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Keywords = rapid runway repair

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22 pages, 4935 KiB  
Article
Material Optimization and Curing Characterization of Cold-Mix Epoxy Asphalt: Towards Asphalt Overlays for Airport Runways
by Chong Zhan, Ruochong Yang, Bingshen Chen, Yulou Fan, Yixuan Liu, Tao Hu and Jun Yang
Polymers 2025, 17(15), 2038; https://doi.org/10.3390/polym17152038 - 26 Jul 2025
Viewed by 322
Abstract
Currently, numerous conventional airport runways suffer from cracking distresses and cannot meet their structural and functional requirements. To address the urgent demand for rapid and durable maintenance of airport runways, this study investigates the material optimization and curing behavior of cold-mix epoxy asphalt [...] Read more.
Currently, numerous conventional airport runways suffer from cracking distresses and cannot meet their structural and functional requirements. To address the urgent demand for rapid and durable maintenance of airport runways, this study investigates the material optimization and curing behavior of cold-mix epoxy asphalt (CEA) for non-disruptive overlays. Eight commercial CEAs were examined through tensile and overlay tests to evaluate their strength, toughness, and reflective cracking resistance. Two high-performing formulations (CEA 1 and CEA 8) were selected for further curing characterization using differential scanning calorimetry (DSC) tests, and the non-isothermal curing kinetics were analyzed with different contents of Component C. The results reveal that CEA 1 and CEA 8 were selected as promising formulations with superior toughness and reflective cracking resistance across a wide temperature range. DSC-based curing kinetic analysis shows that the curing reactions follow an autocatalytic mechanism, and activation energy decreases with conversion, confirming a self-accelerating process of CEA. The addition of Component C effectively modified the curing behavior, and CEA 8 with 30% Component C reduced curing time by 60%, enabling traffic reopening within half a day. The curing times were accurately predicted for each type of CEA using curing kinetic models based on autocatalytic and iso-conversional approaches. These findings will provide theoretical and practical guidance for high-performance airport runway overlays, supporting rapid repair, extended service life, and environmental sustainability. Full article
(This article belongs to the Section Polymer Applications)
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15 pages, 31554 KiB  
Article
Numerical Assessment and Repair Method of Runway Pavement Damage Due to CBU Penetration and Blast Loading
by Jaeduk Han, Sungil Kim and Injae Hwang
Appl. Sci. 2022, 12(6), 2888; https://doi.org/10.3390/app12062888 - 11 Mar 2022
Cited by 8 | Viewed by 3286
Abstract
This paper addresses the protection capability of a runway pavement by executing a field blast test on an airfield pavement subjected to blast loading from a CBU (cluster bomb unit), and by confirming the numerical simulation of warhead penetration and the form of [...] Read more.
This paper addresses the protection capability of a runway pavement by executing a field blast test on an airfield pavement subjected to blast loading from a CBU (cluster bomb unit), and by confirming the numerical simulation of warhead penetration and the form of damage. The CBU’s blast loading applies the BAP 100 of an air-to-ground munition in a similar scale. Penetration depth is calculated by a formula which incorporates the terminal speed of a free-falling cluster munition dispersed 20 km above the ground. According to the result of the calculation, the penetration depth by a cluster munition is 33 cm from the surface of the pavement. The field blast test was conducted based on this result. Furthermore, LS-DYNA software simulation was used to assess the condition of damage, determined by the depth of penetration and explosive pressure from a free-falling CBU landing on the airfield pavement from 20 km above the ground. The condition was ultimately used to verify the result of field testing and to confirm the scale of damage repair. The depth of explosion was 78 cm, from the surface to the crushed stone and sand layer below the pavement, and the diameter was 30 cm. The size of the crushed concrete that needed to be removed was an average diameter of 156 cm. The simulation result confirms that the diameter and depth of the crater are 67.6 cm and 67 cm, respectively, when the CBU is detonated under the same depth as the field testing, and the height of upheaval is 12 cm. The most appropriate method for repair, after a series of reviews, is to cut and remove a concrete slab 1.8 m × 1.8 m and cast the crushed stone layer disrupted from the explosion, followed by repairing the removed damaged concrete slab sections using rapid hardening concrete. Full article
(This article belongs to the Special Issue Innovative Protection Facility and CBRNE Effects)
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20 pages, 6740 KiB  
Article
Laboratory and On-Site Tests for Rapid Runway Repair
by Federico Leonelli, Paola Di Mascio, Antonello Germinario, Francesco Picarella, Laura Moretti, Mauro Cassata and Alberto De Rubeis
Appl. Sci. 2017, 7(11), 1192; https://doi.org/10.3390/app7111192 - 19 Nov 2017
Cited by 16 | Viewed by 6248
Abstract
The attention to rapid pavement repair has grown fast in recent decades: this topic is strategic for the airport management process for civil purposes and peacekeeping missions. This work presents the results of laboratory and on-site tests for rapid runway repair, in order [...] Read more.
The attention to rapid pavement repair has grown fast in recent decades: this topic is strategic for the airport management process for civil purposes and peacekeeping missions. This work presents the results of laboratory and on-site tests for rapid runway repair, in order to analyse and compare technical and mechanical performances of 12 different materials currently used in airport. The study focuses on site repairs, a technique adopted most frequently than repairs with modular elements. After describing mechanical and physical properties of the examined materials (2 bituminous emulsions, 5 cement mortars, 4 cold bituminous mixtures and 1 expanding resin), the study presents the results of carried out mechanical tests. The results demonstrate that the best performing material is a one-component fast setting and hardening cement mortar with graded aggregates. This material allows the runway reopening 6 h after the work. A cold bituminous mixture (bicomponent premixed cold asphalt with water as catalyst) and the ordinary cement concrete allow the reopening to traffic after 18 h, but both ensure a lower service life (1000 coverages) than the cement mortar (10,000 coverages). The obtained results include important information both laboratory level and field, and they could be used by airport management bodies and road agencies when scheduling and evaluating pavement repairs. Full article
(This article belongs to the Special Issue Advanced Asphalt Materials and Paving Technologies)
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