Standardizing Components and Rotating Workers Using GT-Based Algorithm—A Case Study
Abstract
:1. Introduction
2. Component Standardization in Manufacturing and Remanufacturing Systems
2.1. Manufacturing
2.2. Remanufacturing
2.3. Component Standardization
2.4. Aim
3. Methodology
3.1. GT
- The sequences of operations among parts are not considered.
- The volumes of parts are not considered.
3.2. Machines Sorting
3.3. Parts Sorting
3.4. GT Efficiency
4. Numerical Example and Case Studies
4.1. A Comparison with Ahi’s Algorithm
4.1.1. Machine Sorting
4.1.2. Part Sorting
4.2. Case Study of Component Standardization
4.3. Case Study of a Printed Circuit Board Assembly Line
5. Results and Discussion
6. Conclusions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
Nomenclature
Number of machines | |
Number of parts | |
Incidence matrix | |
ith machine | |
ith part | |
Operational sequences of the incidence matrix | |
operating process of part | |
Similarity coefficient matrix of machines | |
Similarity coefficient of and | |
Maximum similarity coefficient matrix | |
Ordering matrix | |
Association set matrix | |
Number of machine cells | |
ith machine cell | |
Number of part families | |
ith part family | |
Transpose of incidence matrix | |
ith group | |
Group efficiency | |
Total number of 1s in the major blocks | |
Total number of 1s in the stray blocks | |
Number of machines in the ith cell | |
Number of parts in the ith family | |
Weighting factor | |
ith product or semiproduct | |
ith workstation |
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Group | Member in the Group |
---|---|
G1 | m1, m3, p2, p8, p13, p16, p19, p9, p11, p14, p17 |
G2 | m2, m8, m4, m7, p4, p7, p18, p3, p6, p20, |
G3 | m5, m6, p1, p5, p10, p12, p15 |
Part | Spec. | Length (mm) |
---|---|---|
AWG16 | 7.5 | |
AWG21 | 10.0 | |
AWG13 | 12.0 | |
AWG13 | 5.5 | |
AWG20 | 13.5 | |
AWG17 | 8.0 | |
AWG19 | 10.5 | |
AWG14 | 12.0 | |
AWG16 | 10.0 | |
AWG18 | 8.0 | |
AWG15 | 13.0 | |
AWG17 | 9.5 |
Group | Member in the Group |
---|---|
Solder paste printing | |
Glue dispensing | |
High-speed placement | |
Multifunctional mounter | |
Manual insertion for surface mount technology | |
Reflow | |
Visual inspection | |
Auto-optical inspection | |
Axial insertion | |
Radial insertion | |
Dual in-line package insertion | |
Manual insertion for general insertion | |
Wave soldering | |
In-circuit test |
Group | Member in the Group |
---|---|
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Li, M.-L. Standardizing Components and Rotating Workers Using GT-Based Algorithm—A Case Study. Sustainability 2021, 13, 7880. https://doi.org/10.3390/su13147880
Li M-L. Standardizing Components and Rotating Workers Using GT-Based Algorithm—A Case Study. Sustainability. 2021; 13(14):7880. https://doi.org/10.3390/su13147880
Chicago/Turabian StyleLi, Ming-Liang. 2021. "Standardizing Components and Rotating Workers Using GT-Based Algorithm—A Case Study" Sustainability 13, no. 14: 7880. https://doi.org/10.3390/su13147880