Search Results (6)

This study investigates how poly (vinyl alcohol) (PVA) influences melamine–urea–formaldehyde (MUF) resin, particularly regarding tensile properties, bonding strength, water resistance, curing temperature, chemical structure, and microscopic morphology. By altering the PVA content, we observed changes in the tensile strength and elongation of MUF resin. The tensile strength peaked at a 2% PVA addition. PVA significantly enhanced the dry, cold water, and boiling water bonding strengths of MUF resin, with the most notable effect at a 10% addition. A low PVA addition (2%) notably improved the water resistance of glued wood. Differential scanning calorimetry revealed that PVA increased the curing temperature of MUF resin, though excessive PVA led to a decrease. Nuclear magnetic resonance analysis showed changes in chemical bonds after PVA modification, indicating increased polymerization. X-ray diffraction and scanning electron microscopy analyses further confirmed the effects of PVA on the crystal structure and microscopic morphology of MUF resin, with modified resins exhibiting higher toughness fracture characteristics. These findings suggest that PVA can effectively enhance the overall performance of MUF resin, making it more suitable for applications of glued wood. Full article

The development of self-healing coatings represents a promising approach to enhance the durability of metal substrates exposed to corrosive environments, demanding thorough in situ investigations. In this study, poly(urea–formaldehyde–melamine) (PUF) microcapsules containing linseed oil (LO) were synthesized via in situ polymerization to act as healing agents in protective coatings. The microcapsules were characterized using scanning electron microscopy (SEM), optical microscopy (OM), Fourier-transform infrared spectroscopy (FTIR), and thermogravimetric analysis (TGA). The capsules exhibited a regular spherical morphology with an average diameter of 96 µm and an LO encapsulation efficiency of 81 wt%. TGA confirmed their thermal stability up to 200 °C, while FTIR verified the successful encapsulation of LO. For performance evaluation, 10 wt% of the microcapsules was incorporated into an epoxy matrix and applied to carbon steel. Corrosion resistance was evaluated using electrochemical impedance spectroscopy (EIS) in 0.1 mol/L of NaCl solution over 500 h. The coating with microcapsules exhibited a |Z|_0.01 of 10⁶ Ω·cm², higher than the 10⁴ Ω·cm² observed for the coating without microcapsules, indicating improved barrier properties. Raman spectroscopy confirmed the auto-oxidation of LO at damaged areas, evidencing the self-healing mechanism. Although full barrier recovery was not achieved, the system effectively delayed corrosion progression. Full article

Dental resin composites are widely used in clinical settings but often face longevity issues due to the development and accumulation of microcracks, which eventually lead to larger cracks and restoration failure. The incorporation of microcapsules into these resins has been explored to introduce self-healing capability, potentially extending the lifespan of the restorations. This study aims to enhance the performance of self-healing dental resins by optimizing the microcapsules–resin matrix physicochemical interactions. Poly(urea–formaldehyde) (PUF) microcapsules were reinforced with melamine and subsequently subjected to surface functionalization with 3-aminopropyltriethoxysilane (APTES) and (3-mercaptopropyl)trimethoxysilane (MPTMS). Additionally, microcapsules were functionalized with a bilayer approach, incorporating tetraethyl orthosilicate (TEOS) with either APTES or MPTMS. X-ray photoelectron spectroscopy (XPS) and thermogravimetric analysis (TGA) confirmed an increased Si:C ratio from 0.006 to 0.165. The functionalization process did not adversely affect the structure of the microcapsules or their healing agent volume. Compared to PUF controls, the functionalized microcapsules demonstrated enhanced healing efficiency, with TEOS/MPTMS-functionalized microcapsules showing the highest performance, showing a toughness recovery of up to 35%. This work introduces a novel approach to functionalization of microcapsules by employing advanced silanizing agents such as APTES and MPTMS, and pioneering bilayer functionalization protocols through their combination with TEOS. Full article

The common, commercial reversible thermochromic (RT) melamine–formaldehyde resin microcapsules containing formaldehyde are very harmful to human health. To address this issue, we successfully prepared a novel formaldehyde-free microcapsule via interfacial polymerization using RT compositions as the core and poly(urethane-urea) (PUU) as the shell. The core material consisted of a color former (crystal violet lactone), a developer (bisphenol AF), and a solvent (methyl stearate). To optimize the synthesis of the microcapsules, an L₉ (3⁴) orthogonal design and single-factor experiments were employed to analyze the effects of four factors (N3300-to-L75 shell material mass ratio, core-to-shell material mass ratio, emulsifier concentration, and shear rate during emulsification) on the encapsulation efficiency. The results showed that the optimal parameter values were as follows: a shear rate of 2500 rpm, N3300-to-L75 shell material mass ratio of 1:4, core-to-shell material mass ratio of 11:5, and emulsifier concentration of 3.5%. The influence of the shear rate on the particle size and distribution, surface morphology, dispersibility, and reversible thermochromic properties of the microcapsules was investigated. Furthermore, analyses on the phase-change characteristics, thermal stability, ultraviolet aging, and solvent and acid–base resistances of the microcapsules were conducted systematically. Finally, a reversible thermochromic mark containing the RTPUU microcapsules was designed and fabricated, which could be used against falsification. Moreover, these RTPUU microcapsules can be potentially used for anticounterfeiting applications. Full article

The activities of this paper were focused on an in-situ fabrication process for producing two self-healing systems containing dicyclopentadiene and 5-ethylidene-2-norbornene monomers encapsulated in a urea-formaldehyde shell and integration methods applied in the epoxy matrix to analyse and compare the influences of their integration into the neat epoxy matrix. The self-healing systems were first synthesized according to a literature review, and subsequently, an optimization process was conducted for the fabrication process. Neat epoxy specimens were fabricated as reference specimens and subjected to flexural tests. Several integration methods for incorporating the self-healing systems into the epoxy resin were investigated. The optimal method presenting the best dispersion of the healing system was achieved by reducing the viscosity of the epoxy matrix with 10 vol % acetone solution, the addition of a microcapsule in the matrix, and homogenization at 60 °C at 100 rpm. Thermal analysis was performed in order to observe the mass loss obtained with an increasing temperature and phase changes for both poly-urea-formaldehyde (PUF)-dicyclopentadiene (DCPD) and melamine-urea-formaldehyde (MUF)-5-ethylidene-2-norbornene (ENB) systems. The thermogravimetric analysis performed for the PUF-DCPD system indicates a total loss of mass in the range of 30–500 °C of 72.604% and for the MUF-ENB system, indicates a total mass loss in the range of 30–500 °C of 74.093%. Three-point bending tests showed higher mechanical properties for PUF-DCPD (80%) than MUF-ENB (40%) compared to the neat epoxy systems. Numerical simulations were performed to obtain a better understanding of the microcapsule behavior when embedded in an epoxy matrix. Full article

One of the approaches to prolong the service lifespan of polymeric material is the development of self-healing ability by means of embedded microcapsules containing a healing agent. In this work, poly(melamine-urea-formaldehyde) (PMUF) microcapsules containing a palm oil-based alkyd were produced by polymerization of melamine resin, urea and formaldehyde that encapsulated droplets of the suspended alkyd particles. A series of spherical and free-flowing microcapsules were obtained. The chemical properties of core and shell materials were characterized by Attenuated total reflection-Fourier transform infrared spectroscopy (ATR-FTIR) and proton nuclear magnetic resonance spectroscopy (¹H-NMR). Differential scanning calorimetry (DSC) analysis showed a glass transition around −15 °C due to the alkyd, and a melting temperature at around 200 °C due to the shell. Thermogravimetric analysis (TGA) results showed that the core and shell thermally degraded within the temperature range of 200–600 °C. Field emission scanning electron microscope (FESEM) examination of the ruptured microcapsule showed smooth inner and rough outer surfaces of the shell. Flexural strength and microhardness (Vickers) of the cured epoxy compound were not affected with the incorporation of 1%–3% of the microcapsules. The viability of the healing reactions was demonstrated by blending small amounts of alkyd with epoxy and hardener at different ratios. The blends could readily cure to non-sticky hard solids at room temperature and the reactions could be verified by ATR-FTIR. Full article