Recent Health and Safety Incident Trends Related to the Storage of Woody Biomass: A Need for Improved Monitoring Strategies
Abstract
:1. Introduction
2. Materials and Methods
2.1. Biomass Storage Incident Analysis
2.2. Real-Time Pile Monitoring
3. Results
3.1. Biomass Storage Incident Analysis
3.2. Real-Time Pile Temperature Monitoring
4. Discussion
4.1. Biomass Storage Incident Analysis
4.2. Real-Time Pile Monitoring
5. Conclusions
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
Appendix A
Reference & Incident Date | Category | Location | Description and Damages |
---|---|---|---|
[39] Incident: 26 May 2001. | Dust explosion | Gaylord, (USA) | (26 May 2001) Following an explosion and fire at a press board manufacturing plant the day before, firemen opened a silo to extinguish burning wood chips. When firefighters opened the silo to pour water on the flames, the sudden infusion of oxygen caused the second blast. One firefighter was seriously burned and 5 were treated for smoke inhalation. |
[40] Incident: 2002. | Uncertain cause (fire) | Athens, Maine (USA) | In 2002, a fire started in a smoldering fuel pile at the Boralex construction and demolition debris incinerator. Several people were reportedly taken to the hospital for smoke inhalation. |
[30] Incident: May 2002. | Off-gassing (suffocation) | Port of Rotterdam, Netherlands | In May 2002, one worker died and several others were injured onboard a ship from British Columbia (MV Weaver Arrow) due to the gas discharge of pellets being stored in transport. |
[41] Incident: 28 March 2003. | Dust explosion | Bar Sur Aube, France | In a furniture factory, an explosion occurred inside a silo of wood chips feeding the boiler. Minor damages with no reported injuries. |
[42] Incident: 7 May 2003. | Dust explosion | Gaillon, France | A deflagration occurred on a cyclone filter inside a sawmill/wood shop. The fire engulfed 500 m2 of a production building roof and 300 m2 of roof on a maintenance building. One person sustained skin burns on the shoulders. |
[43] Incident: 6 October 2003. | Self-heating | Rambervillers, France | In a wood panel manufacturing plant, a fire broke out on a stock of 1200 tons of chips. The accident was caused by the self-ignition of chips. No reported injuries. |
[32] Incident: 2003. | Off-gassing | USA | One death occurred in a cargo hold carrying timber due to off-gassing. No further information available. |
[44] Incident: 15 April 2004. | Uncertain cause (fire) | Saint-Florentin, France | A fire broke out on a 150 m3 outdoor pile of untreated waste wood from a planing workshop (when loading chippings into a semi-trailer). A firefighter received minor burns to one hand during the intervention. |
[6] Incident: 2005. | Off-gassing (suffocation) | Gruvon, Sweden | A seaman suffocated on the wood freighter “Eken” when he went down the stairs to the cargo room which was filled with pulpwood. |
[45] Incident: 25 January 2005. | Dust explosion | Corbenay, France | A wood dust explosion occurred in a manufacturing plant in a 360 m3 silo containing 30 m3 of dry chips. The accident occurred while the reservoir was being emptied (just 5 days after an earlier fire at the site). No reported injuries. |
[46] Incident: December 2005. | Self-heating | Southwestern Ontario | A large wood chip pile (400’ × 75’ × 30’) being stored for a greenhouse operation caught on fire (self-ignited). Two months later, another section of the pile self-ignited. |
[40] Incident: October 2006. | Uncertain cause (fire) | Livermore Falls, Maine (USA) | In October 2006, a fuel pile caught fire at Beaver Wood Energy’s biomass power facility in Livermore Falls, Maine (and burned for over a month). |
[30] Incident: November 2006. | Off-gassing (suffocation) | Port of Helsingborg, Sweden | In November 2006, one worker was killed, one seriously injured, and several rescue workers were injured due to off gassing from biomass storage in transport aboard the MS Saga Spray (from British Columbia). |
[6] Incident: 2006. | Off-gassing (suffocation) | Skelleftehamn, Sweden | A seaman onboard the “Noren” died when he entered a storage compartment filled with woodchips. |
[40] Incident: May 2007. | Uncertain cause (fire) | Sittard, Netherlands | An explosion occurred at a biomass energy facility in Sittard, Netherlands on 10 May 2007. |
[6] Incident: 2007. | Off-gassing (suffocation) | Timra, Sweden | The captain and one seaman onboard the “Fembria” (wood-freighter) died when they walked into a storage compartment filled with timber wood. |
[6] Incident: 2007. | Off-gassing (suffocation) | Finland | A person died when walking into a 10 tonne wood pellet silo. |
[6] Incident: 2008. | Off-gassing (suffocation) | Finland | Another person died when walking into a 10 tonne wood pellet silo. |
[40] Incident: 4 July 2009. | Self-heating (suspected) | White City, Oregon (USA) | An 80-foot-high biomass (woodchip) pile caught on fire at the Biomass One power plant in White City, Oregon on 4 July 2009. No reported injuries. |
[6] Incident: 2009. | Off-gassing (suffocation) | Bornholm, Denmark | Two seamen died onboard the “Amirante” when they entered a cargo room filled with wood pellets (pellets were loaded one day prior to the incident). |
[47] Incident: August 2010. | Dust explosion | Marion, USA | A fire blazed through AJ Stove & Pellet plant 2 August 2010. The fire started in the plant’s storage hopper by the back of the building. The spark of the fire was a dust explosion. The business was shut down while the owners made improvements. No injuries. |
[6,30] Incident: January 2010. | Off-gassing (suffocation) | Germany | A 43-year-old engineer died in a small town in Germany after he opened a pellet bunker door (storage room contained 155 tons of pellets). A second worker who was standing right behind him was also affected but still able to call the emergency services. |
[6,30] Incident: November 2010. | Off-gassing (suffocation) | Ireland | A 38-year-old man in Ireland died after entering the 7-tonne wood pellet storage room. His wife and another man were treated in hospital after trying to pull him to safety. |
[48] Incident: 21 June 2011. | Dust explosion (suspected) | Waycross, Georgia (USA) | An explosion occurred in a biomass wood pellet processing plant near Waycross on 21 June 2011, causing extensive damage to the processing facility. No reported injuries. |
[49] Incident: October 2011. | Self-heating | South Shields, UK | A 200-tonne stockpile of biomass pellets is understood to have spontaneously combusted within a concrete storage unit (30 October 2011). Around 25 tonnes of wood had been burned in the fire, with firefighters spending more than 12 hours battling the fire. No injuries. |
[50] Incident: 23 November 2011 | Uncertain cause (fire) | Nanton, Alberta (Canada) | A large wood chip pile caught fire at Chinook Feeders (Nanton, Alberta) during a very high wind period (which fed the flames and spread the fire in the surrounding area). No reported injuries. |
[6,30] Incident: February 2011. | Off-gassing (suffocation) | Switzerland | A 28-year-old woman who was four months pregnant was found dead from suffocation in an 82-m3 pellet storeroom. |
[28] Incident: January 2012. | Dust explosion | Burns Lake, British Columbia | Excessive wood dust led to an explosion which destroyed the Babine Forest Products sawmill in Burns Lake, British Columbia on 20 January 2012. Two workers were killed, and 19 others were injured. |
[51] Incident: 27 February 2012. | Self-heating (suspected) | Essex, UK | A very large fire burned inside the wood pellet silos of RWE’s Tilbury Power Station in Essex, UK on 27 February 2012. (Fire began in a wood hopper; smoldering wood pellets were suspected of triggering the dust fire). |
[52] Incident: 11 May 2012. | Dust explosion | Copenhagen, Denmark | A wood dust explosion occurred in a wood pellet silo at the Amager Power Station in Copenhagen, Denmark on 11 May 2012. (Occurred during “bang and clean” cleaning method). Three people were injured, one with severe burns. |
[53] Incident: 17 December 2012. | Self-heating (suspected) | Copenhagen, Denmark | A fire started in a wood silo containing wood pellets at the Amager Power station in Copenhagen on 17 December 2012. No reported injuries. |
[27] Incident: 24 April 2012. | Dust explosion | Prince George, British Columbia | A huge explosion and fire occurred at Lakeland Mills sawmill in Prince George, BC on 24 April 2012. Two workers died, 24 were injured. |
[54] Incident: 2012. | Uncertain cause (fire) | Upper Leacock Township, (USA) | A fire broke out in storage silos at the Ironstone Mills plant. The fire began when two feet of sawdust left at the bottom of the silo had started to smoulder. The loss in sawdust material was estimated to be worth about $500. No injuries. |
[55] Incident: 2013. | Dust explosion | East Providence, (USA) | A dust explosion and fire occurred at the Inferno Wood Pellets Company facility. Notably, the owners had invested capital to bring the building up to code and even received a license to operate the facility. One worker was injured. |
[56] Incident: 2013. | Dust explosion | Kimball Place, (USA) | The explosion and fire broke out at the Creative Biomass plant. The fire activated the sprinkler systems in the single storey part of the old grain mill, and another fire broke out at another six-storey part of the building. Initial investigations believe that the dust collection system malfunctioned. No injuries. |
[57] Incident: 2013. | Dust explosion | Woodville, USA | A dust explosion took place at a German Pellet plant in 2013. The explosion occurred in one of the silos which subsequently caused a fire to break out into another silo. The plant production capacity was listed as 578,000 metric tons of pellets per year. No injuries. |
[58] Incident: 2013. | Dust explosion | Taupo, New Zealand | A dust explosion (sawdust) occurred at a Rotokawa wood pellet plant. The explosion started in the silo and ducting of the facility. The result of the fire did not cause any physical damage to the building itself, though it had to be put out of commission for several days. No injuries. |
[59] Incident: 2013. | Self-heating (suspected) | Shakopee, USA | A fire broke out in two of the fuel storage silos at the Koda combined-heat-and-power biomass facility (2013). The 23.4 MW facility burns wood chips, oat hulls and other organic materials to generate electricity for Xcel Energy Inc. The fire burned for over a week and damaged a conveyor belt and a truck unloading facility. No injuries. |
[60] Incident: 2014. | Self-heating | Ilkeston, England | A fire broke out at the Arcwood Recycling facility in a pile of 8000 tonnes of stored wood. Investigations determined that the wood was stored too close to a gas supply, suggesting non-compliance with regulations. As a result, the owner of the facility pleaded guilty to safety failures. No injuries. |
[61] Incident: 29 April 2014. | Dust explosion | Moray, Scotland | Seven people (including firefighters) were injured in a fire and explosion at an industrial estate in Moray, Scotland. The incident involved a wood dust silo bin, in which the company burned excess sawdust. |
[62] Incident: 2 June 2014. | Uncertain cause (fire) | South Yorkshire, England | A large wood chip pile fire took place at R. Plevin & Sons wood recycling plant in Crow Edge (Yorkshire) on 2 June 2014. |
[63] Incident: 2014. | Self-heating | Teeside, UK | A series of fires occurred at a Teeside wood recycling company from December 2013 until April 2014. The company was fined as a result for an environmental offence. The UK Wood Recycling (UKWR) plant was ordered to pay £71,335 and a victim surcharge of £120 at a Teesside Crown Court. No injuries. |
[64] Incident: March 2014. | Dust explosion | St. Augustine, Florida (USA) | Indianhead Biomass Services plant: An explosion occurred in March 2014, injuring two workers. |
[64] Incident: July 2014. | Dust explosion | St. Augustine, Florida (USA) | Indianhead Biomass Services plant: Another explosion occurred in July 2014, injuring two workers. |
[65] Incident: 2014. | Uncertain cause (fire) | Aurangabad, India | A pile of bagasse and biomass waste stored at the Shendra Green Energy biomass power facility caught fire. No injuries. |
[66] Incident: 2015. | Self-heating | Montril, Spain | A major fire broke out in a pile of biomass chips at the Las Azucenas dock in Montril. No injuries. |
[67] Incident: 2015. | Self-heating | Tracy, USA | A Tracy Storage Facility owned by Agra Marketing Group caught fire after not following biomass pile size regulations. The facility is a 40-acre “storage and solar drying facility” for agricultural by-products. The fire required 500,000 to 1 million gallons of water to extinguish the fire. No reported injuries. |
[66] Incident: January 2015. | Self-heating | Fort St. John, British Columbia | A “hog pile” of leftover tree bark was believed to have spontaneously combusted at a wood processing mill near Fort St. John, British Columbia. It took eight hours to contain the fire. |
[68] Incident: 15 January 2015. | Uncertain cause (fire) | Port of Southampton, England | Large biomass pile (owned by Eco Sustainable Solutions Limited) caught on fire at King George Graving Dock on 13 January 2015. |
[40] Incident: 30 January 2015. | Uncertain cause (fire) | Motril, Spain | A major fire broke out in a pile of biomass chips on 30 January 2015. |
[69] Incident: 23 September 2015. | Dust explosion (suspected) | Borssele, Zeeland (Netherlands) | Two explosions occurred in a biomass powerplant on 23 September 2015, were thought to be started by dust igniting in the biomass storage facility which was being dismantled. Four people were hospitalized, two of which were seriously injured. |
[70] Incident: 5 November 2015. | Self heating | Port of Tyne, UK | Wood pellets began to smolder in a cargo hold of a ship carrying 11,000 tonnes of wood pellets (November 2015). 100 tonnes of smoldering pellets were unloaded and left to cool on the dock side. |
[71] Incident: 15 December 2015. | Uncertain cause (fire) | Alexandra Docks, (Newport) Wales, UK | ~20,000 tons of woodchips caught fire on 5 December 2015 at the Newport Docks. Several attempts were needed to put out the blaze. |
[72] Incident: 27 August 2016. | Uncertain cause (fire) | Ballachulish Bridge, UK | A building full of wood chips caught on fire near Ballachulish Bridge on 27 August 2016. No reported injuries. |
[73] Incident: 11 September 2016. | Uncertain cause (fire) | White City, Oregon (USA) | 2 sawdust fires were reported from Biomass One on 11 September 2016 (flames over 25 feet high). Fire origin was unclear. No reported injuries. |
[74] Incident: 12 March 2017. | Self heating | Chokchai district, Thailand | 500 tonne biomass pile caught on fire at the Advanced Agro-Power Plant in Tambon, Chokchai (Thailand) on 12 March 2017 due to accumulated heat. |
[75] Incident: 12 April 2017. | Uncertain cause (fire) | Springfield, Massachusetts (USA) | A wood chip silo fire at Springfield Power (owned by Korea East West Power Company) took place on 12 April 2017. No serious injuries. |
[76] Incident: 15 April 2017. | Self heating (suspected) | Port Arthur, Texas (USA) | A persistent smoldering fire started in a wood pellets silo (German Pellets) on Sat, 15 April 2017. It took ~2 weeks to completely extinguish the fire. No injuries. |
[77] Incident: 11 June 2017. | Uncertain cause (fire) | West Sussex, England | A fire occurred in a 500 tonne pile of wood chippings within a 3000 m2 warehouse at Rabbit Waste Management (stored for incineration). No reported injuries. |
[78] Incident: 10 June 2017. | Uncertain cause (fire) | Cottondale, Florida (USA) | Enviva’s wood pellet mill caught fire on 10 June 2017. Two workers were treated for smoke inhalation. |
[79] Incident: 15 July 2017. | Self-heating (suspected) | Lumby, British Columbia | A wood chip pile (reserve pile for Tolka Industries) caught on fire in the middle of Lundy, BC. The fire chief deemed the cause as being spontaneous combustion. No reported injuries. |
[80] Incident: 24 August 2017. | Self Heating (suspected) | Prince George, British Columbia | 24 August 2017: Finished pellets began smoldering in a silo at Pacific Bioenergy Plant. No injuries. |
[81] Incident: 2 November 2017. | Uncertain cause (fire) | Williams Lake, British Columbia | A large fire occurred at Tolko’s Lakeview sawmill in Williams Lake BC. Several flare-ups took place afterwards. Significant damages were incurred but no injuries were reported. |
[82] Incident: 29 December 2017. | Uncertain cause (fire) | Kenora, Ontario | A fire took place on 29 December 2017 at Kenora Forest Products sawmill. Two kilns were destroyed (damages estimated at $850,000). No reported injuries. |
[83] Incident: 6 February 2018. | Self heating (suspected) | Port Alberni, British Columbia | A fire took place at Western Forest Products’ Alberni pacific Division Mill (Port Alberni, BC) on 6 February. The fire was thought to have started in a hog pile which was smoldering before fire crews arrived. |
Appendix B
Appendix C
Year | Dust Explosion | Self-Heating | Uncertain Cause (Fire) | Off-Gassing (Suffocation) | Reported Incident Total |
---|---|---|---|---|---|
2000 | |||||
2001 | 1 | 1 | |||
2002 | 1 | 1 | 2 | ||
2003 | 2 | 1 | 1 | 4 | |
2004 | 1 | 1 | |||
2005 | 1 | 1 | 1 | 3 | |
2006 | 1 | 2 | 3 | ||
2007 | 1 | 2 | 3 | ||
2008 | 1 | 1 | |||
2009 | 1 | 1 | 2 | ||
2010 | 1 | 2 | 3 | ||
2011 | 1 | 1 | 1 | 1 | 4 |
2012 | 3 | 2 | 1 | 6 | |
2013 | 4 | 1 | 5 | ||
2014 | 3 | 2 | 2 | 7 | |
2015 | 1 | 4 | 3 | 8 | |
2016 | 2 | 2 | |||
2017 | 4 | 5 | 9 | ||
2018 | 1 | 1 | |||
Total: | 17 | 18 | 18 | 12 | 65 |
Incident Type | North America | Europe | Scandinavia (Denmark, Norway, Sweden) | Oceania (New Zealand) | Asia |
---|---|---|---|---|---|
Dust Explosion | 10 | 5 | 1 | 1 | |
Self-heating | 9 | 7 | 1 | 1 | |
Uncertain Cause (Fire) | 9 | 8 | 1 | ||
Off-Gassing | 1 | 6 | 5 | ||
Total: | 29 | 26 | 7 | 1 | 2 |
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Krigstin, S.; Wetzel, S.; Jayabala, N.; Helmeste, C.; Madrali, S.; Agnew, J.; Volpe, S. Recent Health and Safety Incident Trends Related to the Storage of Woody Biomass: A Need for Improved Monitoring Strategies. Forests 2018, 9, 538. https://doi.org/10.3390/f9090538
Krigstin S, Wetzel S, Jayabala N, Helmeste C, Madrali S, Agnew J, Volpe S. Recent Health and Safety Incident Trends Related to the Storage of Woody Biomass: A Need for Improved Monitoring Strategies. Forests. 2018; 9(9):538. https://doi.org/10.3390/f9090538
Chicago/Turabian StyleKrigstin, Sally, Suzanne Wetzel, Nivatha Jayabala, Christopher Helmeste, Sebnem Madrali, Joy Agnew, and Sylvain Volpe. 2018. "Recent Health and Safety Incident Trends Related to the Storage of Woody Biomass: A Need for Improved Monitoring Strategies" Forests 9, no. 9: 538. https://doi.org/10.3390/f9090538
APA StyleKrigstin, S., Wetzel, S., Jayabala, N., Helmeste, C., Madrali, S., Agnew, J., & Volpe, S. (2018). Recent Health and Safety Incident Trends Related to the Storage of Woody Biomass: A Need for Improved Monitoring Strategies. Forests, 9(9), 538. https://doi.org/10.3390/f9090538