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Keywords = slurry blow-out

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17 pages, 1435 KiB  
Review
Research Progress of High-Temperature Resistant Functional Gel Materials and Their Application in Oil and Gas Drilling
by Junwei Fang, Xiong Zhang, Liang Li, Jianjun Zhang, Xin Shi and Guangqiang Hu
Gels 2023, 9(1), 34; https://doi.org/10.3390/gels9010034 - 30 Dec 2022
Cited by 17 | Viewed by 4274
Abstract
With the development of oil exploration, the number of complex situations encountered in the drilling process is continuously increasing. During the operation of large displacement and horizontal wells, the safe density window of drilling fluid is narrow in complex formations and the lost [...] Read more.
With the development of oil exploration, the number of complex situations encountered in the drilling process is continuously increasing. During the operation of large displacement and horizontal wells, the safe density window of drilling fluid is narrow in complex formations and the lost circulation problem is becoming increasingly prominent. This can easily cause the drilling fluid to enter the formation from inside the well through lost circulation channels, which will prolong the drilling cycle, increase drilling costs, affect geological logging, and could cause a series of malignant accidents (such as blowout, sticking of a drilling tool, borehole collapse, and well abandoned). According to the severity, common lost circulation can be classified into three types: fractured lost circulation, karst cave lost circulation, and permeability lost circulation. Currently, researchers are developing different types of lost circulation materials (LCMs) for various lost circulation situations. Compared with conventional lost circulation control methods, the polymer gel lost circulation control technique applies a three-dimensional cage-like viscoelastic body formed via the crosslinking reaction of polymer gels. These materials have strong deformability and can enter fractures and holes through extrusion and deformation without being restricted by lost circulation channels. They then settle in the lost circulation formation and form a plugging layer through a curing reaction or swelling effect. Among the polymer gel LCMs, high-temperature resistant polymer gels can either be used alone or in combination with other LCMs, bringing the advantages of adjustable gelation time, strong lost circulation control ability, and strong filtration ability of the plugging slurry. Moreover, they are suitable for the lost circulation control of microporous leaky layer and have limited influence on the performance of drilling fluids. Therefore, the high-temperature resistant polymer gel lost circulation control technique is increasingly becoming a hot spot in the research of LCMs nowadays. This paper summarizes the research progress into high-temperature resistant functional gels for profile control and water shutoff, lost circulation prevention and control, and hydraulic fracturing. Furthermore, the current application status of high-temperature resistant gels and high-temperature resistant gel temporary plugging agents is demonstrated, followed by a detailed overview of the gel-breaking methods. Overall, this research lays the theoretical foundation for the application and promotion of high-temperature resistant gels. Full article
(This article belongs to the Special Issue Gels for Oil Drilling and Enhanced Recovery)
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21 pages, 6608 KiB  
Article
Numerical Investigation of Slurry Fracturing during Shield Tunneling under a Reservoir
by Bingyu Han, Dajun Yuan, Teng Wang and Zhongxin Wang
Appl. Sci. 2022, 12(15), 7929; https://doi.org/10.3390/app12157929 - 8 Aug 2022
Cited by 5 | Viewed by 2212
Abstract
The Jinan Jiluo Road Crossing the Yellow River Tunnel North Extension Project will intersect the Queshan reservoir, which currently supplies 60% of the domestic water in Jinan City. During the excavation process of the large-diameter slurry type shield used in this project, it [...] Read more.
The Jinan Jiluo Road Crossing the Yellow River Tunnel North Extension Project will intersect the Queshan reservoir, which currently supplies 60% of the domestic water in Jinan City. During the excavation process of the large-diameter slurry type shield used in this project, it may lead to slurry fracturing of the stratum in front of the excavation face and slurry blow-out from the surface if the slurry support pressure is too high. The leakage of shield slurry will pollute the reservoir water, and the safety of domestic water in Jinan will be threatened. Shield slurry blow-out may also lead to water inrush accidents. It is difficult to prevent slurry blow-out during shallow shield tunnel construction due to an insufficient understanding of the shield slurry fracturing mechanism. The initiation and extension of shield slurry fracturing are very complex and difficult to observe in the stratum. Currently, there is no effective method to study the slurry fracturing mechanism of shield tunneling. This paper presents a numerical simulation method of shield tunneling slurry fracturing based on the extended finite element method (XFEM). The risk of slurry blow-out in shield tunnel crossing reservoir engineering is analyzed. The advantages of the XFEM for simulating crack propagation are fully exploited. Considering the coexistence of tensile and shear failures in soft soils, embedding the combined tensile and shear failure criterion is realized in the XFEM by the secondary development of the ABAQUS extended finite element. Compared with the slurry fracturing test of blind-hole clay samples, the rationality of the simulation method for slurry fracturing in cohesive soil is verified. Through the establishment of the slurry fracturing extension model, the slurry fracturing process of shield tunneling in cohesive soil layer is simulated. The variation law of slurry pressure in the process of fracture extension is studied, and the influence of shield slurry support pressure, overburden thickness, formation shear strength, and slurry viscosity on fracture extension pressure and extension path is analyzed. Based on this numerical simulation method, the risk of slurry blow-out is analyzed in the shield tunneling intersecting the Queshan Reservoir of the Jinan Jiluo Road Crossing the Yellow River Tunnel North Extension Project. Full article
(This article belongs to the Special Issue Tunneling and Underground Engineering: From Theories to Practices)
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