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Keywords = liquid phase formation capacity of sinter

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22 pages, 5307 KiB  
Article
Co-Sintering of Li1.3Al0.3Ti1.7(PO4)3 and LiFePO4 in Tape-Casted Composite Cathodes for Oxide Solid-State Batteries
by Jean Philippe Beaupain, Katja Waetzig, Henry Auer, Nicolas Zapp, Kristian Nikolowski, Mareike Partsch, Mihails Kusnezoff and Alexander Michaelis
Batteries 2023, 9(11), 543; https://doi.org/10.3390/batteries9110543 - 2 Nov 2023
Cited by 3 | Viewed by 4165
Abstract
Solid-state batteries (SSBs) with Li-ion conductive electrolytes made from polymers, thiophosphates (sulfides) or oxides instead of liquid electrolytes have different challenges in material development and manufacturing. For oxide-based SSBs, the co-sintering of a composite cathode is one of the main challenges. High process [...] Read more.
Solid-state batteries (SSBs) with Li-ion conductive electrolytes made from polymers, thiophosphates (sulfides) or oxides instead of liquid electrolytes have different challenges in material development and manufacturing. For oxide-based SSBs, the co-sintering of a composite cathode is one of the main challenges. High process temperatures cause undesired decomposition reactions of the active material and the solid electrolyte. The formed phases inhibit the high energy and power density of ceramic SSBs. Therefore, the selection of suitable material combinations as well as the reduction of the sintering temperatures are crucial milestones in the development of ceramic SSBs. In this work, the co-sintering behavior of Li1.3Al0.3Ti1.7(PO4)3 (LATP) as a solid electrolyte with Li-ion conductivity of ≥0.38 mS/cm and LiFePO4 with a C-coating (LFP) as a Li-ion storage material (active material) is investigated. The shrinkage behavior, crystallographic analysis and microstructural changes during co-sintering at temperatures between 650 and 850 °C are characterized in a simplified model system by mixing, pressing and sintering the LATP and LFP and compared with tape-casted composite cathodes (d = 55 µm). The tape-casted and sintered composite cathodes were infiltrated by liquid electrolyte as well as polyethylene oxide (PEO) electrolyte and electrochemically characterized as half cells against a Li metal anode. The results indicate the formation of reaction layers between LATP and LFP during co-sintering. At Ts > 750 °C, the rhombohedral LATP phase is transformed into an orthorhombic Li1.3+xAl0.3−yFex+yTi1.7−x(PO4)3 (LAFTP) phase. During co-sintering, Fe3+ diffuses into the LATP phase and partially occupies the Al3+ and Ti4+ sites of the NASICON structure. The formation of this LAFTP leads to significant changes in the electrochemical properties of the infiltrated composite tapes. Nevertheless, a high specific capacity of 134 mAh g−1 is measured by infiltrating the sintered composite tapes with liquid electrolytes. Additionally, infiltration with a PEO electrolyte leads to a capacity of 125 mAh g−1. Therefore, the material combination of LATP and LFP is a promising approach to realize sintered ceramic SSBs. Full article
(This article belongs to the Special Issue Recent Progress in All-Solid-State Lithium Batteries)
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13 pages, 1959 KiB  
Review
Research Progress of Intelligent Ore Blending Model
by Yifan Li, Bin Wang, Zixing Zhou, Aimin Yang and Yunjie Bai
Metals 2023, 13(2), 379; https://doi.org/10.3390/met13020379 - 13 Feb 2023
Cited by 10 | Viewed by 3565
Abstract
The iron and steel industry has made an important contribution to China’s economic development, and sinter accounts for 70–80% of the blast furnace feed charge. However, the average grade of domestic iron ore is low, and imported iron ore is easily affected by [...] Read more.
The iron and steel industry has made an important contribution to China’s economic development, and sinter accounts for 70–80% of the blast furnace feed charge. However, the average grade of domestic iron ore is low, and imported iron ore is easily affected by transportation and price. The intelligent ore blending model with an intelligent algorithm as the core is studied. It has a decisive influence on the development of China’s steel industry. This paper first analyzes the current situation of iron ore resources, the theory of sintering ore blending, and the difficulties faced by sintering ore blending. Then, the research status of the neural network algorithms, genetic algorithms, and particle swarm optimization algorithms in the intelligent ore blending model is analyzed. On the basis of the neural network algorithm, genetic algorithm and particle swarm algorithm, linear programming method, stepwise regression analysis method, and partial differential equation are adopted. It can optimize the algorithm and make the model achieve better results, but it is difficult to adapt to the current complex situation of sintering ore blending. From the sintering mechanism, sintering foundation characteristics, liquid phase formation capacity of the sinter, and the influencing factors of sinter quality were studied, it can carry out intelligent ore blending more accurately and efficiently. Finally, the research of intelligent sintering ore blending model has been prospected. On the basis of sintering mechanism research, combined with an improved intelligent algorithm. An intelligent ore blending model with raw material parameters, equipment parameters, and operating parameters as input and physical and metallurgical properties of the sinter as output is proposed. Full article
(This article belongs to the Special Issue Big Data of Steel and Low Carbon Intelligent Smelting)
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