Critical Factors of Industry 4.0 Implementation in an Emerging Country: Empirical Study
Abstract
:1. Introduction
2. Literature Review
2.1. Concept of I4.0
- Better customer orientation;
- Improved quality;
- Increased competitiveness;
- Diversity of services;
- Governmental support;
- Employees’ professional growth;
- Improved supply chain management.
2.2. Current State of I4.0 in Kazakhstan
3. Materials and Methods
3.1. Research Instrument
3.2. Data Collection
3.3. Data Analysis
- I4.0 awareness;
- I4.0 implementation;
- Critical factors;
- Demanded I4.0 enablers;
- Established partnerships;
- Impact of I4.0;
- Future perspectives of I4.0.
4. Primary Findings
4.1. Holistic Analysis of Findings
4.1.1. I4.0 Awareness
The term I4.0 is not so popular in Kazakhstan. This term is usually wrongly understood by clients.(Interviewee 1)
People think that, after the implementation of I4.0, they will lose their job. Thus, they start quiet sabotage.(Interviewee 03)
4.1.2. I4.0 Implementation
Most organizations just implement digitalization or some I4.0 tools for the sake of digitalization, without understanding what real benefits it can bring.(Interviewee 01)
Big companies have systems and programs. However, the programs do not come together to enhance data information, decision-making. Seventy percent fail because of people. All individuals have their perspective and articulation form of value to make these things happen. Thus, you need people to cooperate.(Interviewee 02)
4.1.3. Critical Factors
The main problem is that there are not enough high-quality professionals. Therefore, we have to look for ready-made solutions abroad. Moreover, we need to bring engineers because we do not have people to serve these solutions. We do not have such universities that would produce skilled engineers.(Interviewee 13)
Centralized management does not pay off. It should be distributed and networked.(Interviewee 04)
The change of mindset is the main challenge of every aspect of digitalization.(Interviewee 01)
In Kazakhstan, we have a lot of punishment for initiatives.(Interviewee 02)
Enterprises only create an image of digitalized ones due to government pressure. However, in reality, the level of their digitalization is low.(Interviewee 13)
There are many roadmaps but no clear tools for their implementation.(Interviewee 13)
4.1.4. Demanded I4.0 Enablers
We have two kinds of technology trends in our country: fashionable and necessary. The first one is part of the mentality, and it does not bypass the IT sector. If something is fashionable, then all companies start to use it right away.(Interviewee 05)
4.1.5. Established Partnerships
4.1.6. Impact of I4.0
Changes happen, and I4.0 catalyzes this opportunity. Companies that take the opportunity will be winners.(Interviewee 2)
4.1.7. Future Perspectives of I4.0
I4.0 technologies have the potential for development, but at least two years are required until people realize this. In general, it will take about five years to develop in Kazakhstan. The potential of Kazakhstan is very high, but it all starts with education. We have great potential, but everything depends on people.(Interviewee 12)
4.2. Comparative Analysis of I4.0 Stakeholders
4.2.1. Comparative Analysis of I4.0 Stakeholders: User Companies vs. Experts
4.2.2. Comparative Analysis of I4.0 Stakeholders: Large Enterprises vs. SMEs
5. Discussion of Results
- The feasibility of the enterprise support programs should be improved. Interviewees reported that the actual impact from such programs is insignificant. Moreover, the competency of program developers should be raised. The results show that digitalization programs do not reflect the real needs of enterprises. Thus, the actual condition of Kazakhstan enterprises should be well investigated;
- Increase possibilities for the R&D development in the country (grants, competitions, scholarships, etc.) through growth in investments;
- Major investments are required to develop the ICT infrastructure across the country. They can be attained not only by the governmental financing but also by creating a competitive atmosphere;
- Investments or other tools (special credit terms, leasing mechanisms, and others) for renewal/renovation of the factories are needed as well. They will slow down the equipment aging for industries;
- Transparency of processes should be increased to minimize the corruption level, one of the possible solutions to toughen laws on corruption and exceeding authorized duties, close all avenues to shadow business using digitalization tools;
- Creation of the correct “ecosystem” (tax free for the initial few years, identification of the pool of promising areas/businesses, improving their conditions through covering the needs) within the country would allow local companies to reach the global supply chain;
- Official regulations should be updated to keep up with modern technologies. Costly projects with high possibilities to optimize processes and efficiency frequently fail because of legislative issues;
- The communication between the government, industry, and academy should be improved to prepare skilled professionals. The lack of professionals pushes domestic enterprises to seek solutions outside the country. This option is not affordable to most of the companies due to the high cost of international consultants. One of the options possible is to legally oblige related businesses pass training about Industry 4.0, in the universities/educational organizations approved by government;
- The technological culture should be promoted. Currently, some managers are punished for initiatives. Others are too conservative for innovations and resilient to them. The paradigm shift will help to overcome the fear of digitalization and uncertainty and decrease the resistance to change;
- The adoption of international experience should account for cultural differences. Unfortunately, this factor is sometimes ignored.
- Companies need to pay more attention to the proper processes’ establishment. The systematic approach is the basement of any organization. A poorly set system deteriorates the overall effectiveness of the enterprise;
- A culture of self-learning from international experience should be supported. If it does not exist, it should be developed. It is an excellent opportunity for SMEs with low financial possibilities to study from international experience for an affordable price. Moreover, it is great not only to imply that experience to the company’s processes but to train employees;
- Proper formation of the vertical integration within company is a need for the successful implementation of I4.0 projects. Lack of communication leads to misunderstandings, which is a reason for 70% of cases of projects fail, according to interviewee 4;
- A system of change management needs to be introduced. It might include systematic continuous training for employees, since the project is dependent on the capabilities of employees’ success. The explanatory sessions, presenting the need of the organization to apply new tools and other benefits, especially for employees need to be carried. Develop the inter-organizational culture of life-long learning, allowing the workforce to optimize their approach to work by searching for new optimal ways;
- Leaders with a high knowledge of digital transformations are required, especially for large enterprises and governmental entities. This critically important, yet simple suggestion, is missed by governmental entities in most cases;
- The smooth transition to Industry 4.0 can be reached through a prior defined strategy, which will allow avoiding chaos and application of costly and inappropriate technologies. It was indicated that most of the companies in the country tend to learn or make major changes in the strategy in the process of transformation; this approach must be exterminated;
- Digital/Industry 4.0 roadmap should be created to clearly define needed steps, roles of the involved parties, employees, partners, etc. On top of that, a roadmap is required to focus on the critical aspects, and avoid wasting resources. It should be clear for stakeholders that not the strategy, but the roadmap can be adjusted, changed, and modified according to the needs of the enterprise.
6. Conclusions
6.1. Limitations
6.2. Future Research
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Appendix A
References
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Element of Industry 4.0 | Description | Literature Sources |
---|---|---|
Big data | Big data and analytics enable the collection and analysis of data from multiple sources to support real-time decision making, improve production quality, optimize production, and improve equipment maintenance. | [5,25] |
Autonomous robots | The use of robots in manufacturing is reaching a new level, increasing their flexibility and application in various areas of production. | [26,27] |
Simulation | Allows to test and optimize machine settings before physical production. | [28,29] |
System Integration | Automation of value chains through the development of universal networks of horizontal and vertical integration between production facilities. | [30] |
Internet of Things | Allows production facilities and devices to exchange data and interact with each other and make decisions in real time. | [25,31] |
Cybersecurity | Enables reliable communication and complex identification of the system elements, and control of user and machine access. | [32,33,34] |
Cloud computing | Enables the creation of more services for production systems driven by data from the cloud. | [35] |
Additive manufacturing | Enables the creation of customized products in small quantities through 3D printing technologies, which will reduce shipping distances and inventory. | [36] |
Augmented reality | An enhanced version of the real-world environment achieved through the use of digital technologies, used in many services such as warehouse management, construction, and others. | [37,38] |
Interviewee ID | Role in I4.0 | Company Size | Type of the Industry | Management Level of the Respondent |
---|---|---|---|---|
1 | Provider | SME | Business Consulting | Senior |
2 | Consultant | LE | Construction Industry | Middle |
3 | Consultant | SME | Business Consulting | Senior |
4 | Provider | SME | Consulting Engineering | Senior |
5 | User | LE | Construction Industry | Senior |
6 | User | SME | Electrical Engineering | Senior |
7 | User | LE | Petroleum Industry | Middle |
8 | User | SME | Telecommunications | Senior |
9 | User | SME | Information Industry | Senior |
10 | Provider | LE | Electrical Engineering | Senior |
11 | User | SME | Financial Services | Junior |
12 | User | SME | Low-Tech Manufacturing | Middle |
13 | User | SME | Electrical Engineering | Junior |
14 | User | LE | Professional Services | Middle |
15 | User | LE | Mining Industry | Senior |
User Companies (n = 10) | Experts (Consultants and Provider Companies) (n = 5) | |
---|---|---|
1. I4.0 awareness | ||
Generally low | 20% | 60% |
Mixed | 70% | 20% |
Generally good | 10% | 20% |
3. Critical factors for I4.0 implementation | ||
Technical | 40% | 40% |
Governmental | 40% | 40% |
Human | 80% | 80% |
Financial | 30% | 40% |
Cultural | 50% | 100% |
5. Established partnerships | ||
No international collaborations | 10% | 0% |
Self-learning from foreign cases | 30% | 40% |
Active international collaborations | 60% | 60% |
6. Impact of I4.0 | ||
Not measured | 20% | 0% |
Low effect | 10% | 0% |
Probable improvements in the long run | 10% | 40% |
Clearly improved performance | 60% | 60% |
Large Enterprises (n = 6) | SMEs (n = 9) | |
---|---|---|
1. I4.0 awareness | ||
Generally low | 17% | 44% |
Mixed | 83% | 33% |
Generally good | 0% | 22% |
3. Critical factors for I4.0 implementation | ||
Technical | 33% | 44% |
Governmental | 67% | 22% |
Human | 83% | 78% |
Financial | 17% | 44% |
Cultural | 67% | 67% |
5. Established partnerships | ||
No international collaborations | 0% | 11% |
Self-learning from foreign cases | 33% | 33% |
Active international collaborations | 67% | 56% |
6. Impact of I4.0 | ||
Not measured | 0% | 22% |
Low effect | 17% | 0% |
Probable improvements in the long run | 17% | 22% |
Clearly improved performance | 67% | 56% |
2. I4.0 implementation level (for user companies) | ||
Large I4.0 user enterprises (n = 4) | SMEs-I4.0 users (n = 6) | |
No related projects | 0% | 17% |
Few projects (1–2) | 0% | 50% |
Several projects (3 and more) | 100% | 33% |
Internal Factors | |
Strengths | Weaknesses |
|
|
External Factors | |
Opportunities | Threats |
|
|
Finding | Details |
---|---|
An analysis of the current situation of I4.0 in Kazakhstan (RO1) | Despite the various state programs dedicated to improving the digitalization level, a significant portion of the industries (80% for manufacturing and 60% for the mining industry) remains at the level of the second industrial revolution. |
An analysis of the I4.0 awareness level of Kazakhstan companies, critical factors for I4.0 implementation, demanded enablers, partnerships, and performance (RO2) |
|
An analysis of the future perspectives of enterprises (RO3) | Most of the respondents plan to further the application of new advanced technologies. In contrast, others will give more attention to better integration between all existing processes, systems, and technologies within an organization. More details in Section 4.1.7. |
An analysis of strengths, weaknesses, threats, and opportunities for the I4.0 transformation in Kazakhstan (RO4) | Detailed SWOT analysis is presented in Table 5. |
Recommendations to optimize the I4.0 transformation (RO5) | The research findings allowed for proposing recommendations for organizations and the government of Kazakhstan, which presented in Section 5 “Discussion and Results”. |
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Dikhanbayeva, D.; Tokbergenova, A.; Lukhmanov, Y.; Shehab, E.; Pastuszak, Z.; Turkyilmaz, A. Critical Factors of Industry 4.0 Implementation in an Emerging Country: Empirical Study. Future Internet 2021, 13, 137. https://doi.org/10.3390/fi13060137
Dikhanbayeva D, Tokbergenova A, Lukhmanov Y, Shehab E, Pastuszak Z, Turkyilmaz A. Critical Factors of Industry 4.0 Implementation in an Emerging Country: Empirical Study. Future Internet. 2021; 13(6):137. https://doi.org/10.3390/fi13060137
Chicago/Turabian StyleDikhanbayeva, Dinara, Akmaral Tokbergenova, Yevgeniy Lukhmanov, Essam Shehab, Zbigniew Pastuszak, and Ali Turkyilmaz. 2021. "Critical Factors of Industry 4.0 Implementation in an Emerging Country: Empirical Study" Future Internet 13, no. 6: 137. https://doi.org/10.3390/fi13060137
APA StyleDikhanbayeva, D., Tokbergenova, A., Lukhmanov, Y., Shehab, E., Pastuszak, Z., & Turkyilmaz, A. (2021). Critical Factors of Industry 4.0 Implementation in an Emerging Country: Empirical Study. Future Internet, 13(6), 137. https://doi.org/10.3390/fi13060137