Search Results (6)

In this work, the microstructure–property relationship of the heat-affected zone (HAZ) of a FH690 ultra-heavy marine steel plate was investigated based on insight of microstructure and crystallographic features. After multi-pass welding with a heat input of ~30 kJ/cm, an ~8 mm wide HAZ was obtained with a coarse grain HAZ (CGHAZ) of ~3.8 mm, fine grain HAZ (FGHAZ) of ~3.4 mm, and intercritical HAZ (ICHAZ) of ~1 mm. High impact toughness values of ~120 and 140 J at −60 °C were obtained for coarse grain HAZ and fine grain HAZ, respectively. The microstructure of the CGHAZ and FGHAZ was fine lath bainite. Although the average prior austenite grain size for the CGHAZ was ~75 μm, which was five times that of the FGHAZ (15 μm), a high density of high-angle grain boundaries (HAGBs) with misorientation higher than 45° was obtained in the CGHAZ. This is the underlying reason for the excellent low-temperature toughness of the HAZ. Thermo-dynamic calculations indicated that the high density of HAGBs in the CGHAZ was attributed to the decreased bainitic transformation temperature due to the reduced phase transformation driving force via the high nickel addition, leading to weak variant selection. In addition, the high nickel addition offered high hardenability for high hardness in the FGHAZ. The outcome of this study could provide an experimental and fundamental basis for designing high-strength ultra-heavy steel plates with excellent weldability. Full article

In this study, microstructural evolution and its effects on mechanical properties across the thickness of a 120 mm Ni-Cr-Mo industrial ultra-heavy steel plate were quantitatively investigated by means of optical microscope (OM), scanning electron microscope (SEM), transmission electron microscope (TEM) and electron back-scatter diffraction (EBSD). The results show that the martensite fraction is 65% at 10 mm and disappears at 40 mm, while granular bainite appears at 35 mm and climbs up to as high as 32% at 60 mm, with M-A constituents significantly coarsened. The strength drops with the gradual coarsening of the laths as well as decreased martensite fraction from the surface to the centre. The toughness is mainly affected by the block size and the morphology and quantity of M-A constituents. This study established a multivariate function between the microstructure and toughness (50% fibre area transition temperature, FATT₅₀) with careful consideration of the influence of effective grain size (EGS) and M-A constituent size distribution. Full article

High hardenability is of great importance to ultra-heavy steel plates and can be achieved by tailoring the composition of steel. In this study, the continuous cooling transformation (CCT) curves of two high-strength low-alloy (HSLA) steels (0.16C-0.92Ni steel and 0.12C-1.86Ni steel) were elucidated to reveal the significance of C–Ni collocation on hardenability from the perspective of morphology and crystallography. At a low cooling rate (0.5 °C/s), the 0.12C-1.86Ni steel showed higher microhardness than 0.16C-0.92Ni steel. The microstructure in 0.16C-0.92Ni steel was mainly granular bainite with block-shaped martensite/austenite islands (M/A islands), while that in 0.12C-1.86Ni steel was typically lath bainite with film-shaped M/A islands, denoting that the 0.12C-1.86Ni steel is of higher hardenability. Moreover, the 0.12C-1.86Ni steel exhibited a higher density of block boundaries, especially V1/V2 boundaries. The higher density of block boundaries resulted from the weakened variant selection due to the larger transformation driving force and more self-accommodation of transformation strain induced by the reduced carbon and increased nickel content. Full article

In this paper, a 300 mm thickness ultra-heavy steel plate was selected as the research object. In addition, special roller quenching equipment and a new testing method were used to measure the quenching temperature curve at different positions of the steel plate. The relationships and corresponding interaction mechanisms between cooling rate, microstructure, and mechanical properties of an ultra-heavy steel plate during roller quenching were investigated. The results indicated that the cooling rate, strength, hardness, and impact energy decreased gradually along the thickness direction of the plate, while the cooling rate, average grain size, and mechanical properties were relatively uniform with little change along the length direction of the plate. The experimental results provide an effective way to further control the microstructure and properties of ultra-heavy steel plates during roller quenching. Full article

Herein, the influence of inter-pass cooling (IC) and conventional two-stage rolling (CTR), on microstructural evolution and plastic deformation behavior of ultra-heavy EH47 plates, is demonstrated. It is reported that the deformation amount and deformation rate, in every deformation pass during rough rolling, at 1/4- and 1/2-thickness of IC steel were higher than the CTR steel. The volume fraction of ferrite and acicular ferrite was 45% and 18%, at 1/4-thickness, and 35% and 50% at 1/2-thickness of IC steel, respectively, whereas the sum of both ferrite phases was smaller than 25% in the CTR steel. The austenite grain boundary area and high-angle grain boundary fraction in the IC steel were higher than the CTR steel. The high density of fine and shapeless pearlite has been observed in IC steel, whereas large-size carbides, with hexagonal structure, have been observed in CTR steel. Compared to the CTR steel, the density of precipitates was apparently lower in IC steel. Two kinds of Nb containing precipitates, such as (Ti, Nb)(C, N) and (Nb, Ti)C, were observed in the tested steels. Total ductility and uniform elongation of the IC steel were higher than the CTR steel. During the tensile process, the crack initiation energy and crack propagation energy of the IC steel were higher than the CTR steel. Moreover, the volume fraction of retained austenite (FCC) was reduced from 7.71% to 0.42% near the tensile fracture in IC steel at 1/4-thickness. In additon, the strain of synergetic plastic deformation of the IC steel was higher than the CTR steel. Meanwhile, compared to the CTR steel, the synergetic plastic deformation of the IC steel occurred at low stress after the yield point, which can be ascribed to the presence of fewer microcracks in the IC steel. Hence, a delayed fracture has been observed in the IC steel plate. Full article

Due to the limitations of manufacturing techniques, inhomogeneous microstructures and properties along the thickness direction have been a big challenge for heavy and ultra-heavy plates of quenched and tempered low-alloyed steel. In this study, variation in microstructures and mechanical properties were investigated from the surface to the center of a 130 mm-thick ultra-heavy steel plate. Emphasis was made on toughness performance including impact toughness and crack resisting ability. It was found that the ultimate tensile strength at the plate surface, quarter and center thickness at room temperature are 715, 643 and 618 MPa, respectively. Meanwhile, the ductile-brittle transition temperature defined by fracture appearance for these three plate positions are −100, −30 and −15 °C, respectively. Moreover, the crack resisting ability represented by the nil-ductility temperature are −40, −25 and −10 °C for these three positions respectively. Investigation by field emission scanning electron microscopy (FE-SEM) and electron backscatter diffraction (EBSD) revealed that the plate surface features finer matrix grain and carbide precipitation, as well as greater frequency of high angle misorientation. These microstructural features contribute to enhancing deformability, retarding cleavage initiation and hindering crack propagation, leading to the pronounced increase in the energy for fracture propagation and the overall impact energy as compared to the other two plate positions. Full article