Search Results (4)

Significant numerical improvements in Fresnel lens Nd:YAG solar laser collection efficiency, laser quality factors and tracking error compensation capacity by two Fresnel lenses as primary solar concentrators are reported here. A Nd:YAG four-rod side-pumping configuration was investigated. The four-rod side-pumping scheme consisted of two large aspherical lenses and four semi-cylindrical pump cavities, where the Nd:YAG laser rods were placed, enabling an efficient solar pumping of the laser crystals. A 104.4 W continuous-wave multimode solar laser power was achieved, corresponding to 29.7 W/m² collection efficiency, which is 1.68 times that of the most efficient experimental Nd:YAG side-pumped solar laser scheme with heliostat–parabolic mirror systems. End-side-pumped configuration has led to the most efficient multimode solar lasers, but it may cause more prejudicial thermal effects, poor beam quality factors and a lack of access to both rod end-faces to optimize the resonant cavity parameters. In the present work, an eight-folding-mirror laser beam merging technique was applied, aiming to attain one laser emission from the four laser rods that consist of the four-rod side-pumping scheme with a higher brightness figure of merit. A 79.8 W multimode laser output power was achieved with this arrangement, corresponding to 22.7 W/m². The brightness figure of merit was 0.14 W, being 1.6, 21.9 and 15.7 times that of previous experimental Nd:YAG solar lasers pumped by Fresnel lenses. A significant advance in tracking error tolerance was also numerically attained, leading to a 1.5 times enhancement in tracking error width at 10% laser power loss (TEW_10%) compared to previous experimental results. Full article

This research presents a computational investigation of the thermal convection of a heat-generating liquid having variable viscosity in a semi-cylindrical cavity. The analysis is carried out to obtain the time patterns of the average Nusselt number at the lower border of the chamber and understand the impact of the variable viscosity, the Prandtl number, and the Rayleigh number on this parameter. The natural convection in the cavity is defined by the set of non-dimensional equations based on the Boussinesq approach employing the non-primitive parameters such as vorticity and stream function. These governing equations are worked out numerically based on the finite difference technique. The time dependencies have been obtained at the Rayleigh number equal to 10⁴, 10⁵, and 10⁶ and the Prandtl number taking values of 7.0, 70, and 700. The results obtained for variable and constant viscosity have been compared. Additionally, the paper represents maps of isotherms and streamlines for the mentioned values of the Rayleigh number. The influence of variable viscosity on the parameters of natural convection is poorly studied in closed systems; therefore, this research gives necessary data to understand the general time nature of the average Nusselt number at cooling surface of various parameters. Additionally in this research, the model for simulating the natural convection in non-primitive variables is presented in polar coordinates when the dynamic viscosity varies with temperature. The computational model designed could be used to simulate the free convection in systems with inner heat production such as chemical reactors, inductive metal melting facilities, or corium in-vessel retention to analyze the impact of various factors on the parameters of the natural convection in such systems. Full article

This study aims to reduce greenhouse gas emissions to the atmosphere and effectively utilize wasted resources by converting methane, the main component of biogas, into hydrogen. Therefore, a reactor was developed to decompose methane into carbon and hydrogen using solar thermal sources instead of traditional energy sources, such as coal and petroleum. The optical distributions were analyzed using TracePro, a Monte Carlo ray-tracing-based program. In addition, Fluent, a computational fluid dynamics program, was used for the heat and mass transfer, and chemical reaction. The cylindrical indirect heating reactor rotates at a constant speed to prevent damage by the heat source concentrated at the solar furnace. The inside of the reactor was filled with a porous catalyst for methane decomposition, and the outside was surrounded by insulation to reduce heat loss. The performance of the reactor, according to the cavity model, was calculated when solar heat was concentrated on the reactor surface and methane was supplied into the reactor in an environment with a solar irradiance of 700 W/m², wind speed of 1 m/s, and outdoor temperature of 25 °C. As a result, temperature, methane mass fraction distribution, and heat loss amounts for the two cavities were obtained, and it was found that the effect on the conversion rate was largely dependent on a temperature over 1000 °C in the reactor. Moreover, the heat loss of the full-cavity model decreased by 12.5% and the methane conversion rate increased by 33.5%, compared to the semi-cavity model. In conclusion, the high-temperature environment of the reactor has a significant effect on the increase in conversion rate, with an additional effect of reducing heat loss. Full article

The semi-solid-metal 6063 aluminum alloy was developed for the automotive industry. The objective of this research was to optimize parameters in friction stir welding process that can provide the highest tensile strength. The ANOVA factorial design was used to analyze rotation speed, welding speed, and tool geometry at different factor levels of experimentation. The results showed that the optimized tensile strength was 120.7 MPa from the cylindrical tool, rotation speed was from 1300 to 2100 rpm, and welding speed less than 75 mm/min in the coefficient of determination R² was 95.09%, as can be considered from the regression equation. The examination of the stir-zone and thermal mechanical affected zone using SEM and EDX showed that the new recrystallization of the microstructure causes fine grain in the stir-zone, coarse grain in advancing-side thermal mechanical affected zone, and equiaxed grain in the retracting-side thermal-mechanical affect zone. The intermetallic compounds of β-Al₅FeSi phase transformation phase were formed to three types, i.e., β″-Al₅Fe, Mg₂Si, and Al₈Fe₂Si phase were observed. Moreover, in the stir-zone and thermal-mechanical-affected zone, defects were found such as flash defects, void or cavity defects, crack defects, lack of penetration defects, tunnel defects, kissing bond defects, and dendrite formation defects affecting weldability. Full article