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Keywords = hock rearrangement

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13 pages, 1945 KiB  
Article
Comparative Analysis of Bio- and Chemo-Catalysts for the Synthesis of Flavour Compound Hexanal from Linoleic Acid
by Jan Drönner, Valentin Gala Marti, Simone Bandte, Anna Coenen, Ulrich Schörken and Matthias Eisenacher
Reactions 2023, 4(3), 518-530; https://doi.org/10.3390/reactions4030031 - 18 Sep 2023
Cited by 1 | Viewed by 1967
Abstract
Hexanal, hexenal, nonenal and their corresponding alcohols are used as green notes in the fragrance and flavour industry. The production of bio-based hexanal starts from linoleic acid, which can be obtained from sunflower or safflower oil. The biocatalytic process utilizes C13-specific [...] Read more.
Hexanal, hexenal, nonenal and their corresponding alcohols are used as green notes in the fragrance and flavour industry. The production of bio-based hexanal starts from linoleic acid, which can be obtained from sunflower or safflower oil. The biocatalytic process utilizes C13-specific lipoxygenase (LOX) for hydroperoxidation and consecutive splitting with hydroperoxide lyase (HPL). In this study, we investigated the chemical splitting of the LOX product 13-HPODE in comparison to HPL catalysis. In addition, 13-HPODE was synthesized using enriched linoleic acid from safflower oil. Varying amounts of soybean flour suspension as a source of LOX yielded up to 60% HPODE with a regioselectivity of 92% towards 13-HPODE. Using low-toxicity Lewis acids like AlCl3 and ZrCl4, cleavage of the produced 13-HPODE was possible. A maximum hexanal yield of 22.9% was reached with AlCl3 under mild reaction conditions, though product degradation was an interfering process. Comparative trials with N-terminal truncated HPL from papaya revealed hexanal recovery within a comparable range. Additionally, we successfully demonstrated the viability of Hock rearrangement of 13-HPODE through heterogeneous catalysts. Notably, Beta zeolite and Montmorillonite K10 exhibited a turnover frequency (TOF) on par with common heterogeneous catalysts employed in industrial processes. Full article
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9 pages, 2286 KiB  
Communication
High-Temperature-Treated LTX Zeolites as Heterogeneous Catalysts for the Hock Cleavage
by Jan Drönner, Karim Bijerch, Peter Hausoul, Regina Palkovits and Matthias Eisenacher
Catalysts 2023, 13(1), 202; https://doi.org/10.3390/catal13010202 - 15 Jan 2023
Cited by 1 | Viewed by 2981
Abstract
Hydroxybenzene, commonly known as phenol, is one of the most important organic commodity chemicals. To produce phenol, the cumene process is the most used process worldwide. A crucial step in this process is the Hock rearrangement, which has a major impact on the [...] Read more.
Hydroxybenzene, commonly known as phenol, is one of the most important organic commodity chemicals. To produce phenol, the cumene process is the most used process worldwide. A crucial step in this process is the Hock rearrangement, which has a major impact on the overall cumene consumption rate and determines the safety level of the process. The most used catalyst for the cleavage of cumene hydroperoxide (CHP) is sulfuric acid. Besides its strong corrosive property, which increases plant investment costs, it also requires neutralization after the decomposition step to prevent side reactions. In this study, we show that high-temperature-treated Linde Type X (LTX) zeolites exhibit a high activity for the peroxide cleavage step. In addition, the structure–activity relationship responsible for this good performance in the reaction system of the HOCK rearrangement was investigated. XRPD analyses revealed the formation of a new phase after temperature treatment above 900 °C. The Si/Al ratio determined by EDX suggested the formation of extra-framework aluminum, which was confirmed by solid-state NMR analysis. The newly formed extra-framework aluminum was found to be responsible for the high catalytic activity. BET analyses showed that the surface area drops at higher calcination temperatures. This leads to a lower catalytic activity for most known reactions. However, for this study, no decrease in activity has been observed. The newfound material shows extraordinarily high activity as a catalyst in the HOCK cleavage and has the potential to be a heterogeneous alternative to sulfuric acid for this reaction. Full article
(This article belongs to the Special Issue Heterogeneous Catalysis in Green Chemistry II)
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9 pages, 1165 KiB  
Review
Solid Acid Catalysts for the Hock Cleavage of Hydroperoxides
by Jan Drönner, Peter Hausoul, Regina Palkovits and Matthias Eisenacher
Catalysts 2022, 12(1), 91; https://doi.org/10.3390/catal12010091 - 14 Jan 2022
Cited by 13 | Viewed by 6193
Abstract
The oxidation of cumene and following cleavage of cumene hydroperoxide (CHP) with sulfuric acid (Hock rearrangement) is still, by far, the dominant synthetic route to produce phenol. In 2020, the global phenol market reached a value of 23.3 billion US$ with a projected [...] Read more.
The oxidation of cumene and following cleavage of cumene hydroperoxide (CHP) with sulfuric acid (Hock rearrangement) is still, by far, the dominant synthetic route to produce phenol. In 2020, the global phenol market reached a value of 23.3 billion US$ with a projected compound annual growth rate of 3.4% for 2020–2025. From ecological and economical viewpoints, the key step of this process is the cleavage of CHP. One sought-after way to likewise reduce energy consumption and waste production of the process is to substitute sulfuric acid with heterogeneous catalysts. Different types of zeolites, silicon-based clays, heteropoly acids, and ion exchange resins have been investigated and tested in various studies. For every type of these solid acid catalysts, several materials were found that show high yield and selectivity to phenol. In this mini-review, first a brief introduction and overview on the Hock process is given. Next, the mechanism, kinetics, and safety aspects are summarized and discussed. Following, the different types of heterogeneous catalysts and their performance as catalyst in the Hock process are illustrated. Finally, the different approaches to substitute sulfuric acid in the synthetic route to produce phenol are briefly concluded and a short outlook is given. Full article
(This article belongs to the Special Issue Heterogeneous Catalysis in Green Chemistry)
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21 pages, 4369 KiB  
Article
New Insights on the Oxidation of Unsaturated Fatty Acid Methyl Esters Catalyzed by Niobium(V) Oxide. A Study of the Catalyst Surface Reactivity
by Christian Marcelo Paraguassú Cecchi, Darí Cesarín-Sobrinho, Aurélio Baird Buarque Ferreira and José Carlos Netto-Ferreira
Catalysts 2018, 8(1), 6; https://doi.org/10.3390/catal8010006 - 3 Jan 2018
Cited by 15 | Viewed by 6826
Abstract
The catalytic properties of niobium(V) oxide (Nb2O5-CBMN) of different grades: amorphous, optical and ultra-pure, untreated or heat-treated at 400, 500, 700 and 900 °C were studied, before and after interaction with H2O2, by in situ [...] Read more.
The catalytic properties of niobium(V) oxide (Nb2O5-CBMN) of different grades: amorphous, optical and ultra-pure, untreated or heat-treated at 400, 500, 700 and 900 °C were studied, before and after interaction with H2O2, by in situ Raman, FTIR-ATR and diffuse reflectance UV-Visible spectroscopy. The presence of different reaction sites for NbO7 and NbO8 type systems, which are directly related to surface defects present in different states of crystallization, were fully characterized. The reactivity of different catalysts obtained from niobium(V) oxide was investigated, using the oxidation of methyl linoleate in the presence of hydrogen peroxide as probe reaction. The reaction was followed by GC-MS, as well as by 1H and 13C NMR spectrometry and the dominant product was 9-oxo-nonanoic acid methyl ester. A reaction mechanism related to an auto-oxidation process must be occurring, leading initially to the formation of hydroperoxides, which decompose rapidly via Hock-type rearrangement, leading to the formation of aldehydes. Full article
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