Tauc-plot reported in the inset of
Figure 5b revealed the presence of the band-gap of the titania at (3.0 ± 0.3) eV, in perfect agreement with the existing literature [
41]. The inset of
Figure 5c indicates the presence of multiple optical band-gaps related to MoS
2 and TiO
2 contributions. The UV-Vis spectra of TiO
2—10% MoS
2—PMMA and TiO
2—20% MoS
2—PMMA, together with the Tauc-plots, are reported in the
Supplementary Information as Figure S2. No significant differences were observed.
The thermogravimetry (TGA) and derivative thermogravimetry (DTG) results are shown in
Figure 6a and
Figure 6b, respectively. The onset temperature (T
onset) and peak temperature (T
peak) of the degradation stages were extrapolated from the DTG curves, while the weight loss and residue at 600 °C were determined from TGA curves.
Table 2 shows the extrapolated thermogravimetric data. According to the literature, the PMMA exhibits the typical three-step decomposition. The first mass loss begins at 144 °C and is associated with the cleavage of head-to-head H–H bonds, characterized by a lower bond energy compared to the C–C backbone bond due to steric hindrance and the inductive effect of ester groups. The second mass loss step (T
peak = 259 °C) is related to the scission of unsaturated ends triggered by homolytic cleavage of the vinyl group. The final degradation phase partially overlaps with the previous degradation step and is attributed to random chain scissions [
42]. The addition of titanium dioxide and molybdenum disulfide did not induce any significant change in the thermal stability of the PMMA during the first-step decomposition. However, in the second degradation phase, MoS
2 accelerates the thermal degradation of the matrix by approximately 20 °C in the system with the highest filler content (30%).
Considering the potential application of the produced materials in wastewater remediation, the wettability of the surfaces plays an important role. The mean values of the contact angles for each investigated sample are reported in
Table 3. The contact angles remained constant within the experimental errors for all the investigated surfaces. The contact angles of about 80° additionally indicated good hydrophilicity of the investigated surfaces [
43], which are hence promising for water treatment through photocatalysis.
The photocatalytic aptitude of the composites was first tested by the degradation of MO dye. Methyl orange is a synthetic anionic azo dye, frequently used as a colorant in textile and leather industries. It is also widely used in research laboratories as a pH indicator because of its clear color variance at different pH values. MO is a carcinogenic dye, so it must be treated before discharging into the environment [
44]. All the produced composites were tested, and the results are reported in
Figure 7.
C is the concentration of MO at the irradiation time
t, while C
0 is the starting concentration of MO (as detailed in the
Section 2). The preliminary test led in the dark (grey area in
Figure 7) allowed an estimation of the adsorption of MO on the surfaces of the samples and on the walls of the cylindrical vessels. The adsorption result was negligible. Under UV light irradiation, the mere MO solution and the MO solution in the presence of only PMMA did not show any variation, as expected. On the other hand, the TiO
2 P 25 induced a significant degradation of the dye (~55% of the dye is degraded after 240 min of irradiation under UV light). The degradation efficiency is further increased thanks to the presence of MoS
2 nanoflakes. We observed that the best photocatalyst result was in the TiO
2—10% MoS
2—PMMA composite, which is the material with the smallest amount of MoS
2 (~70% of the dye is degraded after 4 h of UV light irradiation).
In order to quantify the photo-degradation process, the reaction rates (
k) were estimated by applying the Langmuir–Hinshelwood model, as detailed in the
Section 2 [
7].
Table 4 reports the photo-degradation reaction rates for all the investigated samples. In detail, the reaction rate increased from (1.51 ± 0.08) × 10
−3 min
−1 of the TiO
2—PMMA composite to (2.20 ± 0.11) × 10
−3 min
−1 of the TiO
2—10% MoS
2—PMMA composite with a remarkable increase of about 50% thanks to the presence of MoS
2 co-catalyst.
The photonic efficiency (
ξ) was calculated (the reader can refer to the
Section 2 for the details) for all the investigated samples and is reported in
Table 5. The photonic efficiency values in the case of MO (
ξMO) indicated again the TiO
2—10% MoS
2—PMMA as the best performing material, in agreement with the results reported in
Figure 5.
The potential leak of the nanomaterials from the polymeric support was investigated by removing the samples from the MO solutions after 240 min under UV lamp. The mere solutions were then irradiated with the UV light for 1 h and no reduction of MO concentration was observed. This experiment demonstrated that not enough nanomaterials were released in the MO solution giving a detectable photo-degradation.
The produced materials were also tested for the degradation of diclofenac. Diclofenac is an emerging contaminant commonly used as an analgesic for humans, livestock, and domestic animals in the treatment of inflammation and pain in pathologies [
45]. The global consumption of diclofenac was estimated at around 940 tons per year, with an average of 65% of this pharmaceutical being released through the urine in the environment [
46]. Diclofenac can be toxic for several organisms according to its concentration [
47]. It is consequently important to find effective methodologies for the degradation of this drug.
Figure 8 reports the photo-degradation of diclofenac by the investigated composites. As expected, no variations in the drug concentration were observed under UV irradiation for the mere diclofenac solution and for the diclofenac solution in the presence of only PMMA. The test evidenced the role of MoS
2 as a co-catalyst of TiO
2; indeed, the samples enriched with the MoS
2 nanoflakes clearly showed an enhanced photocatalytic aptitude with respect to the TiO
2—PMMA sample. More specifically, the best sample resulted in the TiO
2—10% MoS
2—PMMA one (~50% of the drug is degraded after 4 h of UV light irradiation), as in the case of MO degradation (see
Figure 7).
The photo-degradation reaction rates (
k) were estimated for all the studied samples and reported in
Table 6. The reaction rate raised from (0.64 ± 0.03) × 10
−3 min
−1 of the TiO
2—PMMA composite to (1.15 ± 0.60) × 10
−3 min
−1 of the TiO
2—10% MoS
2—PMMA composite with an increase of about 80% thanks to the presence of MoS
2 co-catalyst.
The photonic efficiency for diclofenac (
ξdiclofenac) was also calculated via Equation (2).
Table 7 reports the photon efficiencies of the composites at various wt.% of MoS
2. Also, for this pollutant, the TiO
2—10% MoS
2—PMMA composite showed the highest efficiency compared to all the other samples.
It is worth noting, by comparing the data of
Table 4 and
Table 6 and
Table 5 and
Table 7, that the photo-degradation is, in general, lower in the case of diclofenac than MO, surely due to the recalcitrant nature of diclofenac [
48].
In order to investigate the possible effects of the photocatalytic process on the crystallinity of the inorganic components, the TiO
2—10% MoS
2—PMMA samples after the photocatalytic degradation tests with MO and diclofenac were analyzed by XRD. The results obtained, shown in
Figure 9, revealed that no variation was registered; the peaks are indeed comparable to the peaks observed before the photocatalysis (see
Figure 3).
The photocatalytic performance of MoS2 was also tested under visible light; no activity was revealed surely due to the small band-gap of the material that causes a rapid recombination of the photo-generated electrons and holes.
Combining all the obtained results, we can deduce the crucial effect of MoS
2 nanoflakes in improving the photocatalytic efficiency of TiO
2. Indeed, excluding any different role of the various samples’ surfaces (as demonstrated by the contact angle measurements, see
Table 3), the observed photocatalytic activity is surely driven by the presence of MoS
2.
Figure 10 reports a tentative description of the acting mechanism. The MoS
2 can control the electron–hole pair recombination by charge carrier trapping. As reported in the literature [
49], the conduction band (CB) and valence band (VB) positions of MoS
2 are quite higher than those of TiO
2; as a consequence, under UV irradiation, the photo-excited electrons are transferred from the CB of the MoS
2 to the CB of the TiO
2, while the photo-generated holes are transferred from the VB of the TiO
2 to the VB of the MoS
2 (see
Figure 10). In this way, the recombination of the charge carriers is drastically reduced, obtaining higher photocatalytic performances [
50]. Thus, the electrons and holes able to reach the surfaces of the two materials (i.e., TiO
2 and MoS
2) initiate a series of redox reactions with oxygen and water molecules adsorbed on the surface, forming reactive radicals (mainly •OH and •O
2−) that react with the organic pollutants, in our tests MO and diclofenac, starting their degradation. The decrease in photocatalytic efficiency with the MoS
2 powders amount could be understood considering the excessive coverage of the TiO
2 P 25 surface by the MoS
2 nanoflakes, which invalidates the photocatalysis process. Indeed, the photocatalytic efficiency of the whole system is driven by a compromise between the MoS
2 action in separating the charge carriers and the coverage of the TiO
2 surface resulting from the presence of MoS
2 nanoflakes that negatively affect the photocatalytic performance of the composites [
21,
51].