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Article

Hierarchical Sensing Framework for Polymer Degradation Monitoring: A Physics-Constrained Reinforcement Learning Framework for Programmable Material Discovery

1
Department of Chemical Engineering and Materials Science, Stevens Institute of Technology, Hoboken, NJ 07030, USA
2
Department of Computer Science, Stevens Institute of Technology, Hoboken, NJ 07030, USA
3
School of Computer Science, Carnegie Mellon University, Pittsburgh, PA 15213, USA
*
Author to whom correspondence should be addressed.
Sensors 2025, 25(14), 4479; https://doi.org/10.3390/s25144479
Submission received: 13 June 2025 / Revised: 9 July 2025 / Accepted: 11 July 2025 / Published: 18 July 2025
(This article belongs to the Special Issue Functional Polymers and Fibers: Sensing Materials and Applications)

Abstract

The design of materials with programmable degradation profiles presents a fundamental challenge in pattern recognition across molecular space, requiring the identification of complex structure–property relationships within an exponentially large chemical domain. This paper introduces a novel physics-informed deep learning framework that integrates multi-scale molecular sensing data with reinforcement learning algorithms to enable intelligent characterization and prediction of polymer degradation dynamics. Our method combines three key innovations: (1) a dual-channel sensing architecture that fuses spectroscopic signatures from Graph Isomorphism Networks with temporal degradation patterns captured by transformer-based models, enabling comprehensive molecular state detection across multiple scales; (2) a physics-constrained policy network that ensures sensor measurements adhere to thermodynamic principles while optimizing the exploration of degradation pathways; and (3) a hierarchical signal processing system that balances multiple sensing modalities through adaptive weighting schemes learned from experimental feedback. The framework employs curriculum-based training that progressively increases molecular complexity, enabling robust detection of degradation markers linking polymer architectures to enzymatic breakdown kinetics. Experimental validation through automated synthesis and in situ characterization of 847 novel polymers demonstrates the framework’s sensing capabilities, achieving a 73.2% synthesis success rate and identifying 42 structures with precisely monitored degradation profiles spanning 6 to 24 months. Learned molecular patterns reveal previously undetected correlations between specific spectroscopic signatures and degradation susceptibility, validated through accelerated aging studies with continuous sensor monitoring. Our results establish that physics-informed constraints significantly improve both the validity (94.7%) and diversity (0.82 Tanimoto distance) of generated molecular structures compared with unconstrained baselines. This work advances the convergence of intelligent sensing technologies and materials science, demonstrating how physics-informed machine learning can enhance real-time monitoring capabilities for next-generation sustainable materials.
Keywords: reinforcement learning; polymer design; physics-informed sensing; automated material discovery reinforcement learning; polymer design; physics-informed sensing; automated material discovery

Share and Cite

MDPI and ACS Style

Hu, X.; Zhao, X.; Liu, W. Hierarchical Sensing Framework for Polymer Degradation Monitoring: A Physics-Constrained Reinforcement Learning Framework for Programmable Material Discovery. Sensors 2025, 25, 4479. https://doi.org/10.3390/s25144479

AMA Style

Hu X, Zhao X, Liu W. Hierarchical Sensing Framework for Polymer Degradation Monitoring: A Physics-Constrained Reinforcement Learning Framework for Programmable Material Discovery. Sensors. 2025; 25(14):4479. https://doi.org/10.3390/s25144479

Chicago/Turabian Style

Hu, Xiaoyu, Xiuyuan Zhao, and Wenhe Liu. 2025. "Hierarchical Sensing Framework for Polymer Degradation Monitoring: A Physics-Constrained Reinforcement Learning Framework for Programmable Material Discovery" Sensors 25, no. 14: 4479. https://doi.org/10.3390/s25144479

APA Style

Hu, X., Zhao, X., & Liu, W. (2025). Hierarchical Sensing Framework for Polymer Degradation Monitoring: A Physics-Constrained Reinforcement Learning Framework for Programmable Material Discovery. Sensors, 25(14), 4479. https://doi.org/10.3390/s25144479

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