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Keywords = fluidised bed heat exchanger

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28 pages, 3881 KB  
Review
A Review of Thermochemical Energy Storage Systems for District Heating in the UK
by Sarah Roger-Lund, Jo Darkwa, Mark Worall, John Calautit and Rabah Boukhanouf
Energies 2024, 17(14), 3389; https://doi.org/10.3390/en17143389 - 10 Jul 2024
Cited by 6 | Viewed by 2969
Abstract
Thermochemical energy storage (TCES) presents a promising method for energy storage due to its high storage density and capacity for long-term storage. A combination of TCES and district heating networks exhibits an appealing alternative to natural gas boilers, particularly through the utilisation of [...] Read more.
Thermochemical energy storage (TCES) presents a promising method for energy storage due to its high storage density and capacity for long-term storage. A combination of TCES and district heating networks exhibits an appealing alternative to natural gas boilers, particularly through the utilisation of industrial waste heat to achieve the UK government’s target of Net Zero by 2050. The most pivotal aspects of TCES design are the selected materials, reactor configuration, and heat transfer efficiency. Among the array of potential reactors, the fluidised bed emerges as a novel solution due to its ability to bypass traditional design limitations; the fluidised nature of these reactors provides high heat transfer coefficients, improved mixing and uniformity, and greater fluid-particle contact. This research endeavours to assess the enhancement of thermochemical fluidised bed systems through material characterisation and development techniques, alongside the optimisation of heat transfer. The analysis underscores the appeal of calcium and magnesium hydroxides for TCES, particularly when providing a buffer between medium-grade waste heat supply and district heat demand. Enhancement techniques such as doping and nanomaterial/composite coating are also explored, which are found to improve agglomeration, flowability, and operating conditions of the hydroxide systems. Furthermore, the optimisation of heat transfer prompted an evaluation of heat exchanger configurations and heat transfer fluids. Helical coil heat exchangers are predominantly favoured over alternative configurations, while various heat transfer fluids are considered advantageous depending on TCES material selection. In particular, water and synthetic liquids are compared according to their thermal efficiencies and performances at elevated operating temperatures. Full article
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24 pages, 1507 KB  
Article
Modelling of Powder Removal for Additive Manufacture Postprocessing
by Andrew Roberts, Recep Kahraman, Desi Bacheva and Gavin Tabor
J. Manuf. Mater. Process. 2021, 5(3), 86; https://doi.org/10.3390/jmmp5030086 - 6 Aug 2021
Cited by 3 | Viewed by 3757
Abstract
A critical challenge underpinning the adoption of Additive Manufacture (AM) as a technology is the postprocessing of manufactured components. For Powder Bed Fusion (PBF), this can involve the removal of powder from the interior of the component, often by vibrating the component to [...] Read more.
A critical challenge underpinning the adoption of Additive Manufacture (AM) as a technology is the postprocessing of manufactured components. For Powder Bed Fusion (PBF), this can involve the removal of powder from the interior of the component, often by vibrating the component to fluidise the powder to encourage drainage. In this paper, we develop and validate a computational model of the flow of metal powder suitable for predicting powder removal from such AM components. The model is a continuum Eulerian multiphase model of the powder including models for the granular temperature; the effect of vibration can be included through appropriate wall boundaries for this granular temperature. We validate the individual sub-models appropriate for AM metal powders by comparison with in-house and literature experimental results, and then apply the full model to a more complex geometry typical of an AM Heat Exchanger. The model is shown to provide valuable and accurate results at a fraction of the computational cost of a particle-based model. Full article
(This article belongs to the Special Issue Metal Additive Manufacturing and Its Post Processing Techniques)
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20 pages, 17964 KB  
Article
FP-TES: A Fluidisation-Based Particle Thermal Energy Storage, Part I: Numerical Investigations and Bulk Heat Conductivity
by David Wünsch, Verena Sulzgruber, Markus Haider and Heimo Walter
Energies 2020, 13(17), 4298; https://doi.org/10.3390/en13174298 - 19 Aug 2020
Cited by 6 | Viewed by 2534
Abstract
Renewables should become more continuously available, reliable and cost-efficient to manage the challenges caused by the energy transition. Thus, analytic and numerical investigations for the layout of a pilot plant of a concept called Fluidisation-Based Particle Thermal Energy Storage (FP-TES)—a highly flexible, short- [...] Read more.
Renewables should become more continuously available, reliable and cost-efficient to manage the challenges caused by the energy transition. Thus, analytic and numerical investigations for the layout of a pilot plant of a concept called Fluidisation-Based Particle Thermal Energy Storage (FP-TES)—a highly flexible, short- to long-term fluidised bed regenerative heat storage utilising a pressure gradient for hot powder transport, and thus enabling minimal losses, high energy densities, compact construction and countercurrent heat exchange—are presented in this article. Such devices in decentralised set-up—being included in energy- and especially heat-intensive industries, storing latent or sensible heat or power-to-heat to minimise losses and compensate fluctuations—can help to achieve the above-stated goals. Part I of this article is focused on geometrical and fluidic design via numerical investigations utilising Computational Particle Fluid Dynamics (CPFD). In the process a controlled transient simulation method called co-simulation of FP-TES is developed forming the basis for test bench design and execution of further co-simulation. Within this process an advanced design of rotational symmetric hoppers with additional baffles in the heat exchanger (HEX) and internal pipes to stabilise the particle mass flow is developed. Moreover, a contribution bulk heat conductivity is presented to demonstrate low thermal losses and limited needs for thermal insulation by taking into account the thermal insulation of the outer layer of the hopper. Full article
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