Search Results (3)

Semi-solid metal (SSM) processing has been an attractive method for manufacturing near-net-shape components with high integrity due to its distinct advantages over conventional forming technologies. SSM processing employs a mixture of solid phase and liquid metal slurries and/or non-dendritic feedstocks as starting materials for shaping. Since the original development from 1970s, a number of SSM processes have been developed for shaping components using the unique rheological and/or thixotropic properties of metal alloys in the semi-solid state, in which the globular solid particles of primary phase are dispersed into a liquid matrix. In this paper, the progress of the development of shaping technologies and the formation of non-dendritic microstructure in association with the scientific understanding of microstructural evolution of non-dendritic phase are reviewed, in which the emphasis includes the new development in rheomoulding, rheo-mixing, rheo/thixo-extrusion and semi-solid twin roll casting, on the top of traditional rheocasting, thixoforming and thixomoulding. The advanced microstructural control technologies and processing methods for different alloys are also compared. The mechanisms to form non-dendritic microstructures are summarised from the traditional understanding of mechanical shear/bending and dendrite multiplication to the spheroidal growth of primary phase under intensively forced convection. In particular, the formation of spheroidal multiple phases in eutectic alloys is summarised and discussed. The concluding remarks focus on the current challenges and developing trends of semi-solid processing. Full article

In order to obtain a high-performance heat-resistant Mg alloy during the rheo-rolling process, the electronic structure, elastic constants, binding energy and thermodynamic properties of the MgSnLa compounds were conducted by first-principle calculations. The results show that the MgSnLa compounds (La₅Sn₃, Mg₁₇La₂ and Mg₂Sn) all show certain metallicity, and La₅Sn₃ has better mechanical properties (higher bulk modulus (46.47091 GPa) and shear modulus (26.40561 GPa)) than the other two phases. The binding energy reveals that La₅Sn₃ is the most stable phase in these composite phases (5.33 eV/atom); additionally, thermodynamic studies show that the structural stability of the MgSnLa compounds increases with the increase in temperature, and the temperature has the greatest effect on the stability of Mg₁₇La₂. These all provide an efficient guide for the widespread engineering applications of high-performance heat-resistant Mg alloy. Full article

The melt temperature of aluminum alloys plays a significant role in determining the microstructure characteristic during continuous rheo-extrusion. However, it is difficult to measure the actual melt temperature in the roll-shoe gap. In this work, based on the basic theory of heat transfer, a calculation model for heat transfer coefficient of cooling water/roll interface and melt/roll interface is established. In addition, the relationship between the temperature at the melt/roll interface and the velocity of cooling water is investigated. Combined with the CALPHAD calculation, the melt temperature during solidification in the continuous rheo-extrusion process is calculated. Using this model, the cooling rate of an Al–6Mg (wt.%) alloy melt prepared by continuous rheo-extrusion is estimated to be 10.3 K/s. This model used to determine the melt parameters during solidification provides a reference for optimizing the production process of continuous rheo-extrusion technology. Full article