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Keywords = oxyhydrogen (HHO) gas production

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31 pages, 9985 KiB  
Article
Additively Manufactured 316L Stainless Steel: Hydrogen Embrittlement Susceptibility and Electrochemical Gas Production
by Reham Reda, Sabbah Ataya, Mohamed Ayman, Khaled Saad, Shimaa Mostafa, Gehad Elnady, Rashid Khan and Yousef G. Y. Elshaghoul
Appl. Sci. 2025, 15(11), 5824; https://doi.org/10.3390/app15115824 - 22 May 2025
Viewed by 812
Abstract
Interest in hydrogen is rapidly growing due to rising greenhouse gas emissions and the depletion of fossil fuel reserves. Additive manufacturing (AM) is extensively employed to produce high-quality components, with a strong focus on enhancing mechanical properties. The efficiency and cost-effectiveness of AM [...] Read more.
Interest in hydrogen is rapidly growing due to rising greenhouse gas emissions and the depletion of fossil fuel reserves. Additive manufacturing (AM) is extensively employed to produce high-quality components, with a strong focus on enhancing mechanical properties. The efficiency and cost-effectiveness of AM have further increased interest in its application to manufacturing components capable of withstanding demanding conditions, such as those encountered in hydrogen technology. In this study, 316L stainless steel specimens were fabricated using AM via the selective laser melting (SLM) technique. The specimens then underwent various post-processing heat treatments (PPHT). A subset of these specimens, measuring 50 × 50 × 3 mm3, was tested as electrodes in a water electrolysis cell for oxyhydrogen (HHO) gas production. The HHO gas flow rate and electrolyzer efficiency were evaluated at 60 °C under varying currents. The remaining AM specimens were evaluated for their susceptibility to hydrogen embrittlement under various hydrogen storage conditions, including testing at both room and cryogenic temperatures. Tensile and Charpy impact specimens were fabricated and tested before and after hydrogen charging. The fracture surfaces were analyzed using scanning electron microscopy (SEM) to assess the influence of hydrogen on fracture characteristics. Additionally, as-rolled stainless-steel specimens were examined for comparison with AM and PPHT 316L stainless steel. The primary objective of this study is to determine the most efficient alloy processing condition for optimal performance in each application. Results indicate that PPHT 316L stainless steel exhibits superior performance both as electrodes for HHO gas production and as a material for hydrogen storage vessels, demonstrating high resistance to hydrogen embrittlement. Full article
(This article belongs to the Section Additive Manufacturing Technologies)
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16 pages, 13874 KiB  
Article
A Predictive Approach to Optimize a HHO Generator Coupled with Solar PV as a Standalone System
by Osama Majeed Butt, Tareq Saeed, Hassan Elahi, Usman Masud, Usman Ghafoor, Hang Seng Che, Nasrudin Abd Rahim and Muhammad Shakeel Ahmad
Sustainability 2021, 13(21), 12110; https://doi.org/10.3390/su132112110 - 2 Nov 2021
Cited by 18 | Viewed by 4476
Abstract
Production of hydrogen by means of renewable energy sources is a way to eliminate dependency of the system on the electric grid. This study is based on a technique involving coupling of an oxyhydrogen (HHO) electrolyzer with solar PV to produce clean HHO [...] Read more.
Production of hydrogen by means of renewable energy sources is a way to eliminate dependency of the system on the electric grid. This study is based on a technique involving coupling of an oxyhydrogen (HHO) electrolyzer with solar PV to produce clean HHO gas as a fuel. One of objectives of this study was to develop a strategy to make the electrolyzer independent of other energy sources and work as a standalone system based on solar PV only. A DC-DC buck convertor is used with an algorithm that can track the maximum power and can be fed to the electrolyzer by PV while addressing its intermittency. The electrolyzer is considered to be an electrical load that is connected to solar PV by means of a DC-DC convertor. An algorithm is designed for this DC-DC convertor that allows maximization and control of power transferred from solar PV to the electrolyzer to produce the maximum HHO gas. This convertor is also responsible for operating the electrolyzer in its optimum operating region to avoid overheating. The DC-DC converter has been tested under simulated indoor conditions and uncontrolled outdoor conditions. Analysis of this DC-DC convertor based on maximum power tracking algorithm showed 94% efficiency. Full article
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