2.1. Evaluating the Significant Nutrient Factors Using Plackett–Burman Design
The Plackett–Burman design with two coded levels for all twelve runs was employed to analyze comprehensively the influence of nine nutrient components on the response value-lipid production. The lipid production was the product of lipid content and biomass, the importance of which is above the lipid content and growth rate individually. Therefore, lipid production was a reliable indicator for evaluating algal species for biodiesel production [
20]. The experimental data, illustrated in
Table 1 and
Supplementary Table S1, were calculated by the Design-Expert software, and the results of variance analysis and the estimation of parameters are listed in
Table 2. The
p-value was used to evaluate the significance of the variable. When the
p-value of the variable was less than 5%, it represented that the variable had significant effects on the response value. To further assess the effect of the variable, coefficient estimate was applied. Lipid production could grow with increasing concentrations of the variable if the coefficient estimate were positive; conversely, the value was negative, indicating that lipid production was negatively correlated with the variable levels [
28]. As shown in
Table 2, A
5 solution, soil extract and NaH
2PO
4·2H
2O had a negative effect, whereas the other factors displayed a positive effect on lipid production. NaH
2PO
4·2H
2O was the most important variable impacting lipid production and growth, with
p-value less than 0.0001. With decreasing phosphate concentrations from 100 mg L
−1 to 25 mg L
−1, the cellular lipid content in microalgae
Scenedesmus sp. increased evidently, where the
p-value was less than 0.001. Furthermore, low phosphate had a positive effect on biomass associated with inducing a higher lipid accumulation in cells. Therefore, lipid production was observed to be more with the low phosphate medium than with the high phosphate medium (
Table 2).
So far, various studies have been carried out to demonstrate that the nitrogen source was the important nutrition in the medium affecting the growth and lipid accumulation [
13]. There was evidence to suggest that nitrogen deficiency could stimulate lipid accumulation [
29,
30]. However, under the applied experimental conditions, this phenomenon was not observed; instead, NaNO
3 had a positive effect on lipid production (
Table 2). The reason might be that the NaNO
3 concentration did not reach the limiting level for
Scenedesmus sp. In fact, these experiments were limited to nine days of culture, and the nitrogen level was set in the range of 250 and 1,000 mg·L
−1, which was higher than that previously reported [
29]. In a short period of time, the NaNO
3 may not be depleted and reach the limiting level. Additionally, although the lipid production was increased with the increasing nitrogen level, the contribution of NaNO
3 was low, with 4.47%.
Table 1.
Results and experimental layout of Scenedesmus sp. in a Plackett–Burman design.
Table 1.
Results and experimental layout of Scenedesmus sp. in a Plackett–Burman design.
Run | X1 | X2 | X3 | X4 | X5 | X6 | X7 | X8 | X9 | Lipid production (mg·L−1) |
---|
1 | 4 | 200 | 25 | 1000 | 40 | 100 | 0.5 | 0.5 | 0.5 | 230.38 |
2 | 1 | 200 | 100 | 250 | 40 | 100 | 2 | 0.5 | 0.5 | 174.27 |
3 | 4 | 50 | 100 | 1000 | 10 | 100 | 2 | 2 | 0.5 | 188.56 |
4 | 1 | 200 | 25 | 1000 | 40 | 20 | 2 | 2 | 2 | 208.85 |
5 | 1 | 50 | 100 | 250 | 40 | 100 | 0.5 | 2 | 2 | 152.85 |
6 | 1 | 50 | 25 | 1000 | 10 | 100 | 2 | 0.5 | 2 | 199.58 |
7 | 4 | 50 | 25 | 250 | 40 | 20 | 2 | 2 | 0.5 | 215.37 |
8 | 4 | 200 | 25 | 250 | 10 | 100 | 0.5 | 2 | 2 | 214.41 |
9 | 4 | 200 | 100 | 250 | 10 | 20 | 2 | 0.5 | 2 | 173.23 |
10 | 1 | 200 | 100 | 1000 | 10 | 20 | 0.5 | 2 | 0.5 | 166.16 |
11 | 4 | 50 | 100 | 1000 | 40 | 20 | 0.5 | 0.5 | 2 | 188.82 |
12 | 1 | 50 | 25 | 250 | 10 | 20 | 0.5 | 0.5 | 0.5 | 196.58 |
Table 2.
Statistical analysis of the Plackett–Burman experiment design.
Table 2.
Statistical analysis of the Plackett–Burman experiment design.
Factor | Level | Effect | Sum of Squares | Contribution % | Coefficient Estimate | t-value | p-value | Effect |
---|
−1 +1 |
---|
NaHCO3 | 1 | 4 | 18.7476 | 1,054.3100 | 18.2703 | 9.37 | 0.0034 | 0.0015 a |
KCl | 50 | 200 | 4.2567 | 54.3576 | 0.9420 | 1.9608 | 0.1537 | — |
NaH2PO4·2H2O | 25 | 100 | −36.8800 | 4080.4000 | 70.7096 | −18.6075 | 0.0006 | <0.0001 a |
NaNO3 | 250 | 1000 | 9.2733 | 257.9840 | 4.4706 | 4.4692 | 0.0582 | 0.0477 a |
CaCl2 | 10 | 40 | 5.3367 | 85.4400 | 1.4806 | 2.8358 | 0.1306 | — |
MgSO4·7H2O | 20 | 100 | 1.8400 | 10.1568 | 0.1760 | 1.0875 | 0.3203 | — |
EDTA-Fe3+ | 0.5 | 2 | 1.7767 | 9.4696 | 0.1641 | 1.0558 | 0.2877 | — |
A5 | 0.5 | 2 | −2.7767 | 23.1296 | 0.4008 | −1.5558 | 0.1907 | — |
Soil extract | 0.5 | 2 | −5.5967 | 93.9680 | 1.6284 | −2.6308 | 0.1046 | — |
In this study, NaHCO
3 was also identified as a significant factor for lipid production. It was obvious that increasing the concentration of carbon could dramatically promote the growth rate of
Scenedesmus sp. (
p-value lower than 0.0001). The lipid production was improved considerably with increasing carbon concentration, which accounted for 18.27% of the total contribution (
Table 2). This was in agreement with previous reports [
16,
31,
32]. For instance, the lipid production was significantly increased when supplemented with 2 g·L
−1 bicarbonate, compared with zero and 1 g·L
−1 bicarbonate in microalga
Tetraselmis suecica and
Nannochlorpsis salina [
16]. Besides, growing well in a high level of NaHCO
3 (3 g·L
−1) implied that
Scenedesmus sp. had a high tolerance for alkalinity.
In conclusion, NaH2PO4·2H2O, NaHCO3 and NaNO3 were the important variables impacting lipid production, whereas other factors were insignificant, suggesting that they were not limiting in the process of lipid production. Therefore, NaH2PO4·2H2O, NaHCO3 and NaNO3 were chosen to make further optimization by the Box–Behnken design.
In order to check the fit of the model,
R2 and
F-value were calculated. Here,
R2 was 0.9345, indicating that 93.45% of the data in Plackett–Burman design could be explained by the model; that is, the proposed model was reasonable. Moreover, the model
F-value of 38.05 demonstrated that the model was significant, as revealed by a
p-value lower than 0.0001, which further supported that the model was fit to these data. From the analysis of
Radj2 and
Rpred2, the
Rpred2 of 0.8526 was in good agreement with the
Radj2 of 0.9099 (
Table 2). In conclusion, the model was used to explain the data well.
2.2. Identifying the Best Culture Conditions for Lipid Production Using Box–Behnken Design
Based on the results of the previous experiments, the Box–Behnken design was used to further confirm the optimum concentrations of NaH
2PO
4·2H
2O, NaHCO
3 and NaNO
3, to maximize lipid production. In this experiment, five replicates of the center points and twelve star points were required, resulting in a total number of seventeen experiments.
Table 3 presented the experimental project and the experimental and predicted values of response. Among the seventeen experiments, experiment seventeen (NaHCO
3, NaH
2PO
4·2H
2O and NaNO
3 concentrations of 3 g L
−1, 15 mg L
−1, 750 mg L
−1) offered the highest lipid production (315.74 mg L
−1), while experiment five (NaHCO
3, NaH
2PO
4·2H
2O and NaNO
3 concentrations of 2 g L
−1, 15 mg L
−1, 500 mg L
−1) provided the lowest total lipid production (171.96 mg L
−1).
Table 3.
Experimental design and lipid production in the Box-Behnken design.
Table 3.
Experimental design and lipid production in the Box-Behnken design.
Run | NaHCO3 (g L−1) | NaH2PO4·2H2O (mg L−1) | NaNO3 (mg L−1) | Lipid production (mg L−1) |
---|
Experimental | Predicted |
---|
1 | 2 | 10 | 750 | 207.53 | 207.77 |
2 | 4 | 10 | 750 | 211.29 | 209.08 |
3 | 2 | 20 | 750 | 186.23 | 188.44 |
4 | 4 | 20 | 750 | 229.44 | 229.20 |
5 | 2 | 15 | 500 | 171.96 | 166.17 |
6 | 4 | 15 | 500 | 201.35 | 198.01 |
7 | 2 | 15 | 1000 | 203.78 | 207.12 |
8 | 4 | 15 | 1000 | 211.58 | 217.37 |
9 | 3 | 10 | 500 | 240.55 | 246.1 |
10 | 3 | 20 | 500 | 200.97 | 204.55 |
11 | 3 | 10 | 1000 | 237.89 | 234.31 |
12 | 3 | 20 | 1000 | 282.19 | 276.64 |
13 | 3 | 15 | 750 | 304.86 | 307.51 |
14 | 3 | 15 | 750 | 305.22 | 307.51 |
15 | 3 | 15 | 750 | 310.39 | 307.51 |
16 | 3 | 15 | 750 | 301.35 | 307.51 |
17 | 3 | 15 | 750 | 315.74 | 307.51 |
By applying multiple regression analysis on the data above, the equation for lipid production was established as follows:
In order to investigate the adequacy of the model, multiple regression analyses on the data were applied. The results are listed in
Table 4, which were mainly the individual effects of all variables and their interactions on lipid production. The multiple correlation coefficient
R2 of 0.992 suggested that the quadratic polynomial model was suitable for revealing the mutual relationship of factors and predicting the response values in the study (
Table 4).
As shown in
Table 4, NaHCO
3 and NaNO
3 exerted significant individual and quadratic effects, respectively (
p-value less than 0.05). NaH
2PO
4·2H
2O, varying from 10 mg L
−1 to 20 mg L
−1, was not significant (
p-value more than 0.05), yet with significant quadratic effects for the response value (
p-value less than 0.05).
Table 4.
Statistical analysis of the Box−Behnken experiment design.
Table 4.
Statistical analysis of the Box−Behnken experiment design.
Factor | Sum of squares | Degree of Freedom | Mean square | Coefficient Estimate | F-value | p-value |
---|
Model | 38,929.9101 | 9 | 4,325.5456 | 307.5120 | 96.8736 | <0.0001 |
NaHCO3 | 885.3632 | 1 | 885.3632 | 10.5200 | 19.8283 | 0.0030 |
NaH2PO4·2H2O | 0.3081 | 1 | 0.3081 | 0.1963 | 0.0069 | 0.9361 |
NaNO3 | 1,818.3465 | 1 | 1,818.3465 | 15.0763 | 40.7231 | 0.0004 |
NaHCO3*NaH2PO4·2H2O | 389.0756 | 1 | 389.0756 | 9.8625 | 8.7136 | 0.0213 |
NaHCO3*NaNO3 | 116.5320 | 1 | 116.5320 | −5.3975 | 2.6098 | 0.1502 |
NaH2PO4·2H2O*NaNO3 | 1,758.9636 | 1 | 1,758.9396 | 20.9700 | 39.3932 | 0.0004 |
NaHCO32 | 21,261.7504 | 1 | 21,261.7504 | −71.0610 | 476.1715 | <0.0001 |
NaH2PO4·2H2O 2 | 3,260.7386 | 1 | 3,260.7386 | −27.8285 | 73.0265 | <0.0001 |
NaNO32 | 6,497.6563 | 1 | 6,497.6563 | −39.2835 | 145.5195 | <0.0001 |
Residual | 312.5602 | 7 | 44.6515 | | | |
Lack of fit | 186.3207 | 3 | 62.1069 | | 1.9679 | 0.2609 |
Pure error | 126.2395 | 4 | 31.5599 | | | |
Corr. total | 39,242.4703 | 16 | | | | |
Model | 38,929.9101 | 9 | 4,325.5456 | 307.5120 | 96.8736 | <0.0001 |
The interactions between three parameters (NaHCO
3, NaH
2PO
4·2H
2O and NaNO
3) and lipid production were revealed by response surface plots and contour plots, as shown in
Figure 1.
Figure 1A represents the effects of NaHCO
3 and NaH
2PO
4·2H
2O levels individually and their mutual interaction on the lipid production. Varying NaHCO
3 and NaH
2PO
4·2H
2O concentration mutual interactions had a significant effect on the total lipid production value. The increase in NaHCO
3 and NaH
2PO
4·2H
2O concentrations enhanced the production of lipid initially, but then, with increasing their concentrations further, which exceed 3.07 and 15.49 mg L
−1, respectively, the lipid production could decrease. The highest response value was observed at 3.07 g L
−1 NaHCO
3 and 15.48 mg L
−1 NaH
2PO
4·2H
2O (
Figure 1A). A similar phenomenon was observed in
Figure 1B with NaH
2PO
4·2H
2O and NaNO
3 while maintaining other variables constant. However, the lipid production was almost constant when NaHCO
3 and NaNO
3 concentrations were increased at a fixed NaH
2PO
4·2H
2O concentration (
Figure 1C). This implied that the interaction between NaHCO
3 and NaNO
3 did not have a significant effect on lipid production under nitrogen sufficiency.
According to the attained results and the equation, the model predicted the maximum lipid production of 309.50 mg L−1 in the concentration of 3.07 g L−1 NaHCO3, 15.49 mg L−1 NaH2PO4·2H2O and 803.21 mg L−1 NaNO3. The final optimum condition was as follows: NaHCO3, 3.07 g L−1; NaH2PO4·2H2O, 0.01549 g L−1; NaNO3, 0.80321 g L−1; CaCl2, 0.02 g L−1; MgSO4·7H2O, 0.05 g L−1; KCl, 0.1 g L−1; A5, 1 mL L−1; EDTA-Fe3+, 1 mL L−1; soil extract, 1 mL L−1. Under the optimum condition, the biomass and lipid content were 0.93 g·L−1 and 32.69% dry weight (dw), which were increased 13.41% and 36.32% more than those of the original condition, respectively. The observed lipid production was 304.02 mg·L−1, agreeing well with the predicted value, indicating that the model was valid. Compared with that under the original culture condition, lipid production increased 54.64%.
Figure 1.
Three-dimensional response surface plots for lipid production showing the interactions effects of (A) NaHCO3 and NaH2PO4·2H2O; (B) NaH2PO4·2H2O and NaNO3; and (C) NaHCO3 and NaNO3.
Figure 1.
Three-dimensional response surface plots for lipid production showing the interactions effects of (A) NaHCO3 and NaH2PO4·2H2O; (B) NaH2PO4·2H2O and NaNO3; and (C) NaHCO3 and NaNO3.
2.3. Lipid Analysis and Fatty Acid Composition
The lipid profiles and fatty acid composition of
Scenedesmus sp. were studied to evaluate the optimum medium in terms of lipid quality. As shown in
Table 5, whatever the culture conditions applied, the fatty acid composition of
Scenedesmus sp. was similar. The dominant fatty acids included palmitic acid (C16:0), oleic acid (C18:1), linoleic acid (C18:2) and linolenic acid (C18:3), accounting for about 90% of the total fatty acids. Demirbas and Demirbas [
33] reported that C16:0 and C18:1 were the most important fatty acids, which were considered as the indicators for the quality of biodiesel. In the study, we observed that the C16:0 and C18:1 presented in major quantities (about 60% of the total fatty acids), implying that
Scenedesmus sp. was suitable for biodiesel production. Similar results were reported by Chen
et al. [
34].
Table 5.
Fatty acid composition of Scenedesmus sp. (a) in the original medium; (b) in the optimized medium. Values were given as the means of total FAME percentage ± standard deviation.
Table 5.
Fatty acid composition of Scenedesmus sp. (a) in the original medium; (b) in the optimized medium. Values were given as the means of total FAME percentage ± standard deviation.
Fatty acid (%) | C16:0 | C16:1 | C16:2 | C18:0 | C18:1 | C18:2 | C18:3 |
---|
a | 29.43 ± 1.75 | 1.99 ± 0.69 | 2.42 ± 0.24 | 7.33 ± 0.13 | 30.04 ± 1.02 | 13.60 ± 0.45 | 12.76 ± 0.26 |
b | 30.77 ± 0.76 | 1.96 ± 0.54 | 1.37 ± 0.02 | 3.41 ± 0.09 | 36.27 ± 0.78 | 11.55 ± 0.12 | 12.52 ± 0.39 |
In the study, although no significant differences in fatty acid composition were observed, it was obvious that the exact amount of some fatty acids could alter according to different culture conditions, which was similar to that presented by Miao and Wu [
35]. It is worthwhile to note that C18:1 increased from 30.04% to 36.27% in the optimized medium, which improved the feasibility for producing biodiesels by
Scenedesmus sp. Additionally, it is observed that the microalga,
Scenedesmus sp., had a high percentage of α-linolenic acid (12.52% of the total fatty acid), which played an important role in human health [
36].
The exact amount of each lipid class was detected under the original and optimized conditions. As shown in
Table 6, regardless of whether the medium was optimized, the neutral lipid was a major class (over 80% of total lipids), which was known as the most significant component of biodiesel production. The content of the neutral lipid was remarkably higher than that examined in most of the algal strains [
7,
12]. Guckert and Cooksey [
37] have detailed high pH-induced TAG accumulation in a
Chlorella species. Depending on this, Gardner
et al. [
32] further proposed that the addition of bicarbonate may be a trigger to promote TAG accumulation. In this study, the value of the pH measured by a pH meter exceeded 11 after cultivation for 9 d, which could resulted in the accumulation of the neutral lipid. Additionally, when the pH value of the growing medium was maintained at 9, the content of the neutral lipid was significantly reduced in the preliminary trial. Therefore, we speculated that high pH stress may result in neutral lipid accumulation in
Scenedesmus sp. For
Scenedesmus sp., further experimentation is required to clearly understand if high pH and bicarbonate addition are involved in TAG accumulation.
Table 6.
Lipid class analysis of Scenedesmus sp. (a) in the original medium; (b) in the optimized medium.
Table 6.
Lipid class analysis of Scenedesmus sp. (a) in the original medium; (b) in the optimized medium.
Lipid class | Composition (wt% of total lipids) |
---|
a | b |
---|
Neutral lipid | 81.29 ± 0.65 | 82.32 ± 0.89 |
Glycolipid | 12.56 ± 0.53 | 10.93 ± 0.47 |
Phospholipid | 6.14 ± 0.35 | 6.74 ± 0.76 |