1. Introduction
Glass fiber and polypropylene (PP) composites are widely used in the automotive industry due to their low costs compared with other polymeric materials, such as polyamides and PBT. However, because PP is a nonpolar and inert thermoplastic, its interaction with other polar materials, such as glass fiber, is complicated. To achieve this interaction, coupling agents that promote adhesion between the matrix and the reinforcement material are sought.
In recent years, the use of oligomeric polyhedral silsesquioxanes (POSSs) has been widely studied to modify the surface of various types of materials [
1,
2,
3,
4,
5,
6], as they are effective agents that can be incorporated into polymeric matrices via graft copolymerization and even through traditional mixing processing methods.
The incorporation of these materials by themselves improves various physical and mechanical properties of the material in which they are dispersed. However, they can act as an interface in the case of composite materials, as it has been observed that they create covalent bonds; the functional group “OH” has been found on the surface of many materials, and the alkyl groups that are also present in the structure of silsesquioxanes provide compatibility with polymeric resin [
7].
Other authors have studied the interaction of POSSs with other polymers, such as polymethylmethacrylate and elastomers. POSSs have improved mechanical properties and flame stabilities. They find applications in aerospace and with polymers exposed to high temperatures [
6].
In this study, the surfaces of short glass fibers were modified with TSI-POSS to obtain composite materials using polypropylene as a matrix. The incorporation of TSI-POSS into polypropylene composites and the modification of glass fibers with TSI-POSS, both in small amounts, resulted in thermomechanical properties slightly superior to those of polypropylene with fibers. Additionally, flame-retardant properties were found in polypropylene composites with TSI-POSS-modified glass fibers. The scientific literature on the modification of short glass fibers with siloxanes to improve the properties of polyolefins was reviewed, but no related research was found.
This research proposes the possible use of polypropylene composites with TSI-POSS-modified glass fibers in high-intensity applications.
2. Materials and Methods
Trisilanol–Isobutyl (TSI-POSS) (C
28H
66O
12Si
7), with a molecular weight of 791.42 g/mol and thermal stability at 210 °C, is a hybrid molecule with an inorganic silsesquioxane in the nucleus, isobutyl organic groups linked at the vertices of the structure in the form of a molecule box, and three active silanol functional groups; it was acquired from the Hybrid Plastics company (Hattiesburg, MS, USA). The polypropylene (PP) used was Profax 6331 from the company Indelpro S.A. de C.V. (Altamira, Mexico), with a Melt Index (MFR) of 12 dg/min (ASTM D1238 [
8]). Fermont brand n-hexane was used as a solvent for the TSI-POSS. The glass fiber used was Cratec 497A-14C from the Owens Corning company (Ciudad de Mexico, Mexico); it was cut to 4 mm in length and 14 µm in diameter. Its mechanical properties were as follows: tensile strength, 3100–3800 MPa (ASTM D2101 [
9]); elongation, 4.5–4.9% (ASTM D2101); elastic moduli, 11.0–118 MPsi (Sonic Modulus); and creep, none. The physical properties of the glass fiber gauge included a specific gravity of 2.52–2.68 (ASTM D1505 [
10]); it is designed to be used as a reinforcement material in high-temperature thermoplastic polymers.
For the modification of the glass fiber surface, TSI-POSS (
Table 1) was stirred in 400 mL of hexane until it was completely dissolved. Afterwards, the glass fiber was added. Each sample was allowed to stand for 24 h at room temperature (
Figure 1). After this time, each sample was stirred at 230–250 rpm at room temperature for 2.5 h. The stirrer was removed from the mixture, which was left to rest in a crystallizer at room temperature for 24 h. Later, the modified fiber was placed in a rotary evaporator to eliminate the excess hexane [
11,
12,
13].
A twin-screw extruder was processed in a Thermo Scientific TSE 24-MC double extruder with a C1 Termolita 2014 (Waltham, MA, USA) profile; the feeder was from the Brabender Tech brand (Duisburg, Germany), and it had an L/D ratio of 40:1 [
14]. The equipment was programmed to operate at a speed of 100 rpm, with a flat temperature profile of 200 °C in the 10 heating zones of the extruder barrel. The feed was 1%, and temperatures between 212 and 228 °C were reached at 30 to 35 bar pressures.
Table 1 shows the composition of the samples used in this investigation.
Specimens were developed for a DMA analysis—as well as tension and elongation tests—as shown in
Figure 2, according to the ASTM D638 standard [
15].
For this process, a Trubor Co. (West Boylston, MA, USA) model 20JH-RS-1 injector was used; the configuration of the two heating zones of the equipment barrel was 235 and 240 °C. The procedure that was carried out is typical for this type of process, whereby the material was loaded into the barrel, the polymer was injected into the metal plates with the desired shapes, the material was cooled, and specimens were obtained. Between 8 and 12 specimens of two types were obtained for each sample of the composite material. The first type corresponded to the tensile tests, and it was called “dog bone”; measurements were conducted according to the ASTM D638 standard. The second type was in the form of plates with measurements of 125 × 12.7 × 3.2 mm, which were cut to 64 × 12.7 × 3.2 mm; a measurement was taken corresponding to the ISO-180 standard [
16] for Izod impact tests with notches, and another one was taken at 45 × 12.7 × 3.2 mm for a DMA analysis.
The dynamic mechanical analyses were carried out using a DMA Q800 from TA Instruments (New Castle, Delaware, USA) with a multi-frequency module at 1 Hz and a dual cantilever jaw. The equipment was configured to maintain a heating rate of 5 °C/min between 40 and 150 °C. The samples used had a rectangular geometry of 40 mm long, 12.7 mm wide, and 3.2 mm thick.
Regarding the mechanical properties, tension tests were carried out using an Instron Model 5969 Materials Testing System machine (Norwood, MA, USA) with a capacity of 50 KN. Blue Hill software (
https://www.instron.com/en/products/materials-testing-software/bluehill-universal, (accessed on 27 July 2024)) was used to manipulate the equipment and collect data. The dog bone-shaped specimens that were standardized using the ISO 527 standard [
17], type 5-A, were used. The operating conditions were 30 mm/min at a temperature of 30 °C, with three repetitions per sample. Izod impact strengths were measured following the ASTM D256 method [
18].
Fourier transform infrared spectroscopy: Infrared spectroscopy analyses were carried out on a Perkin Elmer Spectrum One (Shelton, CT, USA), with a diamond-tip ATR ((Shelton, CT, USA). The original and post-treatment glass fiber samples and films of the composite material samples were analyzed. The equipment was adjusted for 12 scans for each sample, and the resolution was 4 cm−1.
X-ray diffraction: Analyses were carried out on a PANalytical Empyrean X-ray diffractometer (Worcestershire, United Kingdom). The specimens used in the mechanical tests were used; the interval was from 2.99 to 55° in 2θ. The X-ray tube was made of copper (CuKα with λ = 0.154 nm), with a voltage generator of 45 kV and a current of 40 mA. Analyses were carried out per sample, and the average of the intensities recorded was calculated for later graphing. The data were processed and analyzed using OriginPro 2023 software.
A UL-94 horizontal burning test was performed according to ASTM D635 [
19] using a FTT Dual Cone Calorimeter (East Grinsted, West Sussex, United Kingdom) under a heat flux of 35 kW/m
2, using three specimens with an area of 100 cm
2 to obtain the average values. Conventional data (the time of ignition, peak heat release rate, and total heat evolved) were determined.
A light microscope, the Zeiss brand AXIO Lab 10 model, (Oberkoche, Germany), was used; a 10× lens, Motic software Image 3 Plus, and a Moticam 1SP1.3MP camera (Xiamen, China) were also utilized.
The samples were analyzed under a nitrogen atmosphere using a TA instrument DSC/TGA model SDT Q600 from New Castle, DE, USA.