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Keywords = the green flow shop scheduling problem

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25 pages, 2760 KB  
Article
Flow Shop Scheduling with Limited Buffers by an Improved Discrete Pathfinder Algorithm with Multi-Neighborhood Local Search
by Yuming Dong, Shunzeng Wang and Xiaoming Liu
Processes 2025, 13(8), 2325; https://doi.org/10.3390/pr13082325 - 22 Jul 2025
Viewed by 800
Abstract
A green scheduling problem is proposed in this work, where both constraints on intermediate storage capacity and job transportation requirements are simultaneously considered. An improved discrete pathfinder algorithm (IDPFA) with multi-neighborhood local search is proposed to minimize the maximum completion time and total [...] Read more.
A green scheduling problem is proposed in this work, where both constraints on intermediate storage capacity and job transportation requirements are simultaneously considered. An improved discrete pathfinder algorithm (IDPFA) with multi-neighborhood local search is proposed to minimize the maximum completion time and total energy consumption. The algorithm addresses the green flow shop scheduling problem with limited buffers and automated guided vehicle (GFSSP_LBAGV). Firstly, based on the machine speed constraints, the transportation time for moving jobs by the automated guided vehicle (AGV) is incorporated to establish a mathematical model. Secondly, the core idea of the pathfinder algorithm (PFA) is applied to the evolutionary process of the discrete PFA, where three different crossover operations are used to replace the exploration process of the pathfinder, the influence of the pathfinder on the followers, and the mutual learning among the followers. Then, a multi-neighborhood local search is employed to conduct a detailed exploration of high-quality solution spaces. Finally, extensive standard test sets are used to verify the effectiveness of the proposed IDPFA in solving GFSSP_LBAGV. Full article
(This article belongs to the Section Process Control and Monitoring)
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37 pages, 9637 KB  
Article
An Optimized Method for Solving the Green Permutation Flow Shop Scheduling Problem Using a Combination of Deep Reinforcement Learning and Improved Genetic Algorithm
by Yongxin Lu, Yiping Yuan, Jiarula Yasenjiang, Adilanmu Sitahong, Yongsheng Chao and Yunxuan Wang
Mathematics 2025, 13(4), 545; https://doi.org/10.3390/math13040545 - 7 Feb 2025
Cited by 4 | Viewed by 2561
Abstract
This paper tackles the green permutation flow shop scheduling problem (GPFSP) with the goal of minimizing both the maximum completion time and energy consumption. It introduces a novel hybrid approach that combines end-to-end deep reinforcement learning with an improved genetic algorithm. Firstly, the [...] Read more.
This paper tackles the green permutation flow shop scheduling problem (GPFSP) with the goal of minimizing both the maximum completion time and energy consumption. It introduces a novel hybrid approach that combines end-to-end deep reinforcement learning with an improved genetic algorithm. Firstly, the PFSP is modeled using an end-to-end deep reinforcement learning (DRL) approach, named PFSP_NET, which is designed based on the characteristics of the PFSP, with the actor–critic algorithm employed to train the model. Once trained, this model can quickly and directly produce relatively high-quality solutions. Secondly, to further enhance the quality of the solutions, the outputs from PFSP_NET are used as the initial population for the improved genetic algorithm (IGA). Building upon the traditional genetic algorithm, the IGA utilizes three crossover operators, four mutation operators, and incorporates hamming distance, effectively preventing the algorithm from prematurely converging to local optimal solutions. Then, to optimize energy consumption, an energy-saving strategy is proposed that reasonably adjusts the job scheduling order by shifting jobs backward without increasing the maximum completion time. Finally, extensive experimental validation is conducted on the 120 test instances of the Taillard standard dataset. By comparing the proposed method with algorithms such as the standard genetic algorithm (SGA), elite genetic algorithm (EGA), hybrid genetic algorithm (HGA), discrete self-organizing migrating algorithm (DSOMA), discrete water wave optimization algorithm (DWWO), and hybrid monkey search algorithm (HMSA), the results demonstrate the effectiveness of the proposed method. Optimal solutions are achieved in 28 test instances, and the latest solutions are updated in instances Ta005 and Ta068 with values of 1235 and 5101, respectively. Additionally, experiments on 30 instances, including Taillard 20-10, Taillard 50-10, and Taillard 100-10, indicate that the proposed energy strategy can effectively reduce energy consumption. Full article
(This article belongs to the Special Issue Optimization Theory, Algorithms and Applications)
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27 pages, 5244 KB  
Article
An Optimization Method for Green Permutation Flow Shop Scheduling Based on Deep Reinforcement Learning and MOEA/D
by Yongxin Lu, Yiping Yuan, Adilanmu Sitahong, Yongsheng Chao and Yunxuan Wang
Machines 2024, 12(10), 721; https://doi.org/10.3390/machines12100721 - 11 Oct 2024
Cited by 5 | Viewed by 2707
Abstract
This paper addresses the green permutation flow shop scheduling problem (GPFSP) with energy consumption consideration, aiming to minimize the maximum completion time and total energy consumption as optimization objectives, and proposes a new method that integrates end-to-end deep reinforcement learning (DRL) with the [...] Read more.
This paper addresses the green permutation flow shop scheduling problem (GPFSP) with energy consumption consideration, aiming to minimize the maximum completion time and total energy consumption as optimization objectives, and proposes a new method that integrates end-to-end deep reinforcement learning (DRL) with the multi-objective evolutionary algorithm based on decomposition (MOEA/D), termed GDRL-MOEA/D. To improve the quality of solutions, the study first employs DRL to model the PFSP as a sequence-to-sequence model (DRL-PFSP) to obtain relatively better solutions. Subsequently, the solutions generated by the DRL-PFSP model are used as the initial population for the MOEA/D, and the proposed job postponement energy-saving strategy is incorporated to enhance the solution effectiveness of the MOEA/D. Finally, by comparing the GDRL-MOEA/D with the MOEA/D, NSGA-II, the marine predators algorithm (MPA), the sparrow search algorithm (SSA), the artificial hummingbird algorithm (AHA), and the seagull optimization algorithm (SOA) through experimental tests, the results demonstrate that the GDRL-MOEA/D has a significant advantage in terms of solution quality. Full article
(This article belongs to the Section Advanced Manufacturing)
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16 pages, 2892 KB  
Article
Research on Green Reentrant Hybrid Flow Shop Scheduling Problem Based on Improved Moth-Flame Optimization Algorithm
by Feng Xu, Hongtao Tang, Qining Xun, Hongyi Lan, Xia Liu, Wenfang Xing, Tianyi Zhu, Lei Wang and Shibao Pang
Processes 2022, 10(12), 2475; https://doi.org/10.3390/pr10122475 - 22 Nov 2022
Cited by 11 | Viewed by 2865
Abstract
To address the green reentrant hybrid flow shop-scheduling problem (GRHFSP), we performed lifecycle assessments for evaluating the comprehensive impact of resources and the environment. An optimization model was established to minimize the maximum completion time and reduce the comprehensive impact of resources and [...] Read more.
To address the green reentrant hybrid flow shop-scheduling problem (GRHFSP), we performed lifecycle assessments for evaluating the comprehensive impact of resources and the environment. An optimization model was established to minimize the maximum completion time and reduce the comprehensive impact of resources and the environment, and an improved moth-flame optimization algorithm was developed. A coding scheme based on the number of reentry layers, stations, and machines was designed, and a hybrid population initialization strategy was developed, according to a situation wherein the same types of nonequivalent parallel machines were used. Two different update strategies were designed for updating the coding methods of processes and machines. The population evolution strategy was adopted to improve the local search ability of the proposed algorithm and the quality of the solution. Through simulation experiments based on different datasets, the effectiveness of the proposed algorithm was verified, and comparative evaluations revealed that the proposed algorithm could solve the GRHFSP more effectively than other well-known algorithms. Full article
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25 pages, 2740 KB  
Article
Energy-Efficient Hybrid Flow-Shop Scheduling under Time-of-Use and Ladder Electricity Tariffs
by Weidong Chen, Junnan Wang, Guanyi Yu and Yumeng Hu
Appl. Sci. 2022, 12(13), 6456; https://doi.org/10.3390/app12136456 - 25 Jun 2022
Cited by 20 | Viewed by 4364
Abstract
With the increasing influence of climate change, green development has become an important trend. Since manufacturing represents approximately one-half of total energy consumption, reducing the amount of energy consumed within this industry is imperative. This study provides a hybrid flow shop scheduling issue [...] Read more.
With the increasing influence of climate change, green development has become an important trend. Since manufacturing represents approximately one-half of total energy consumption, reducing the amount of energy consumed within this industry is imperative. This study provides a hybrid flow shop scheduling issue under a time-of-use and ladder electricity price system to reduce total energy consumption without compromising maximum completion time. An improved non-dominated sorting genetic algorithm II with some optimization strategies is proposed to solve the problem. First, an enhanced constructive heuristic algorithm is used to improve the quantity of initial solution in the initialization. Besides, an adaptive genetic operation is introduced, aiming to avoid the emergence of locally optimal solutions. In addition, the right-shift approach is developed to reduce the total energy consumption without affecting completion time. By maintaining the production efficiency and reducing the energy consumption cost by 4.33%. A trade-off proposal is made between productivity and sustainability in view of the calculation results. Full article
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22 pages, 2104 KB  
Article
A Novel Multi-Population Artificial Bee Colony Algorithm for Energy-Efficient Hybrid Flow Shop Scheduling Problem
by Yandi Zuo, Zhun Fan, Tierui Zou and Pan Wang
Symmetry 2021, 13(12), 2421; https://doi.org/10.3390/sym13122421 - 14 Dec 2021
Cited by 32 | Viewed by 3823
Abstract
Considering green scheduling and sustainable manufacturing, the energy-efficient hybrid flow shop scheduling problem (EHFSP) with a variable speed constraint is investigated, and a novel multi-population artificial bee colony algorithm (MPABC) is developed to minimize makespan, total tardiness and total energy consumption (TEC), simultaneously. [...] Read more.
Considering green scheduling and sustainable manufacturing, the energy-efficient hybrid flow shop scheduling problem (EHFSP) with a variable speed constraint is investigated, and a novel multi-population artificial bee colony algorithm (MPABC) is developed to minimize makespan, total tardiness and total energy consumption (TEC), simultaneously. It is necessary for manufacturers to fully understand the notion of symmetry in balancing economic and environmental indicators. To improve the search efficiency, the population was randomly categorized into a number of subpopulations, then several groups were constructed based on the quality of subpopulations. A different search strategy was executed in each group to maintain the population diversity. The historical optimization data were also used to enhance the quality of solutions. Finally, extensive experiments were conducted. The results demonstrate that MPABC can achieve an outstanding performance on three metrics DIR, c and nd for the considered EHFSP. Full article
(This article belongs to the Special Issue Meta-Heuristics for Manufacturing Systems Optimization)
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30 pages, 2032 KB  
Article
Sorting-Based Discrete Artificial Bee Colony Algorithm for Solving Fuzzy Hybrid Flow Shop Green Scheduling Problem
by Mei Li, Gai-Ge Wang and Helong Yu
Mathematics 2021, 9(18), 2250; https://doi.org/10.3390/math9182250 - 14 Sep 2021
Cited by 31 | Viewed by 3336
Abstract
In this era of unprecedented economic and social prosperity, problems such as energy shortages and environmental pollution are gradually coming to the fore, which seriously restrict economic and social development. In order to solve these problems, green shop scheduling, which is a key [...] Read more.
In this era of unprecedented economic and social prosperity, problems such as energy shortages and environmental pollution are gradually coming to the fore, which seriously restrict economic and social development. In order to solve these problems, green shop scheduling, which is a key aspect of the manufacturing industry, has attracted the attention of researchers, and the widely used flow shop scheduling problem (HFSP) has become a hot topic of research. In this paper, we study the fuzzy hybrid green shop scheduling problem (FHFGSP) with fuzzy processing time, with the objective of minimizing makespan and total energy consumption. This is more in line with real-life situations. The non-linear integer programming model of FHFGSP is built by expressing job processing times as triangular fuzzy numbers (TFN) and considering the machine setup times when processing different jobs. To address the FHFGSP, a discrete artificial bee colony (DABC) algorithm based on similarity and non-dominated solution ordering is proposed, which allows individuals to explore their neighbors to different degrees in the employed bee phase according to a sequence of positions, increasing the diversity of the algorithm. During the onlooker bee phase, individuals at the front of the sequence have a higher chance of being tracked, increasing the convergence rate of the colony. In addition, a mutation strategy is proposed to prevent the population from falling into a local optimum. To verify the effectiveness of the algorithm, 400 test cases were generated, comparing the proposed strategy and the overall algorithm with each other and evaluating them using three different metrics. The experimental results show that the proposed algorithm outperforms other algorithms in terms of quantity, quality, convergence and diversity. Full article
(This article belongs to the Special Issue Evolutionary Computation 2020)
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