1. Introduction
Worldwide industrial activities account for about one third of total greenhouse gasses (GHGs) emissions. Greenhouse gasses such as carbon dioxide, nitrous oxide and methane are the leading cause of global warming and climate change [
1]. With the rapid growth of industry, there is a critical need to reduce GHGs emitted by manufacturers. Among all the GHGs, carbon dioxide accounts for 65% of the total emissions [
2]. Since the implementation of the Kyoto Protocol in 1997 and the Paris Climate Agreement in 2015, China, Korea and several European countries have enacted a variety of carbon policies and legislation to reduce carbon emissions [
3]. For example, in 2005, Europe established the European Union Emissions Trading Scheme (EU ETS), which is the world’s most profound carbon trading mechanism. Based on carbon trading mechanisms, governments control carbon emissions by allocating free carbon quotas (called emissions cap) to enterprises [
4]. If a manufacturer emits more carbon than the emissions cap, it has to buy quotas to emit extra carbon; if a manufacturer emits less carbon than the emissions cap, it can sell surplus carbon credits to gain extra revenue [
5]. In China, seven carbon trading centers placed in Beijing, Shanghai, Guangdong and four other cities have implemented a carbon emissions trading mechanism [
6]. By December 2017, these trading centers have completed 0.47 billion tons of carbon credits transaction in total and the turnover was more than 0.014 billion USD. It shows that the carbon trading mechanism could affect manufacturers’ profits [
3,
7,
8].
In recent decades, people have become more concerned about environmental issues and been willing to buy low-carbon products [
9,
10]. The AliResearch Institution, which is a non-profit agency in China, estimated that the total number of consumers that prefer low-carbon products increased by 14 times in the past four years and reached 65 million in 2015 [
11]. Thus, affected by the consumers’ environmental preferences (CEP), many manufacturers such as P&G and HP have motivations to invest in low-carbon technologies to reduce carbon emissions [
12]. Then CEP may affect manufacturer’s profit and total carbon missions. As decision makers, under the cap-an-trade mechanism, all manufacturers need to re-determine their operational decisions, that is, the optimal production quantity and the emissions reduction per unit of product, to maximize their profits.
Based on the scenario mentioned above, we want to answer the following questions:
How does the manufacturer who sells a seasonal product with random demand determine the optimal production and carbon emissions reduction per unit of product with CEP under cap-and-trade mechanism?
What effects do the demand parameters, cost parameters and carbon emissions parameters exert on the optimal strategies, total carbon emissions and expected profit of the manufacturer?
What management insights should be given to manufacturers?
To solve the first question, the classical newsvendor framework is extended by dividing the uncertainty demand into three parts: the price-related demand, the carbon emissions reduction-related demand and the random perturbation term. To maximize a manufacturer’s profits, this model is applied to derive the optimal production quantity and emissions reduction per unit of product considering the cap-and-trade mechanism and CEP. Numerical examples are provided to develop the robustness of demand, costs and regulation parameters via the orthogonal experimental design technique and investigate the impacts of these parameters on a manufacturer’s profit and total carbon emissions.
3. The Model and Analysis
3.1. Model Description
The manufacturer, which aims at reducing carbon emissions, produces
q units of products at the unit cost
c. The unit cost does not include the investment cost of carbon emissions reduction. Then the products are sold at the market price
p, to meet the uncertain demand
D. It is assumed that unsold products will be salvaged at a cost of
cv. Since the investment in carbon emissions reduction has a non-decreasing marginal cost [
31,
32,
33], we assume that the investment cost function is:
After investing in carbon emissions reduction technologies, the emissions per unit of product is reduced to .
Consumers can buy substitute goods and they are willing to pay for the environmental products, that is, all consumers are homogeneous. The demand is jointly determined by the market sale price and the quantity of the product’s carbon emissions reduction, which can be defined using the following equation:
where
.
a is the fixed potential market size.
t > 0, it denotes the impact of emissions reduction on the demand,
ε is a random factor with mean
μ and variance
σ. The probability density function and cumulative density function of
ε is noted as and
, respectively.
The firm gets an emission cap from the environmental authority. The cap is always the hardest challenge in the cap-and-trade system [
21,
34]. We assume that a certain emissions cap
Cg is imposed by the environmental authority. At the carbon trading center, there is no carbon trading cost and there is no price gap between buy and sell. The market price of carbon credits is determined by the carbon market. The relationship between emissions cap and price of carbon credits is complicated.
In this model, the manufacturer has to determine the production quantity
q and the emissions reduction per unit of product
, to maximize its expected profit. All the notations are listed in
Table 2.
Based on the demand and cost assumptions described above, the manufacturer’s expected profit can be computed by the equation below
The expected profit includes the revenues from selling in the market, the production cost and the salvage value of the unsold products and the costs of investment in carbon emissions reduction. If the total carbon emissions are more than emissions cap, the last part in Equation (3) represents the carbon trading cost at the market, otherwise, it represents the income from selling the surplus carbon credits.
Let
, where
. Then we can get
, and
Equation (3) can be rewritten as follows:
where
.
3.2. Optimal Solutions
In this section, we formulate the extended newsvendor model under cap-and-trade mechanism to derive the optimal solutions and analyze the impacts of the key parameters on the optimal solutions. All proofs are provided in the
Appendix A.
Theorem 1. There exists a unique optimal solution to the model. The optimal decision for the manufacturer is.
where
.
From Theorem 1, we first analyze the impacts of the key parameters, that is, h, c, e, t, pe, on the optimal emissions reduction per unit of product.
Proposition 1. For any given z,
- (i)
The opftimal is non-increasing in h, c and e.
- (ii)
is non-decreasing in if , and is non-increasing in if .
- (iii)
is non-decreasing in t if , and is non-increasing in t if .
Proposition 1 shows that when the emissions reduction investment coefficient or initial carbon emission which depends on the normal market conditions [
12] increases, the manufacturer should invest more to reduce carbon emissions to obtain high efficiency in emissions reduction. Furthermore, if the production cost increases, the manufacturer will pay more to produce products. Therefore, because the investment costs of carbon emissions increases, the manufacturer will gradually be reluctant to invest in reducing carbon emissions over time.
We can also conclude that when pe and t increase, the optimal emissions reduction per unit of product will not always increase. At low level of initial carbon emissions, the manufacturer has sufficient funds to reduce carbon emissions. In addition, if the market price of carbon credits is high or if consumers have strong willingness to pay more for the sustainable products, the manufacturer will have the motivation to reduce emissions. Then the emissions reduction per unit of product will increase. However, since the marginal investment cost in carbon emissions reduction will increase gradually, the optimal emissions reduction per unit of product will decrease even when both the market price of carbon credits and CEP are high. It indicates that the impact of market price of carbon credits and CEP on optimal carbon emissions reduction per unit of product is based on the normal market’s level of carbon emissions reduction.
Proposition 2. For a given ,
- (i)
The optimal production is non-increasing in h.
- (ii)
The optimal production is non-decreasing in t.
- (iii)
The optimal production is non-decreasing in pe if , and is non-increasing in pe if .
Proposition 2 shows that if the carbon emissions reduction investment coefficient increases, the manufacturer should invest more to achieve the previous level of carbon emissions reductions. It means that with the increase of marginal investment costs in carbon emissions reduction, the manufacturer will not pay more for it. To follow carbon regulation and maintain the profit, the manufacturer will choose to reduce production quantity.
It can be concluded that the higher the CEP, the more sustainable products will be produced by the manufacturer. However, with the increase of marginal investment cost, it becomes more difficult to reduce emissions than before. Thus, it occurs that the more the manufacturer produces, the more the total carbon emissions emit even if the emission per unit of product decrease. To maximize profits under carbon constraints, all key parameters should be balanced by the manufacturer.
When pe increases, the optimal production quantity does not always increase. Under the premise of low initial carbon emissions, the manufacturer has a strong willingness to reduce carbon emissions when the market price of carbon credits is high. On the other hand, when the initial carbon emissions are at a high level, the optimal production quantity will decrease due to the increase of marginal investment cost.
4. Numerical Analysis
In this section, numerical analyses using the orthogonal experimental design are conducted to illustrate the theoretical results shown in previous sections. Software Minitab is used to design the orthogonal experiment.
The initial values of parameters used in this example are set as
a = 100,
t = 1,
p = 4.64,
c = 1.16,
cv = 0.87,
h = 10,
e = 10,
Cg = 500 and
pe = 5.8. The demand is assumed to follow a normal distribution with the mean equals 200 and variance equals 0.1. The function of the total carbon emissions is shown as follows:
To test how the cap-and-trade mechanism and the demand information affect the expected profit and total carbon emissions, we use the robust parameter design technique proposed by Taguchi [
35]. For a certain carbon emissions reduction technology, the initial emissions and the investment coefficient are determinate. The parameters under tested include cost parameters (
p,
c,
cv), demand information parameters
t and carbon emissions parameters (
pe,
Cg). The orthogonal experimental design (OED) was employed to make various reasonable combinations of process parameter levels to capture the non-linear effects on the optimal solutions. There are six parameters at five levels and 25 combinations in the Taguchi orthogonal array (L
25 5
6).
Based on the methods proposed by Taguchi [
35], we calculate the means of the expected profit and the total carbon emissions using the software Minitab with the options ”larger is better” and ”smaller is better,” respectively.. Each control parameter has five levels. The values for each level are shown in
Table 3. Level 3 represents the initial values. Level 1, level 2, level 4 and level 5 represent −50%, −25%, +25% and +50% of the initial values of parameters, respectively, except for emissions reduction effectiveness parameter
t, which is set as ±2.5x and ±5x of the initial values. From
Appendix B,
Table A1 shows the results of the experiment. The first column of
Table A1 represents the number of simulation and the subsequent columns represent the process parameters. The rows represent simulations with the levels of each parameter.
From
Table A1, we can see that Test No.6 and 11 has the same mean of total carbon emissions while the expected profit of test No.6 is more than that of test No.11. It shows that the expected profits of different combinations of parameter values may be different even the means of total carbon emissions are the same. It indicates that the optimal strategies of the manufacturer and the optimal combination of parameters can be obtained to maximize the expected profit at a certain level of total carbon emissions. Among all tests, Test 6 has the third largest profit and the minimum carbon emissions. Test 5 has the most profits but has more carbon emissions. It means that economic efficiency and environmental benefits are difficult to coordinate. Thus, in a given range of values for the parameters, the results of Test 6 can provide a good reference when manufacturers make decisions.
To obtain the optimal combination of parameter variations, the main effects plots for means of the expected profit and the means of total carbon emissions under cap-and-trade mechanism are shown in
Figure 1. We can see that the optimal conditions for maximizing the expected profit are
t at level 1,
p at level 5,
c at level 2,
cv at level 5,
Cg at level 4 and
pe at level 5.
Figure 1 also demonstrates that the expected profit is non-increasing in the emissions reduction effectiveness parameter. In general, when the consumers have strong willingness to pay more for sustainable products, manufacturers may produce more products to meet the low-carbon demand, which results in more emissions. Then manufacturers should invest in carbon emissions reduction or buy carbon credits from carbon trading market to follow the carbon regulations. However, it is more difficult to reduce carbon emissions because of the increasing marginal investment cost. Therefore, under strict carbon regulation, the expected profit of enterprises will decrease even if the emissions reduction effectiveness parameter increases.
The influence levels of parameters on the mean of expected profit are shown in the response
Table 4, where Δ represents the difference between the maximum and minimum values in each column. This table shows that the carbon emissions parameters have larger effect on the expected profit than demand information and cost parameters. Among all parameters, emissions cap has the largest impact on the expected profit, which is followed by the parameters market price of carbon credits and production costs per unit of product parameter. The expected profit increases with the increasing of the former parameter’s value and decreases with the increasing of the latter two parameters’ values.
According to [
36], the unit market price of carbon credits in Beijing’s Carbon Trading Center is 5.8 USD/ton. To observe the combined impacts of emissions cap and market price of carbon credits on the expected profit, we assume that each parameter
pe can be modelled using a normal distribution with a mean of 5.8 and a standard deviation of
, that is,
pe~N (5.8, 1).
Cg is assumed to range from 200 to 1000.
Figure 2 shows that when the market price of carbon credits fluctuates, the expected profit will increase if the emissions cap increases.
As analyzed above, carbon emissions cap, carbon trading market and CEP have the largest impact on the manufacturer’s expected profit. When the government allocate more free carbon credits or the market price of carbon credits is high, the manufacturer will have motivations to reduce carbon emissions and sell surplus carbon credits to gain extra revenue. The values of other parameters should be carefully dealt with to trade off the maximal expected profit and minimal carbon emissions.
The main effects of all parameters on the mean of total carbon emissions and the optimal combinations of parameter variation can be observed in
Figure 3. The optimal conditions for minimizing carbon emissions are
t at level 1,
p at level 1,
c at level 5,
cv at level 4,
Cg at level 1,
pe at level 5. It can be seen that the mean of total carbon emissions is non-increasing in the market price of carbon credits but is non-decreasing in the sale price per unit of product. When the emissions reduction effectiveness parameter increases, the mean of total carbon emissions also increases. Manufacturers will produce more products to meet the low-carbon demand. In this case, if manufacturers do not reduce carbon emissions, the government will take more strict carbon regulations on manufacturers with larger emissions.
The influence level of every parameter on the joint production and carbon emissions reduction newsvendor problem for means of total carbon emissions is presented in
Table 5, where Δ represents the difference between the maximum and minimum values in each column. Among all parameters, the market price of carbon credits has strongest effect on the total carbon emissions. It is followed by the sale price per unit of product and the emissions reduction effectiveness parameter. From
Table 5, we can see that the cost parameters have higher impact on the carbon emissions than the emissions cap.
According to [
36], the unit market price of carbon credits in Beijing’s Carbon Trading Center is 7.26 USD/ton. To study the relationship between market price of carbon credits and the carbon emissions in more detail, the market price of carbon credits is assumed to vary from 0.72 USD/ton to 9.42 USD/ton.
Figure 4 shows that when the market price of carbon credits is less than 3 USD/ton, the carbon emissions will decrease at a high rate. When the market price of carbon credits is greater than 3 USD/ton, it is difficult for the manufacturer to reduce carbon emissions due to the technical limitations and the increase of marginal investment costs. This directly results in low efficiency of carbon emissions reduction. Therefore, the manufacturer is inspired to invest in carbon emissions reduction to sell their surplus quotas at high market price to gain extra revenue. However, the speed of emissions reduction will become slow due to the investment in carbon emissions reduction has an increasing marginal cost, even there are sufficient carbon credits available on the market. It indicates that many manufacturers will choose to sell the surplus carbon credits by reducing carbon emissions to gain more profit when the market price of carbon credits is high. In a certain range, the higher the carbon price, the less the carbon emissions.
In summary, the emissions cap has little effect on the total carbon emissions. No matter how many free carbon credits are allocated by the government, the total carbon emissions are mostly affected by carbon trading price and market sale price of product. That is to say, the carbon trading market and product market play more major role than the government in regulating manufacturers. When manufacturers make optimal strategies, they should consider more about the CEP and their funding conditions. Therefore, all key parameters should be considered to trade off the expected profit and carbon emissions and to obtain the multi-period global optimal solutions [
20].
By using OED, the influence of carbon policies, consumers’ environmental preference and cost variables on manufacturers’ expected profits and total carbon emissions are examined. There are several important policy implications:
(1) When the market price of carbon credits increases, the expected profit will increase and the carbon emissions will decrease. However, the trend will be flat over time. When the carbon trading price is low, the efficiency of reducing carbon emissions is also low. It indicates that high market price of carbon credits is not always good for reducing emissions.
(2) When the CEP increases, the excepted profit will decrease and the total carbon emissions will decrease first and then increase. The manufacturer will produce more products to meet the increasing low-carbon demand. In general, carbon emissions increase as production increases. To control the carbon emissions and follow the carbon policies, manufacturers need to buy quotas or invest in carbon emissions reduction [
12]. However, it will become difficult for manufacturers to reduce emissions due to the increasing marginal investment cost. This will lead to more carbon emissions over time. Thus, it is critical that manufacturers should response timely based on demand information, such as CEP. Our model could be applied to help manufacturers make optimal solutions at any time.
(3) When the carbon cap is high, the expected profits of manufacturers will increase. It indicates that under loose carbon regulation, there are sufficient carbon quotas. The manufacturers could benefit from selling the carbon credits instead of investing in carbon emissions reduction.
(4) When the market sale prices of low-carbon products increase, there will be few consumers buy the products. Due to the increasing marginal produce cost and marginal investment cost, manufacturers will not use the cleaner/low-carbon technologies and they will produce regular products, which lead to higher carbon emissions. Therefore, the pricing-setting of products is important and has great effects on total carbon emissions.