Classification of the Crosslink Density Level of Para Rubber Thick Film of Medical Glove by Using Near-Infrared Spectral Data
Abstract
:1. Introduction
2. Materials and Methods
2.1. Sample Preparation
2.2. NIR Spectroscopy
2.3. Toluene Swelling
2.4. Near Infrared Spectroscopy Classification Modelling
2.4.1. Spectral Pretreatment
2.4.2. Classification Analysis
2.5. Classification Model Performance Determination
2.6. Validation by Unknown Real Sample Set form Factories
3. Results
3.1. NIR Spectra of Medical Glove Samples Measured by MicroNIR Spectrometer
3.2. Statistics of Toluene Swell Index of Thick Film Samples for Modelling
3.3. Performance of Classification Models
3.3.1. Full Spectra
3.3.2. Selective Spectra by k-Best and GA Method
3.3.3. Dimensional Reduction by PCA
3.3.4. Validation Result by Unknown Real Sample Set from Factories
4. Discussion
4.1. NIR Spectra of Medical Glove Samples Measured by MicroNIR Spectrometer
4.2. Statistics of Toluene Swell Index of Thick Film Samples for Modelling
4.3. Performance of Classification Models
4.3.1. Full Spectra
4.3.2. Selective Wavelengths by k-Best and GA Method
4.3.3. Dimensional Reduction by PCA
4.4. Effect of Sample Number
4.5. Effect of SMOTE
4.6. The Merit of This Study
5. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Algorithm | Hyperparameter | Range of Tuning |
---|---|---|
ANN | Hidden layer size (HLZ) | (3), (4), (5), (10), (11), (12), (16), (19), (20), (100), (3, 2), (5, 4), (100, 100), (4, 3, 2), (100, 100, 100) |
Activation function (AF) | identity, logistic, tanh, relu | |
SVM | Pinalty factor (C) | 1–50 |
Degree (D) | 2, 3, 4 | |
Gamma (G) | scale, auto | |
kNN | n-neighbor (n) | 1–20 |
LDA | n-component | 1–20 |
Parameter | Meaning | Formula |
---|---|---|
Accuracy | the proportion of correct predictions | |
Precision | Correctly predicting positive outcomes when the model predicts them as positive. | |
Recall | the model’s capability of predicting positive cases | |
F1-score | the harmonic means between precision and sensitivity |
TSI Range (%) | Calibration Set | Prediction Set | |||||||
---|---|---|---|---|---|---|---|---|---|
Number of Samples before SMOTE | Number of Samples after SMOTE | True TSI Range (%) | Mean (%) | SD (%) | Number of Samples | True TSI Range (%) | Mean (%) | SD (%) | |
less than 80 | 42 | 42 | 71.00–79.17 | 75.42 | 2.22 | 17 | 72.92–79.17 | 75.90 | 2.01 |
80–88 | 29 | 42 | 80.00–88.00 | 83.39 | 2.67 | 12 | 81.25–88.00 | 84.42 | 2.49 |
more than 88 | 22 | 42 | 89.58–108.00 | 92.46 | 3.92 | 8 | 90.63–98.96 | 93.20 | 3.03 |
Algorithm (WL) | Pre-Treatment | Hyper-Parameter | Calibration Set | Prediction Set | ||||||
---|---|---|---|---|---|---|---|---|---|---|
Weighted Average | A | Weighted Average | A | |||||||
P | R | F1 | P | R | F1 | |||||
ANN (125) | Savitzky–Golay smoothing + RNV | HLZ = (100, 100, 100) AF = Identity | 0.70 | 0.70 | 0.69 | 0.70 | 0.84 | 0.84 | 0.83 | 0.84 |
SVM (125) | Savitzky–Golay smoothing + RNV | C = 1 D = 2 G = scale | 0.75 | 0.74 | 0.74 | 0.74 | 0.70 | 0.70 | 0.70 | 0.70 |
kNN (125) | Savitzky–Golay smoothing + log transform | n = 6 | 0.77 | 0.77 | 0.76 | 0.77 | 0.69 | 0.70 | 0.69 | 0.70 |
LDA (125) | Second derivative | n = 1 | 0.99 | 0.99 | 0.99 | 0.99 | 0.49 | 0.46 | 0.44 | 0.46 |
Algorithm (WL) | Pre-Treatment | Hyper-Parameter | Calibration Set | Prediction Set | ||||||
---|---|---|---|---|---|---|---|---|---|---|
Weighted Average | A | Weighted Average | A | |||||||
P | R | F1 | P | R | F1 | |||||
ANN (125) | Min-max normalization | HLZ = (100) AF = logistic | 0.78 | 0.78 | 0.78 | 0.78 | 0.74 | 0.73 | 0.73 | 0.73 |
SVM (125) | Savitzky–Golay smoothing + L2 norm scaling | C = 3 D = 2 G = Scale | 0.78 | 0.78 | 0.78 | 0.78 | 0.74 | 0.73 | 0.73 | 0.73 |
kNN (125) | Savitzky–Golay smoothing + L2 norm scaling | n = 13 | 0.76 | 0.75 | 0.75 | 0.75 | 0.73 | 0.73 | 0.73 | 0.73 |
LDA (125) | Savitzky–Golay smoothing + L2 norm scaling | n = 1 | 0.99 | 0.99 | 0.99 | 0.99 | 0.45 | 0.43 | 0.43 | 0.43 |
Selection Method | Algorithm (WL) | Pre-Treatment | Hyper-Parameter | Calibration Set | Prediction Set | ||||||
---|---|---|---|---|---|---|---|---|---|---|---|
Weighted Average | A | Weighted Average | A | ||||||||
P | R | F1 | P | R | F1 | ||||||
k-Best | ANN (41) | Savitzky–Golay smoothing + RNV | HLZ = (100) AF = relu k-best = f_classif | 0.74 | 0.74 | 0.74 | 0.74 | 0.67 | 0.68 | 0.66 | 0.68 |
SVM (14) | Savitzky–Golay smoothing + RNV | C = 27 D = 2 G = scale k-best = mutual_info_classif | 0.79 | 0.78 | 0.78 | 0.78 | 0.64 | 0.65 | 0.63 | 0.65 | |
kNN (19) | Savitzky–Golay smoothing + log transform | n = 4 k-best = mutual_info_classif | 0.75 | 0.75 | 0.74 | 0.75 | 0.67 | 0.68 | 0.65 | 0.68 | |
LDA (15) | Second derivative | n = 1 k-best = f_classif | 0.72 | 0.72 | 0.72 | 0.72 | 0.76 | 0.76 | 0.76 | 0.76 | |
GA | ANN (60) | Savitzky–Golay smoothing + RNV | HLZ = (10) AF = relu | 0.71 | 0.71 | 0.70 | 0.71 | 0.66 | 0.65 | 0.63 | 0.65 |
SVM (55) | Savitzky–Golay smoothing + RNV | C = 1 D = 2 G = scale | 0.75 | 0.74 | 0.74 | 0.74 | 0.70 | 0.70 | 0.70 | 0.70 | |
kNN (62) | Savitzky–Golay smoothing + log transform | n = 6 | 0.76 | 0.76 | 0.75 | 0.76 | 0.69 | 0.70 | 0.69 | 0.70 | |
LDA (60) | Second derivative | n = 1 | 0.91 | 0.91 | 0.91 | 0.91 | 0.64 | 0.65 | 0.64 | 0.65 |
Selection Method | Algorithm (WL) | Pre-Treatment | Hyper-Parameter | Calibration Set | Prediction Set | ||||||
---|---|---|---|---|---|---|---|---|---|---|---|
Weighted Average | A | Weighted Average | A | ||||||||
P | R | F1 | P | R | F1 | ||||||
k-best | ANN (22) | Min-max scaling | HLZ = (100, 100) AF = relu k-best = chi2 | 0.75 | 0.75 | 0.74 | 0.75 | 0.70 | 0.70 | 0.70 | 0.70 |
SVM (43) | Savitzky–Golay smoothing + L2 norm scaling | C = 1, D = 2 G = Scale k-best = mutual_info_classif | 0.80 | 0.79 | 0.79 | 0.79 | 0.68 | 0.65 | 0.66 | 0.65 | |
kNN (1) | Savitzky–Golay smoothing + L2 norm scaling | n = 7 k-best = chi2 | 0.80 | 0.79 | 0.79 | 0.80 | 0.68 | 0.65 | 0.66 | 0.68 | |
LDA (2) | Savitzky–Golay smoothing + L2 norm scaling | n = 1 k-best = mutual_info_classif | 0.75 | 0.75 | 0.75 | 0.75 | 0.70 | 0.70 | 0.70 | 0.70 | |
GA | ANN (61) | Min-max scaling | HLZ = (100, 100) AF = relu | 0.80 | 0.80 | 0.80 | 0.80 | 0.74 | 0.73 | 0.73 | 0.73 |
SVM (69) | Savitzky–Golay smoothing + L2 norm scaling | C = 2, D = 2 G = Scale | 0.78 | 0.78 | 0.78 | 0.78 | 0.73 | 0.70 | 0.71 | 0.70 | |
kNN (63) | Savitzky–Golay smoothing + L2 norm scaling | n = 19 | 0.75 | 0.75 | 0.75 | 0.75 | 0.72 | 0.73 | 0.72 | 0.73 | |
LDA (74) | Savitzky–Golay smoothing + L2 norm scaling | n = 1 | 0.99 | 0.99 | 0.99 | 0.99 | 0.57 | 0.57 | 0.57 | 0.57 |
Algorithm | Pretreatment | Hyper- Parameter | Calibration Set | Prediction Set | ||||||
---|---|---|---|---|---|---|---|---|---|---|
Weighted Average | A | Weighted Average | A | |||||||
P | R | F1 | P | R | F1 | |||||
10PC-ANN | Savitzky–Golay smoothing + Mean scaling | HLZ = (100) AF = relu | 0.74 | 0.74 | 0.74 | 0.74 | 0.75 | 0.76 | 0.75 | 0.76 |
10PC-SVM | Savitzky–Golay smoothing | C = 1 D = 2 G = scale | 0.75 | 0.74 | 0.74 | 0.74 | 0.70 | 0.70 | 0.70 | 0.70 |
10PC-kNN | Savitzky–Golay smoothing + Log transform | n = 6 | 0.77 | 0.77 | 0.76 | 0.77 | 0.69 | 0.70 | 0.69 | 0.70 |
10PC-LDA | Savitzky–Golay smoothing + Detrending | n = 1 | 0.76 | 0.76 | 0.76 | 0.76 | 0.75 | 0.76 | 0.75 | 0.75 |
Algorithm | Pretreatment | Hyper- Parameter | Calibration Set | Prediction Set | ||||||
---|---|---|---|---|---|---|---|---|---|---|
Weighted Average | A | Weighted Average | A | |||||||
P | R | F1 | P | R | F1 | |||||
10PC-ANN | Savitzky–Golay smoothing + RNV | HLZ = (100, 100, 100) AF = relu | 0.94 | 0.94 | 0.94 | 0.94 | 0.61 | 0.62 | 0.61 | 0.62 |
10PC-SVM | Second derivative | C = 25 D = 2 G = Scale | 0.98 | 0.98 | 0.98 | 0.98 | 0.70 | 0.68 | 0.68 | 0.68 |
10PC-kNN | Savitzky–Golay smoothing + Log transform | n = 3 | 0.83 | 0.83 | 0.83 | 0.83 | 0.66 | 0.68 | 0.65 | 0.68 |
10PC-LDA | Savitzky–Golay smoothing + Robust normal variate | n = 1 | 0.76 | 0.76 | 0.76 | 0.76 | 0.75 | 0.76 | 0.75 | 0.76 |
Factory | Production Date | Expired Date | Initial Diameter (mm) | % TSI |
---|---|---|---|---|
sl1 | August 2022 | August 2025 | 40 | 60 |
sl2 | August 2022 | August 2025 | 40 | 60 |
sl3 | August 2022 | August 2025 | 40 | 60 |
sl4 | August 2022 | August 2025 | 40 | 60 |
PO1 | May 2023 | May 2026 | 40 | 60 |
PO2 | May 2023 | May 2026 | 40 | 60 |
PO3 | May 2023 | May 2026 | 40 | 60 |
PO4 | May 2023 | May 2026 | 40 | 60 |
PX 1 | October 2023 | October 2026 | 40 | 60 |
PX 2 | October 2023 | October 2026 | 40 | 60 |
PX 3 | October 2023 | October 2026 | 40 | 60 |
PX 4 | October 2023 | October 2026 | 40 | 60 |
St1 | September 2023 | September 2026 | 43 | 72 |
St2 | September 2023 | September 2026 | 40 | 60 |
St3 | September 2023 | September 2026 | 40 | 60 |
St4 | September 2023 | September 2026 | 40 | 60 |
Full Spectrum | Best Preprocessing + Algorithm | Scanning Method | Group | ||
---|---|---|---|---|---|
G1 (TSI < 80) | G2 (80 < TSI < 88) | G3 (TSI > 88) | |||
Before SMOTE | (Savitzky–Golay smoothing + RNV) + SVM | One-layer scan | 288 | 12 | 20 |
Two-layer scan | 276 | 21 | 23 | ||
After SMOTE | (Savitzky–Golay smoothing + L2 norm scaling) + kNN | One-layer scan | 320 | 0 | 0 |
Two-layer scan | 320 | 0 | 0 | ||
Selection Wavelength | Best Preprocessing + Algorithm | Scanning Method | Group | ||
G1 (TSI < 80) | G2 (80 < TSI < 88) | G3 (TSI > 88) | |||
Before SMOTE | (Second derivative) + k-best + LDA | One-layer scan | 55 | 1 | 264 |
Two-layer scan | 263 | 45 | 12 | ||
After SMOTE | (Savitzky–Golay smoothing + L2 norm scaling) + GA + kNN | One-layer scan | 320 | 0 | 0 |
Two-layer scan | 320 | 0 | 0 | ||
Reduction Features | Best Preprocessing + Algorithm | Scanning Method | Group | ||
G1 (TSI < 80) | G2 (80 < TSI < 88) | G3 (TSI > 88) | |||
Before SMOTE | (Savitzky–Golay smoothing + Detrending) + 10-PC + LDA | One-layer scan | 128 | 104 | 88 |
Two-layer scan | 137 | 104 | 79 | ||
After SMOTE | (Savitzky–Golay smoothing + RNV) + 10-PC + LDA | One-layer scan | 141 | 69 | 110 |
Two-layer scan | 127 | 92 | 101 |
Algorithm | Selection Method | Calibration | Validation | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Before SMOTE | After SMOTE | Before SMOTE | After SMOTE | ||||||||||
<80% | 80–88% | >80% | <80% | 80–88% | >80% | <80% | 80–88% | >80% | <80% | 80–88% | >80% | ||
ANN | Full | 0.78 | 0.62 | 0.63 | 0.80 | 0.75 | 0.78 | 0.89 | 0.73 | 0.88 | 0.79 | 0.62 | 0.80 |
k-best | 0.83 | 0.66 | 0.67 | 0.79 | 0.68 | 0.77 | 0.79 | 0.45 | 0.71 | 0.78 | 0.52 | 0.88 | |
GA | 0.86 | 0.65 | 0.46 | 0.86 | 0.75 | 0.80 | 0.83 | 0.52 | 0.36 | 0.79 | 0.62 | 0.80 | |
SVM | Full | 0.81 | 0.69 | 0.65 | 0.83 | 0.74 | 0.77 | 0.81 | 0.52 | 0.71 | 0.79 | 0.62 | 0.80 |
k-best | 0.84 | 0.74 | 0.72 | 0.82 | 0.76 | 0.78 | 0.77 | 0.38 | 0.71 | 0.73 | 0.52 | 0.71 | |
GA | 0.81 | 0.69 | 0.65 | 0.83 | 0.74 | 0.77 | 0.81 | 0.52 | 0.71 | 0.71 | 0.67 | 0.80 | |
kNN | Full | 0.87 | 0.70 | 0.65 | 0.82 | 0.70 | 0.74 | 0.82 | 0.48 | 0.71 | 0.80 | 0.58 | 0.80 |
k-best | 0.83 | 0.68 | 0.67 | 0.81 | 0.78 | 0.78 | 0.78 | 0.42 | 0.71 | 0.73 | 0.52 | 0.71 | |
GA | 0.86 | 0.68 | 0.65 | 0.82 | 0.70 | 0.74 | 0.82 | 0.48 | 0.71 | 0.81 | 0.55 | 0.75 | |
LDA | Full | 1.00 | 0.98 | 0.98 | 1.00 | 0.99 | 0.99 | 0.50 | 0.29 | 0.56 | 0.47 | 0.36 | 0.45 |
k-best | 0.81 | 0.63 | 0.67 | 0.81 | 0.68 | 0.77 | 0.79 | 0.64 | 0.88 | 0.78 | 0.52 | 0.80 | |
GA | 0.95 | 0.88 | 0.88 | 1.00 | 0.99 | 0.99 | 0.73 | 0.45 | 0.74 | 0.69 | 0.61 | 0.25 |
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Jongyingcharoen, J.S.; Howimanporn, S.; Sitorus, A.; Phanomsophon, T.; Posom, J.; Salubsi, T.; Kongwaree, A.; Lim, C.H.; Phetpan, K.; Sirisomboon, P.; et al. Classification of the Crosslink Density Level of Para Rubber Thick Film of Medical Glove by Using Near-Infrared Spectral Data. Polymers 2024, 16, 184. https://doi.org/10.3390/polym16020184
Jongyingcharoen JS, Howimanporn S, Sitorus A, Phanomsophon T, Posom J, Salubsi T, Kongwaree A, Lim CH, Phetpan K, Sirisomboon P, et al. Classification of the Crosslink Density Level of Para Rubber Thick Film of Medical Glove by Using Near-Infrared Spectral Data. Polymers. 2024; 16(2):184. https://doi.org/10.3390/polym16020184
Chicago/Turabian StyleJongyingcharoen, Jiraporn Sripinyowanich, Suppakit Howimanporn, Agustami Sitorus, Thitima Phanomsophon, Jetsada Posom, Thanapol Salubsi, Adisak Kongwaree, Chin Hock Lim, Kittisak Phetpan, Panmanas Sirisomboon, and et al. 2024. "Classification of the Crosslink Density Level of Para Rubber Thick Film of Medical Glove by Using Near-Infrared Spectral Data" Polymers 16, no. 2: 184. https://doi.org/10.3390/polym16020184
APA StyleJongyingcharoen, J. S., Howimanporn, S., Sitorus, A., Phanomsophon, T., Posom, J., Salubsi, T., Kongwaree, A., Lim, C. H., Phetpan, K., Sirisomboon, P., & Tsuchikawa, S. (2024). Classification of the Crosslink Density Level of Para Rubber Thick Film of Medical Glove by Using Near-Infrared Spectral Data. Polymers, 16(2), 184. https://doi.org/10.3390/polym16020184