LNG–Air Mixture as a Supplementary Energy Injection into a Biogas Distribution Network
Abstract
:1. Introduction
2. Theoretical Analysis
2.1. Interchangeability of Biogas with Methane-Air
2.2. Flammability of the Methane-Air Mixed Gas
2.2.1. Explosive Limits of Methane-Air
2.2.2. Explosive Limits of the Total Mixture
3. Experimental Setup
3.1. A Pilot Blending System
3.2. Combustion Experimental Rigs
4. Results
4.1. Experimental Results of Blending
4.2. Experimental Results of Combustion
4.2.1. Flame Shape
4.2.2. Flame Stabilization
5. Conclusions
- According to the interchangeability analysis of the WI and CP indices, the security assessment on the total mixture explosion limits, as well as the adaptability analysis of combustion performance, an optimum gas mixing scheme with a methane/air ratio in the range of 49:51–53:47 was obtained.
- The mixer–ejector exhaust experiment indicated that the methane/air ratio increased with a decrease in the inlet pressure and an increase in the outlet pressure. In addition, a minimum injection pressure of 0.25 MPa was recommended to ensure that the oven former pressure met the regulation requirements. Under the same injection pressure, the pressure difference between the mixer–ejector declined with the outlet pressure, which led to less pressure energy being devoted to air entrainment. Conversely, the air fraction in the mixture rose with increasing inlet pressure.
- Similar yellow-tipping and lifting limits were observed regardless of the methane/air ratio. The lifting critical curve decreased with the primary air coefficient, but the yellow-tipping curve increased with the primary air ratio. However, there was an obvious difference between the excessive CO content curves of the two tested gases. The CO content limits of the comparative gas moved right versus the substitute gas, so that a smaller stable flame zone was obtained.
- The methane/air mixture could be fully interchanged with the 6T biogas due to the wide flame limits of stability under which perfect combustion performance and emission behavior were achieved.
Acknowledgments
Author Contributions
Conflicts of Interest
References
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Fuel Properties | 12T Reference Gas | 6T Reference Gas | Biogas | LNG |
---|---|---|---|---|
Methane (vol-%) | 100 | 53.40 | 60 | 99.70 |
Ethane (vol-%) | 0 | 0 | 0 | 0.07 |
Propane (vol-%) | 0 | 0 | 0 | 0.01 |
C4 (vol-%) | 0 | 0 | 0 | 0 |
C5 (vol-%) | 0 | 0 | 0 | 0 |
Hydrogen (vol-%) | 0 | 0 | 0 | 0 |
Nitrogen (vol-%) | 0 | 46.60 | 0 | 0.15 |
Oxygen (vol-%) | 0 | 0 | 0 | 0.02 |
Carbon monoxide (vol-%) | 0 | 0 | 0 | 0 |
Carbon dioxide (vol-%) | 0 | 0 | 40 | 0.05 |
Helium (vol-%) | 0 | 0 | 0 | 0 |
High heating value (MJ/m3) | 37.7680 | 20.1800 | 22.6610 | 37.7110 |
Low heating value (MJ/m3) | 34.0331 | 18.1600 | 20.4198 | 35.8487 |
Relative density | 0.5548 | 0.7470 | 0.9445 | 0.5560 |
Higher Wobbe Index (MJ/m3) | 50.7040 | 23.3500 | 23.3167 | 50.5744 |
Combustion Potential | 40.2754 | 18.5000 | 18.5210 | 40.2146 |
Gas Specification | Explosive Limits of Methane/Air Mixture | |
---|---|---|
LEL | UEL | |
Methane (60%) + CO2 (40%) | 8.22 | 24.18 |
Methane (49%) + air (51%) | 10.41 | 30.61 |
Methane (53%) + air (47%) | 9.62 | 28.30 |
Items | Value |
---|---|
Injection pressure ratio | 0.2 |
Critical pressure ratio | 0.5 |
Nozzle mouth area (mm2) | 2.6 |
Emanation entrance diameter (mm) | 6.2 |
Nozzle diameter (mm) | 1.8 |
Cited emanation entrance diameter (mm) | 10.9 |
Area of nozzle throat (mm) | 8.3 |
Ejector diameter(mm) | 16.7 |
Diffuser outlet cross section diameter (mm) | 13.2 |
Distance of nozzle mouth section to throat section (mm) | 14.7 |
Mixing length (mm) | 50.0 |
Diffuser length (mm) | 39.5 |
Mixer gas supply pressure (Pa) | 113278.7 |
Recovery static pressure in diffuser (Pa) | 10817.9 |
Static pressure recovery coefficient in diffuser | 1.9 |
Parameters | Figure |
---|---|
Type | JZZ-Double ring burner |
Nominal working pressure | 1.6 kPa |
Nominal heat load | 3.26 kW |
Thermal efficiency | ≥57% |
Pipe interface size | 9.5 mm |
Port width (mm) | 0.56 mm |
Number of ports | Inner ring cap: 14 Outer ring cap: 31 |
Area of single port (mm2) | Inner ring cap: 4.48 Outer ring cap: 5.83 |
Test Items | Value | |||||
---|---|---|---|---|---|---|
Atmospheric pressure (kPa) | 99.27 | |||||
Relative humidity (%) | 77.00 | |||||
Gas components (vol-%) | 47% air + 53% methane | |||||
Oven former pressure (kPa) | 0.80 | 1.00 | 1.20 | 1.40 | 1.60 | |
Gas temperature (°C) | 12.00 | 12.00 | 12.00 | 12.00 | 12.00 | |
Saturated steam pressure (kPa) | 1.07 | 1.07 | 1.07 | 1.07 | 1.07 | |
Gas volume flow (m3/h) | 0.58 | 0.68 | 0.77 | 0.87 | 0.96 | |
Actual heat input (kW) | 3.18 | 3.74 | 4.24 | 4.80 | 5.31 | |
Thermal intensity of burner port (W/mm2) | 13.07 | 15.35 | 17.42 | 19.72 | 21.80 | |
Lifting | O2 content in mixed gas (%) | 18.96 | 18.75 | 18.58 | 18.34 | 18.11 |
Primary air coefficient | 0.93 | 0.82 | 0.74 | 0.66 | 0.59 | |
Yellow tipping | O2 content in mixed gas (%) | 15.63 | 16.89 | 17.37 | 17.72 | 17.94 |
Primary air coefficient | 0.22 | 0.35 | 0.42 | 0.49 | 0.54 |
Test Items | Value | ||||
---|---|---|---|---|---|
Atmospheric pressure (kPa) | 99.35 | ||||
Relative humidity (%) | 66.00 | ||||
Gas components (vol-%) | 47% air + 53% methane | ||||
CO2 content in air (%) | 0 | ||||
Oven former pressure (kPa) | 0.80 | 1.00 | 1.20 | 1.40 | 1.60 |
Gas temperature (°C) | 13.40 | 13.50 | 13.90 | 13.80 | 14.00 |
Saturated steam pressure (kPa) | 1.02 | 1.02 | 1.05 | 1.04 | 1.06 |
Gas volume flow (m3/h) | 0.58 | 0.68 | 0.77 | 0.87 | 0.96 |
Actual heat input (kW) | 3.14 | 3.69 | 4.17 | 4.73 | 5.22 |
Thermal intensity of burner port(W/mm2) | 12.89 | 15.14 | 17.15 | 19.42 | 21.45 |
O2 content in mixed gas (%) | 16.02 | 17.09 | 17.65 | 18.02 | 18.24 |
Primary air coefficient | 0.25 | 0.38 | 0.47 | 0.56 | 0.62 |
CO2 content in dry flue gas (%) | 6.21 | 6.54 | 6.92 | 7.06 | 7.19 |
CO content in dry flue gas (ppm) | 3.00 | 3.00 | 3.00 | 3.00 | 3.00 |
CO content in dry flue gas (%, primary air coefficient is 1) | 0.0567 | 0.0538 | 0.0509 | 0.0499 | 0.0490 |
Test Items | Value | |||||
---|---|---|---|---|---|---|
Atmospheric pressure (kPa) | 99.03 | |||||
Relative humidity (%) | 64.00 | |||||
Gas components (vol-%) | 41% air + 59% methane | |||||
Oven former pressure (kPa) | 0.80 | 1.00 | 1.20 | 1.40 | 1.60 | |
Gas temperature (°C) | 12.70 | 12.70 | 12.70 | 12.70 | 12.70 | |
Saturated steam pressure (kPa) | 0.95 | 0.95 | 0.95 | 0.95 | 0.95 | |
Gas volume flow (m3/h) | 0.58 | 0.68 | 0.77 | 0.87 | 0.96 | |
Actual heat input (kW) | 3.59 | 4.22 | 4.79 | 5.42 | 5.99 | |
Thermal intensity of burner port (W/mm2) | 14.76 | 17.33 | 19.67 | 22.27 | 24.62 | |
Lifting | O2 content in mixed gas (%) | 18.57 | 18.11 | 17.69 | 17.25 | 16.73 |
Primary air coefficient | 0.76 | 0.61 | 0.51 | 0.42 | 0.35 | |
Yellow tipping | O2 content in mixed gas (%) | 12.86 | 15.27 | 16.13 | 16.71 | 17.05 |
Primary air coefficient | 0.10 | 0.21 | 0.28 | 0.35 | 0.39 |
Test Items | Value | ||||
---|---|---|---|---|---|
Atmospheric pressure (kPa) | 99.52 | ||||
Relative humidity (%) | 79.00 | ||||
Gas components (vol-%) | 41% air + 59% methane | ||||
CO2 content in air (%) | 0 | ||||
Oven former pressure (kPa) | 0.80 | 1.00 | 1.20 | 1.40 | 1.60 |
Gas temperature (°C) | 13.20 | 13.50 | 13.80 | 14.00 | 14.30 |
Saturated steam pressure (kPa) | 1.17 | 1.20 | 1.23 | 1.25 | 1.28 |
Gas volume flow (m3/h) | 0.58 | 0.68 | 0.77 | 0.87 | 0.96 |
Actual heat input (kW) | 3.56 | 4.18 | 4.73 | 5.35 | 5.91 |
Thermal intensity of burner port (W/mm2) | 14.62 | 17.15 | 19.44 | 21.99 | 24.28 |
O2 content in mixed gas (%) | 17.59 | 17.98 | 18.21 | 18.43 | 18.69 |
Primary air coefficient | 0.49 | 0.57 | 0.64 | 0.71 | 0.82 |
CO2 content in dry flue gas (%) | 8.12 | 8.26 | 8.41 | 8.58 | 8.67 |
CO content in dry flue gas (ppm) | 4.00 | 4.00 | 4.00 | 4.00 | 4.00 |
CO content in dry flue gas (%, primary air coefficient is 1) | 0.0578 | 0.0568 | 0.0558 | 0.0547 | 0.0542 |
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Zhou, Y.; Peng, S.; Huang, X.; Wu, C.; Zhang, J. LNG–Air Mixture as a Supplementary Energy Injection into a Biogas Distribution Network. Energies 2017, 10, 1902. https://doi.org/10.3390/en10111902
Zhou Y, Peng S, Huang X, Wu C, Zhang J. LNG–Air Mixture as a Supplementary Energy Injection into a Biogas Distribution Network. Energies. 2017; 10(11):1902. https://doi.org/10.3390/en10111902
Chicago/Turabian StyleZhou, Yang, Shini Peng, Xiaomei Huang, Chang Wu, and Jing Zhang. 2017. "LNG–Air Mixture as a Supplementary Energy Injection into a Biogas Distribution Network" Energies 10, no. 11: 1902. https://doi.org/10.3390/en10111902
APA StyleZhou, Y., Peng, S., Huang, X., Wu, C., & Zhang, J. (2017). LNG–Air Mixture as a Supplementary Energy Injection into a Biogas Distribution Network. Energies, 10(11), 1902. https://doi.org/10.3390/en10111902