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Keywords = supergravity technology

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14 pages, 4773 KiB  
Article
Removal of Low-Content Impurities from Pure Al by Supergravity Combined with Semi-Solid Method
by Lu Wang, Xi Lan, Zhe Wang and Zhancheng Guo
Metals 2023, 13(12), 1945; https://doi.org/10.3390/met13121945 - 27 Nov 2023
Cited by 1 | Viewed by 1436
Abstract
Recently, the purification technology for high-purity aluminum (Al) has become the focus and difficulty of the majority of researchers. In this study, a novel approach for removing iron (Fe) impurities from pure Al via combining the supergravity field and semi-solid refining was proposed. [...] Read more.
Recently, the purification technology for high-purity aluminum (Al) has become the focus and difficulty of the majority of researchers. In this study, a novel approach for removing iron (Fe) impurities from pure Al via combining the supergravity field and semi-solid refining was proposed. Various separation temperatures (T), holding times (th), and separation times (ts) were applied within a gravitational field to explore their impact on the purification process and its underlying mechanisms. The optimal conditions were achieved at T = 653 °C, th = 40 min, ts = 3 min, and a gravity coefficient G = 1000, with the loss rate of purified Al reaching up to 4.1% and the removal rate of Fe reaching 81.9%. The Fe content in pure Al was reduced from 0.32 wt.% to 0.06 wt.%. Moreover, the purified mechanism of supergravity in a semi-solid method was reported for the first time. It was concluded that supergravity could decrease the value of the effective distribution coefficient (ke), thereby promoting the continuous migration of Fe impurities at the solidification interface into the liquid phase. The Fe-rich phase in the Al melt was completely filtered to the lower part of the crucible in the supergravity field, completing the further purification of the pure Al. Full article
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16 pages, 4816 KiB  
Article
Exploration of Super-Gravity Rapid Dissolution Method of Polymer for Offshore Oil Repellent
by Zheng Shu, Yong Qi, Pingya Luo and Tongwang Wang
Processes 2022, 10(11), 2332; https://doi.org/10.3390/pr10112332 - 9 Nov 2022
Cited by 1 | Viewed by 1900
Abstract
The long dissolution time and large dispensed volumes of oil repellent polymers in offshore oil fields lead to a great increase in the volume and number of dissolution and maturation tanks in the polymer formulation system. However, there is limited space and load-bearing [...] Read more.
The long dissolution time and large dispensed volumes of oil repellent polymers in offshore oil fields lead to a great increase in the volume and number of dissolution and maturation tanks in the polymer formulation system. However, there is limited space and load-bearing capacity at the offshore platform and only a small space is available for the dispensing system. To further optimize the polymer dispensing system and reduce its floor space, the super-gravity technology may be considered as a way to speed up the dissolution of the polymer. The mechanism of super-gravity rapid dissolution was investigated by establishing mathematical models and with indoor experiments. The effects of filler pore size and super-gravity factor on polymer dissolution time and solution viscosity were investigated using the super-gravity rapid dissolution device, then combined with established graded forced stretching devices for field magnification experiments. The results indicated that the super-gravity method can substantially shorten the polymer dissolution time. The basic dissolution time of the polymer AP-P4 was shortened by 35 min compared with the conventional formulation method after use of the super-gravity rapid dissolution device. The optimal process conditions for the preparation of polymer solution by the super-gravity rapid dissolution device were selected as the optimal super-gravity factor range of 1031~1298. Full article
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16 pages, 2832 KiB  
Case Report
Application of Supergravity Technology in a TEG Dehydration Process for Offshore Platforms
by Hongfang Lu, Guoguang Ma, Mohammadamin Azimi and Lingdi Fu
Processes 2019, 7(1), 43; https://doi.org/10.3390/pr7010043 - 15 Jan 2019
Cited by 2 | Viewed by 6330
Abstract
In the dehydration process of offshore natural gas production, due to the site limitation of the platform, if the conventional triethylene glycol (TEG) dehydration process is employed, the size of the absorption tower is usually small. However, in the case of fluctuations in [...] Read more.
In the dehydration process of offshore natural gas production, due to the site limitation of the platform, if the conventional triethylene glycol (TEG) dehydration process is employed, the size of the absorption tower is usually small. However, in the case of fluctuations in raw material gas and large gas production, it is easy to cause a large loss of TEG and a flooding event, resulting in the water dew point of natural gas not meeting the requirements. Therefore, combined with the dehydration process of TEG and supergravity technology, a new dehydration process of natural gas suitable for offshore platforms is proposed in this paper. The principle and process of the TEG dehydration process based on supergravity technology are discussed by establishing a mass transfer model. The laboratory experiment of the new process is carried out, and the effects of TEG flow rate, super-gravity packed bed rotation speed, and gas flow rate on the air dew point are obtained. By studying the dewatering balance of the rotating packed bed in the improved process, it is proved that the dewatering performance of the high gravity machine (Higee) is much better than that of the ordinary tower dewatering equipment. Through field experiments, the dewatering effect of continuous operation and sudden changes in working conditions is obtained, indicating that the Higee can completely replace the traditional tower equipment for natural gas dehydration. Full article
(This article belongs to the Special Issue Green Separation and Extraction Processes)
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