Search Results (2)

Based on the two-fluid model, a three-zone drag model was developed, and the kinetic theory of granular flows and the Schneiderbauer solids wall boundary model were modified to establish a new three-dimensional (3D) unsteady mathematical model for high-pressure dense-phase pneumatic conveying in horizontal pipe. With this mathematical model, the influence of the three frictional stress models, namely Dartevelle frictional stress model, Srivastava and Sundaresan frictional stress model, and the modified Berzi frictional stress model, on the simulation result was explored. The simulation results showed that the three frictional stress models accurately predicted the pressure drop and its variations with supplementary gas in the horizontal pipe, with relative errors ranging from −4.91% to +7.60%. Moreover, the predicted solids volume fraction distribution in the cross-section of the horizontal pipe using these frictional stress models exhibited good agreement with the electrical capacitance tomography (ECT) images. Notably, the influence of the three frictional stress models on the simulation results was predominantly observed in the transition region and deposited region. In the deposited region, stronger frictional stress resulting in lower solids volume fraction and a higher pressure drop in the horizontal pipe were observed. Among the three frictional stress models, the simulation results with the modified Berzi frictional stress model aligned better with the experimental data. Therefore, the modified Berzi frictional stress model is deemed more suitable for simulating high-pressure dense-phase pneumatic conveying in horizontal pipe. Full article

Pneumatic conveying is a vital technology for delivering bulk solids, powders, and granular materials in various industries. Significant advances in pneumatic conveying technology have occurred in recent years, spurred by the demand for sustainable and energy-efficient industrial processes. This paper explores the current advances in pneumatic conveying technology and their implications for the industry. First, the principles of pneumatic conveying are discussed. Then, two significant advances in pneumatic conveying technology are highlighted. Schenck Process, for example, has created the Enhanced Dilute Phase Pneumatic Conveying (EDIP) system, the E-Finity continuous dense phase system, and high-pressure systems utilizing Lontra’s LP2 Compressor Blower. Second, Palamatic Process provides dense-phase vacuum conveying cyclones as well as powder pumps for nonabrasive dense-phase vacuum conveying. Several research gaps in pneumatic conveying technology are identified in the paper, including the integration of artificial intelligence and machine learning, the optimization of multiphase flow behavior, energy efficiency and sustainability, material degradation, and particle damage, handling of cohesive and difficult-to-convey materials, scale-up and design optimization, and real-time monitoring and control systems. The future outlook highlights the potential of sustainable practices to advance pneumatic conveying technology further. The integration of these technologies can lead to improved performance, energy efficiency, and sustainability in pneumatic conveying systems. Full article