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Keywords = tractor power-shift transmission (PST)

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15 pages, 4447 KiB  
Article
Development, Validation, and Evaluation of Partial PST Tractor Simulation Model for Different Engine Modes during Field Operations
by Md. Abu Ayub Siddique, Seung-Min Baek, Seung-Yun Baek, Yong-Joo Kim and Ryu-Gap Lim
Agriculture 2023, 13(1), 44; https://doi.org/10.3390/agriculture13010044 - 23 Dec 2022
Cited by 5 | Viewed by 2606
Abstract
The objectives of this study are the development and verification of a simulation model of the partial PST (power-shift transmission) tractor based on actual field operations. The PST simulation model was verified for the asphalt driving condition, and performance was evaluated for asphalt [...] Read more.
The objectives of this study are the development and verification of a simulation model of the partial PST (power-shift transmission) tractor based on actual field operations. The PST simulation model was verified for the asphalt driving condition, and performance was evaluated for asphalt driving, plow, and rotary tillage. In this study, the traditional, APS (Auto Power Shift) ECO, and APS power engine modes were used to analyze fuel consumption. The statistical analysis proved that the experimental and simulation results were in a linear relationship, with an accuracy of over 98%. Finally, the results suggested that users could utilize the 95-kW partial PST tractor in the APS ECO engine mode with higher fuel economy compared to the traditional and APS power modes. Full article
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19 pages, 4263 KiB  
Article
Research on Fault Diagnosis of PST Electro-Hydraulic Control System of Heavy Tractor Based on Support Vector Machine
by Huiting Ni, Liqun Lu, Meng Sun, Xin Bai and Yongfang Yin
Processes 2022, 10(4), 791; https://doi.org/10.3390/pr10040791 - 18 Apr 2022
Cited by 7 | Viewed by 2807
Abstract
Due to the harsh working environment of the tractor, the transmission can often be faulty. In order to ensure the reliability of its operation, it must be monitored and the fault discovered. In this paper, the support vector machine (SVM) method is used. [...] Read more.
Due to the harsh working environment of the tractor, the transmission can often be faulty. In order to ensure the reliability of its operation, it must be monitored and the fault discovered. In this paper, the support vector machine (SVM) method is used. The eigenvector conversion of the original data uses the following eigenvectors: Three fault modes (leakage fault of shift clutch hydraulic cylinder, blockage fault of oil passage, and blockage fault of proportional valve spool) are identified in matrix and laboratory (MATLAB) with the help of the library for support vector machines (LibSVM) toolkit, and the classification accuracy of test samples is 90%. The normal mode of the PST electro-hydraulic system and the three kinds of fault modes mentioned above are discriminated against, and the correct rate of fault diagnosis reaches 95%, which meets the needs of practical engineering. Analysis of the fault recording data of the power shifting transmission shift solenoid valve shows that the difference between fault pressure data and normal data is small, and the value of traffic data is greater. This method can realize the fault mode online recognition based on controller area network (CAN) communication, and the research results provide a theoretical basis for the fault diagnosis of the PST electro-hydraulic control system. Full article
(This article belongs to the Special Issue Application of Fuzzy Control in Computational Intelligence)
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17 pages, 22622 KiB  
Article
Simulation of Fuel Consumption Based on Engine Load Level of a 95 kW Partial Power-Shift Transmission Tractor
by Md. Abu Ayub Siddique, Seung-Min Baek, Seung-Yun Baek, Wan-Soo Kim, Yeon-Soo Kim, Yong-Joo Kim, Dae-Hyun Lee, Kwan-Ho Lee and Joon-Yeal Hwang
Agriculture 2021, 11(3), 276; https://doi.org/10.3390/agriculture11030276 - 23 Mar 2021
Cited by 16 | Viewed by 8566
Abstract
This study is focused on the estimation of fuel consumption of the power-shift transmission (PST) tractor based on PTO (power take-off) dynamometer test. The simulation model of PST tractor was developed using the configurations and powertrain of the real PST tractor. The PTO [...] Read more.
This study is focused on the estimation of fuel consumption of the power-shift transmission (PST) tractor based on PTO (power take-off) dynamometer test. The simulation model of PST tractor was developed using the configurations and powertrain of the real PST tractor. The PTO dynamometer was installed to measure the engine load and fuel consumption at various engine load levels (40, 50, 60, 70, 80, and 90%), and verify the simulation model. The axle load was also predicted using tractor’s specifications as an input parameter of the simulation model. The simulation and measured results were analyzed and compared statistically. It was observed that the engine load, as well as fuel consumption, were directly proportional to the engine load levels. However, it was statistically proved that there was no significant difference between the simulation and measured engine torque and fuel consumption at each load level. The regression equations show that there was an exponential relationship between the fuel consumption and engine load levels. However, the specific fuel consumptions (SFC) for both simulation and measured were linear relationships and had no significant difference between them at each engine load level. The results were statistically proved that the simulation and measured SFCs were similar trends. The plow tillage operation could be performed at the gear stage of 7.65 km/h with higher working efficiency at low fuel consumption. The drawback of this study is to use a constant axle load instead of dynamic load. This study can provide useful information for both researchers and manufacturers related to the automated transmission of an agricultural tractor, especially PST tractor for digital farming solutions. Finally, it could contribute to the manufacturers developing a new agricultural tractor with higher fuel efficiency. Full article
(This article belongs to the Special Issue Digital Innovations in Agriculture)
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22 pages, 9107 KiB  
Article
Simulation of Design Factors of a Clutch Pack for Power-Shift Transmission for an Agricultural Tractor
by Md. Abu Ayub Siddique, Wan-Soo Kim, Yeon-Soo Kim, Seung-Yun Baek, Seung-Min Baek, Yong-Joo Kim, Seong-Un Park and Chang-Hyun Choi
Sensors 2020, 20(24), 7293; https://doi.org/10.3390/s20247293 - 18 Dec 2020
Cited by 7 | Viewed by 4824
Abstract
The objective of this study is the simulation of the most affected design factors and variables of the clutch pack for the power-shift transmission (PST) of a tractor based measured data. The simulation model, the mathematical model of sliding velocity, a moment of [...] Read more.
The objective of this study is the simulation of the most affected design factors and variables of the clutch pack for the power-shift transmission (PST) of a tractor based measured data. The simulation model, the mathematical model of sliding velocity, a moment of inertia, and clutch engagement pressure of clutch pack were developed using the powertrain and configurations of the real PST tractor. In this study, the sensor fusion method was used to precisely measure the proportional valve pressure by test bench, which was applied to the simulation model. The clutch engagement times were found 1.20 s at all temperatures for determined factors. The engagement pressures have a significant difference at various temperatures (25 to 100 °C) of the hydraulic oils after the 1.20 s but the most affected factors were satisfied with the simulation conditions that ensure the clutch engagement on time. Finally, this sensor fusion method is believed to be helpful in realizing precision agriculture through minimization of power loss and maximum energy efficiency of tractors. Full article
(This article belongs to the Special Issue Sensor Fusion for Precision Agriculture)
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21 pages, 3958 KiB  
Article
Research on Economic Comprehensive Control Strategies of Tractor-Planter Combinations in Planting, Including Gear-Shift and Cruise Control
by Baogang Li, Dongye Sun, Minghui Hu and Junlong Liu
Energies 2018, 11(3), 686; https://doi.org/10.3390/en11030686 - 19 Mar 2018
Cited by 26 | Viewed by 5504
Abstract
An automatic control strategy for forward speed in the planting process is proposed to improve the fuel economy and reduce the labor intensity of drivers. Models of tractors with power-shift transmission (PST) and a precise pneumatic planter with an electric-driven seed metering device [...] Read more.
An automatic control strategy for forward speed in the planting process is proposed to improve the fuel economy and reduce the labor intensity of drivers. Models of tractors with power-shift transmission (PST) and a precise pneumatic planter with an electric-driven seed metering device are built as research objects and simulated using Matlab with Simulink. The economic comprehensive control strategies for forward speed, including gear-shift schedule and cruise control strategy, are developed. Four levels control mode with different fuel economy performances are implemented to meet different driver or operation condition requirements. In addition, the control strategy is developed for the seed-metering device motor to maintain the required seed spacing in planting. Finally, the fuel economy and effectiveness of the control strategies for forward speed and planting quality are verified by simulations with Matlab/Simulink and Matlab/Stateflow. The simulation results verify the satisfactory performance of the proposed control strategies. The error of seed spacing is less than 3% when planting with speed fluctuation. Under the premise of ensuring planting quality and driver’s demands, the cruise control strategies for forward speed have more significant effects on the fuel economy than previous cruise control strategies. Furthermore, the control mode with higher level has better fuel economy and a larger speed deviation range. Full article
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