Effect of Pulse Frequency on Microstructure and Mechanical Properties of 2198 Al-Li Alloy Joints Obtained by Ultrahigh-Frequency Pulse AC CMT Welding
Abstract
:1. Introduction
2. Experimental Procedures
3. Results and Discussion
3.1. Macroscopic Morphology of the Welded Joints
3.2. Pores in Welded Joints
3.3. Microscopic Structure of the Welded Joints
3.3.1. The Microscopic Structure of the Fine Equiaxed Grain Zone (EQZ)
3.3.2. The Microscopic Structure of the WM
3.4. Mechanical Properties of the Welded Joints
3.4.1. Microhardness of the Welded Joints
3.4.2. Tensile Properties of the Welded Joints
4. Conclusions
- (1)
- According to the electromagnetic theory, the coupled ultrahigh-frequency current generated electromagnetic force which played a part in stirring the liquid metal in molten pool. The welded joints were smooth and homogeneous; metallic luster and uniform ripples can be seen on the welds surface when the frequency of coupled pulse current were 60 kHz and 70 kHz.
- (2)
- Under the action of electromagnetic force and surface tension, the flowing liquid metal was conducive to bubbles escaping. The size and number of the weld pores decreased with the increase of coupled current frequency. The porosity was the minimum when the frequency was 60 kHz.
- (3)
- The molten pool was scoured and stirred by the electromagnetic force which provided the sites of heterogeneous nucleation for the nucleation and grain refinement. The width of fine EQZ became larger, and a large amount of equiaxed non-dendrite grains was observed in the WM at frequency of 50 kHz, 60 kHz, and 70 kHz, respectively.
- (4)
- When the frequency of the coupled pulse current was 60 kHz, the weld porosity was the minimum and grain size in WM were the smallest. The average microhardness of WM and tensile strength of the welded joints were the highest, 116 HV0.1 and 338 MPa, respectively. The fracture mode of the welded joints is quasi-cleavage fracture.
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Base Current Ib/A | Pulse Current Ip/A | Welding Rate v/(cm·min−1) | Gas Flow Rate q/(L·min−1) | EP Duration (ms) | EN Duration (ms) |
---|---|---|---|---|---|
85 | 30 | 70 | 20 | 130 | 80 |
Materials | Cu | Li | Zn | Mn | Mg | Si | Fe | Al |
---|---|---|---|---|---|---|---|---|
2198 | 2.9–3.5 | 0.8–1.1 | ≤0.35 | ≤0.5 | 0.25–0.8 | ≤0.08 | ≤0.01 | Bal. |
ER4043 | 0.3 | - | 0.1 | 0.05 | 0.05 | 4.5–6.0 | 0.8 | Bal. |
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Wang, L.; Suo, Y.; Wu, C.; Wang, D.; Liang, Z. Effect of Pulse Frequency on Microstructure and Mechanical Properties of 2198 Al-Li Alloy Joints Obtained by Ultrahigh-Frequency Pulse AC CMT Welding. Materials 2019, 12, 79. https://doi.org/10.3390/ma12010079
Wang L, Suo Y, Wu C, Wang D, Liang Z. Effect of Pulse Frequency on Microstructure and Mechanical Properties of 2198 Al-Li Alloy Joints Obtained by Ultrahigh-Frequency Pulse AC CMT Welding. Materials. 2019; 12(1):79. https://doi.org/10.3390/ma12010079
Chicago/Turabian StyleWang, Liwei, Yingchao Suo, Chaofeng Wu, Dianlong Wang, and Zhimin Liang. 2019. "Effect of Pulse Frequency on Microstructure and Mechanical Properties of 2198 Al-Li Alloy Joints Obtained by Ultrahigh-Frequency Pulse AC CMT Welding" Materials 12, no. 1: 79. https://doi.org/10.3390/ma12010079
APA StyleWang, L., Suo, Y., Wu, C., Wang, D., & Liang, Z. (2019). Effect of Pulse Frequency on Microstructure and Mechanical Properties of 2198 Al-Li Alloy Joints Obtained by Ultrahigh-Frequency Pulse AC CMT Welding. Materials, 12(1), 79. https://doi.org/10.3390/ma12010079