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Keywords = nano iron slag

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15 pages, 3345 KiB  
Article
A New Environmentally Friendly Mortar from Cement, Waste Marble and Nano Iron Slag as Radiation Shielding
by Ahmed M. El-Khatib, Mahmoud I. Abbas, Mohamed Abd Elzaher, M. Anas, Mohamed S. Abd El Moniem, Mahmoud Montasar, Ebeid Ellithy and Mahmoud T. Alabsy
Materials 2023, 16(7), 2541; https://doi.org/10.3390/ma16072541 - 23 Mar 2023
Cited by 6 | Viewed by 2267
Abstract
Improving mortar shielding properties to preserve environmental and human safety in radiation facilities is essential. Conventional cement mortars, composed of cement, water, and lime aggregate, are crucial for radiation shielding. Using recycled aggregates to produce new mortar and concrete compositions has attracted the [...] Read more.
Improving mortar shielding properties to preserve environmental and human safety in radiation facilities is essential. Conventional cement mortars, composed of cement, water, and lime aggregate, are crucial for radiation shielding. Using recycled aggregates to produce new mortar and concrete compositions has attracted the attention of several researchers. In the current study, waste marble and iron slag as aggregates are used to create novel cement mortar compositions to study the aggregate’s impact on the radiation attenuation capability of the mortar. Three mortar groups, including a control mortar (CM-Ctrl), were prepared based on cement and waste marble. The other two groups (CM-MIS, CM-NIS), contained 25% iron slag at different particle sizes as a replacement for a waste marble. The study aims to compare iron slag in their micro and nano sizes to discuss the effect of particle size on the mortar radiation capability. For this purpose, the NaI scintillation detector and radioactive point sources (241Am, 133Ba, 137Cs, 60Co, and 152Eu) were utilized to measure several shielding parameters, such as the linear attenuation coefficient (LAC), mass attenuation coefficient (MAC), half-value layer (HVL), tenth-value layer (TVL), and mean free path (MFP), for the produced mortars at different photon energies. Furthermore, the transmission electron microscope (TEM) is used to measure the particle size of the aggregates. In addition, a scanning electron microscope (SEM) is utilized to acquire the cross-section morphologies of the prepared mortars. According to our findings, mortars prepared with nano-iron slag and waste marble offered superior shielding capabilities than mortars containing natural sand or fine crushed stone. The nano iron slag mortar can be utilized in place of typical sand mortar for applications as rendering or plastering materials for building medical diagnostic and CT scanner rooms, due to its improved shielding abilities. Full article
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10 pages, 41326 KiB  
Article
Desulfurization of Cu–Fe Alloy Obtained from Copper Slag and the Effect on Form of Copper in Alloy
by Baojing Zhang, Peizhong Feng and Tingan Zhang
Materials 2022, 15(15), 5110; https://doi.org/10.3390/ma15155110 - 22 Jul 2022
Cited by 1 | Viewed by 1996
Abstract
In order to realize the high-value utilization of copper slag, a process for preparing Cu–Fe alloy through the reduction of copper slag is proposed. The sulfur in the alloy exists in the form of matte inclusions, which is different from sulfur in molten [...] Read more.
In order to realize the high-value utilization of copper slag, a process for preparing Cu–Fe alloy through the reduction of copper slag is proposed. The sulfur in the alloy exists in the form of matte inclusions, which is different from sulfur in molten iron. The reaction of CaO with Cu2S is difficult. It is necessary to add a reducing agent to promote desulfurization. To avoid the introduction of other elements, Fe–Mn and CaC2 additions were used as desulfurizers for the desulfurization of Cu–Fe alloy. The thermodynamics of the desulfurization reaction were calculated and the experimental process was studied. It was found that the Gibbs free energy of desulfurization reactions was negative for Fe–Mn and that CaC2 can reduce the sulfur in the alloy to 0.0013% and 0.0079%, respectively. The desulfurization process affected the shape of copper in the alloy. Part of copper in this alloy exists in the form of nano-copper spheres, and the size of the spheres is found to increase after desulfurization. Reducing agents can facilitate the desulfurization process of stable sulfides. Full article
(This article belongs to the Topic Recent Advances in Metallurgical Extractive Processes)
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17 pages, 5876 KiB  
Article
Glass-Ceramic Materials Obtained by Sintering of Vitreous Powders from Industrial Waste: Production and Properties
by Diana M. Ayala Valderrama, Jairo A. Gómez Cuaspud, Nicoletta Taniolo and Aldo R. Boccaccini
Constr. Mater. 2021, 1(1), 63-79; https://doi.org/10.3390/constrmater1010004 - 10 May 2021
Cited by 5 | Viewed by 7108
Abstract
Glass-ceramics are advanced inorganic silicate materials that can be obtained by sintering glass powders using a careful temperature control to result in the densification, nucleation, and crystallization of the material. In the current work, three different samples were obtained starting from amorphous silicate [...] Read more.
Glass-ceramics are advanced inorganic silicate materials that can be obtained by sintering glass powders using a careful temperature control to result in the densification, nucleation, and crystallization of the material. In the current work, three different samples were obtained starting from amorphous silicate materials derived from mixtures of metallurgical slag, coal fly ash, and glass cullet, mixed in different proportions. The as-received waste samples were heat-treated to high temperatures to achieve complete melting at 1200, 1300, and 1400 °C for two hours, performing a rapid cooling in order to yield an amorphous material (glass). The obtained frit was ball-milled to a powder, which was then cold pressed to obtain compact pellets. The thermal treatment of pellets was carried out at 800–1100 °C for 2 h followed by a cooling rate of 10 °C/min to obtain the final glass-ceramics. The microstructure of samples was evaluated with scanning electron microscopy (SEM), which showed heterogeneous conglomerates and clusters of ~20 microns. The formation of crystalline phases was corroborated by means of X-ray diffraction (XRD) analysis, showing the presence of anorthite in all samples. Depending on the sample composition, other crystalline phases such as augite, enstatite, and diopside were detected. Using the Debye–Scherrer equation, it was possible to find the average size of the nano-crystalline domains. The quantification of the non-crystalline or amorphous fraction was also performed. Additionally, the density and porosity of the materials were calculated using the procedures defined in the ASTM C373 and ASTM C20 standards, measuring density values in the range 2.2–3.1 g·cm−3. The apparent porosity was approx. 33% in the three materials. Raman spectroscopy analysis showed characteristic signals associated with crystalline phases containing alumina, silica, iron, and calcium. Overall, the study confirmed the possibility of obtaining glass-ceramics with fine (nanometric) crystal sizes from a combination of silicate waste and the capability of modifying the crystalline composition by changing the proportions of the different wastes in the initial formulations. Full article
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