Search Results (3)

The general spray gun is used for industrial large-area spraying, and there is less demand for different pressures and the accuracy of spraying pressure, so mechanical pressure regulators are mostly used. However, as the demand for artistic innovation continues to grow, it promotes the advent of the micro spray gun. The micro spray gun is currently commonly known as an airbrush. The micro spray gun is mainly used for fine drawing, so it must provide different pressures with high precision pressures, but the existing mechanical regulators cannot meet this requirement. For these unmet requirements, this study proposed a solution for PID (proportional-integral-derivative) control micro spray gun system. The results showed that the PID control could effectively provide various stable output pressures of the micro spray gun. The pressure-varying range of 30 kPa could rapidly return to the target value in 10 s (the usual spraying time). The proposed solution then presents better spraying effects. Full article

Water treatment plants include a set of pumping stations, and their mechanical components experience various wear modes. In order to combat wear, the mechanical components of the pumps are coated with various types of wear resistant coatings. In this research, AMDRY 1371 (Mo–NiCrFeBSiC) coatings were deposited with the atmospheric plasma spray (APS) method on parallelepipedal steel samples manufactured from a worn sleeve of a multistage vertical irrigation pump. In order to find an optimum thickness of AMDRY 1371 coatings, the samples were coated with five, seven and nine passes (counted as return passes of the APS gun). Mechanical properties of the coating (microhardness and Young’s modulus) were determined by micro-indentation tests. An AMSLER tribometer was used to investigate the wear resistance and wear modes of the coated samples in dry conditions. A mean coefficient of friction (CoF) of around 0.3 was found for all the samples, but its evolution during the one hour of the test and also the final wear volumes and wear rates depended on the thickness of the coating. To estimate the roughness of the surfaces and the wear volumes, measurements were carried out on a Taylor Hobson profilometer. In order to understand the nature and evolution of wear of coatings of various thicknesses, the unworn and worn surfaces of the coated samples were analyzed by scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), and X-ray diffraction (XRD). The wear modes of the coatings were studied, emphasizing the coating removal process for each sample. According to our results, for each dry friction application, there is an optimum value of the thickness of the coating, depending on the running conditions. Full article

The detonation gun sprayed Fe-Al type coatings as an alternative for austenitic valve steel, were investigated using two different methods of testing corrosion resistance. High temperature, 10-hour isothermal oxidation experiments at 550, 750, 950 and 1100 °C show differences in the oxidation behavior of Fe-Al type coatings under air atmosphere. The oxide layer ensures satisfying oxidation resistance, even at 950 and 1100 °C. Hematite, α-Al₂O₃ and metastable alumina phases were noticed on the coatings top surface, which preserves its initial thickness providing protection to the underlying substrate. In general, only negligible changes of the phase composition of the coatings were noticed with simultaneous strengthening controlled in the micro-hardness measurements, even after 10-hours of heating at 1100 °C. On the other hand, the electrochemical corrosion tests, which were carried out in 200 ppm Cl⁻ (NaCl) and pH ~4 (H₂SO₄) solution to simulate the acid-rain environment, reveal higher values of the breakdown potential for D-gun sprayed Fe-Al type coatings than the ones for the bulk Fe-Al type alloy and Cr21Mn9Ni4 austenitic valve steel. This enables these materials to be used in structural and multifunctional applications in aggressive environments, including acidic ones. Full article