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Keywords = pilot-operated solenoid valve

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9 pages, 2126 KiB  
Article
Modeling the Dynamic Behavior of a Pilot-Operated Solenoid Valve for an Ultra-High Pressure Vessel
by Jaeseong Choi, Jung Hwan Ahn and Hwa Young Kim
Appl. Sci. 2021, 11(5), 2329; https://doi.org/10.3390/app11052329 - 5 Mar 2021
Cited by 8 | Viewed by 5121
Abstract
A pilot-operated solenoid valve is used to control ultra-high pressure vessels. However, it is difficult to understand its dynamic behavior because the valve operates under ultra-high pressure conditions and the driving unit moves in a multi-step fashion in a tight hidden space. This [...] Read more.
A pilot-operated solenoid valve is used to control ultra-high pressure vessels. However, it is difficult to understand its dynamic behavior because the valve operates under ultra-high pressure conditions and the driving unit moves in a multi-step fashion in a tight hidden space. This study aims to identify the system coefficient, especially the damping coefficient, required to analyze the dynamic behavior of a solenoid driving unit. Experiments to measure the dynamic behavior of the driving unit are conducted using two laser sensors and one accelerator. The damping coefficient is estimated using Matlab Simulink, by varying the damping coefficient to match the experimental results. The obtained system coefficients are modeled as equations of motion. It is verified that the valve motion consists of two sequential movements—Phase 1 by pilot plunger and Phase 2 by main plunger, pilot plunger, and the valve initiation time is as fast as 9.9 ms. The damping coefficient of each phase is estimated 0.001 N ∙ s/mm for Phase 1, 0.004 N ∙ s/mm for Phase 2. Full article
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13 pages, 17698 KiB  
Article
A Method of Two-Stage Pressure Control Based on Multistage Orifices
by Junxia Gao, Fenghe Wu, Jun Tang and Zichun Geng
Appl. Sci. 2021, 11(2), 589; https://doi.org/10.3390/app11020589 - 8 Jan 2021
Viewed by 3345
Abstract
The interaction of pressure and flow in a hydraulic system with multiple working conditions, multiple actuators, and large flow limits action adjustment and control. Through a pilot pressure control circuit, hydraulically operated valves can adjust pressure or direction more effectively. A recent study [...] Read more.
The interaction of pressure and flow in a hydraulic system with multiple working conditions, multiple actuators, and large flow limits action adjustment and control. Through a pilot pressure control circuit, hydraulically operated valves can adjust pressure or direction more effectively. A recent study proposed a two-stage pressure control method based on multistage orifices and solenoid valves. The requirements of the number and diameter ratio of short orifices in the series to realize the two-stage pressure control were theoretically analyzed. Scheme design and experiment were carried out. The influence of structures of complex flow channel and solenoid valve on the higher or lower pilot control pressure was considered in the experiment. The method was experimentally verified and successfully applied in a turbine electrohydraulic control system with lower maintenance costs, making the system more reliable in the case of electrical failure. Research results provide insight into pilot pressure control in fluid systems using multistage orifices to achieve either higher or lower pressure. In addition, it has important guiding significance for the design of valves or engineering systems based on pilot hydraulic pressure. Full article
(This article belongs to the Section Mechanical Engineering)
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14 pages, 14458 KiB  
Article
A Study of Spill Control Characteristics of JP-8 and Conventional Diesel Fuel with a Common Rail Direct Injection System
by Seomoon Yang, Hoonyoung Moon and Changhee Lee
Energies 2017, 10(12), 2104; https://doi.org/10.3390/en10122104 - 11 Dec 2017
Cited by 9 | Viewed by 4787
Abstract
Diversification of energy sources is a key task for decreasing environmental impacts and global emission of gases. JP-8, a fuel derived from natural gas, coal, biomass, and waste plastics, is a bright prospect. JP-8 is considered a multi-source multi-purpose fuel, with several applications. [...] Read more.
Diversification of energy sources is a key task for decreasing environmental impacts and global emission of gases. JP-8, a fuel derived from natural gas, coal, biomass, and waste plastics, is a bright prospect. JP-8 is considered a multi-source multi-purpose fuel, with several applications. A preliminary characterization of the JP-8 injection rate and injection quantity behavior was investigated based on the high-pressure common rail injection system used in a heavy-duty engine. According to the spill injection and injection pressure, a trade-off trend between injection rate and injection quantity was observed. As expected, pilot injection of JP-8 aviation fuel and diesel fuel affects the spray quantity and injection evolution of the subsequent operation without pilot injection. The difference in spilling between diesel and JP-8 aviation fuel is greater than the difference in injection amount per time; in the process of controlling the injector solenoid through ECU (Electric Control Units), the oil pressure valve and the needle valve operate to a higher extent in order to maintain the diesel fuel’s injection quantity volume. It was found that the total injection quantity was decreased by adding 20% pilot injection duration. Because the pilot injection quantity causes solenoid response, loss and needle lift stroke friction loss. Full article
(This article belongs to the Section I: Energy Fundamentals and Conversion)
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19 pages, 5300 KiB  
Article
Modeling and Dynamic Analysis on the Direct Operating Solenoid Valve for Improving the Performance of the Shifting Control System
by Xiangyang Xu, Xiao Han, Yanfang Liu, Yanjing Liu and Yang Liu
Appl. Sci. 2017, 7(12), 1266; https://doi.org/10.3390/app7121266 - 5 Dec 2017
Cited by 26 | Viewed by 8834
Abstract
The dynamic characteristics and energy loss in a shifting control system is important and necessary in the performance improvement of an automatic transmission. The direct operating solenoid valve has been considered as a potential component applying in the shifting control system in vehicle. [...] Read more.
The dynamic characteristics and energy loss in a shifting control system is important and necessary in the performance improvement of an automatic transmission. The direct operating solenoid valve has been considered as a potential component applying in the shifting control system in vehicle. The previous method can solve only a specific physical field or use the test results of the magnetic force as input curve. The paper presents a numerical approach for solving the multi-domain physical problem of the valve. A precise model of the direct acting solenoid valve considering different physical field is developed. An experimental study is also performed to evaluate and confirm the simulation. Based on the model, the influences on the dynamic characteristics of the valve are analyzed by calculating forces acting on the valve. The systematic analysis of forces and energy loss characteristics are performed for three different flow conditions varying clearance height from 10 µm to 30 µm. The results demonstrate that the pressure response time can be improved with smaller clearance between the spool and the sleeve. Moreover, the leakage of the shifting control system employing the direct acting solenoid valve can be reduced by 60% compared to the conventional two-stage pilot valve in our previous product. Full article
(This article belongs to the Special Issue Power Transmission and Control in Power and Vehicle Machineries)
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