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Keywords = downhole electric heater

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15 pages, 3093 KiB  
Article
Prediction of Temperature and Viscosity Profiles in Heavy-Oil Producer Wells Implementing a Downhole Induction Heater
by Javier Ramírez, Alexander Zambrano and Nicolás Ratkovich
Processes 2023, 11(2), 631; https://doi.org/10.3390/pr11020631 - 18 Feb 2023
Cited by 3 | Viewed by 4139
Abstract
Very high viscosity significantly impacts the mobility of heavy crude oil representing difficulties in production and a decrease in the well’s efficiency. Downhole electric heating delivers a uniform injection of heat to the fluid and reservoir, resulting in a substantial decrease in dynamic [...] Read more.
Very high viscosity significantly impacts the mobility of heavy crude oil representing difficulties in production and a decrease in the well’s efficiency. Downhole electric heating delivers a uniform injection of heat to the fluid and reservoir, resulting in a substantial decrease in dynamic viscosity due to its exponential relationship with temperature and a drop in frictional losses between the production zone and the pump intake. Therefore, this study predicts temperature and viscosity profiles in heavy oil-production wells implementing a downhole induction heater employing a simplified CFD model. For the development of the research, the geometry model was generated in CAD software based on the geometry provided by the BCPGroup and simulated in specialized CFD software. The model confirmed a 46.1% effective decrease of mean 12° API heavy-oil dynamic viscosity compared with simulation results without heating. The developed model was validated with experimental data provided by the BCPGroup, obtaining an excellent agreement with 0.8% and 15.69% mean error percentages for temperature and viscosity, respectively. Furthermore, CFD results confirmed that downhole electrical induction heating is an effective method for reducing heavy-oil dynamic viscosity; however, thermal effects in the reservoir due to heat penetration were insignificant. For this study, the well will remain stimulated. Full article
(This article belongs to the Topic Enhanced Oil Recovery Technologies, 2nd Volume)
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12 pages, 4070 KiB  
Article
Heat Transfer Performance of a Downhole Electric Tubular Resistive Heater
by Yu Chen, Hao Zeng, Jianli Wang, Haoran Chen and Jianjun Zhu
Appl. Sci. 2022, 12(19), 9508; https://doi.org/10.3390/app12199508 - 22 Sep 2022
Cited by 4 | Viewed by 2367
Abstract
A downhole electric tubular resistive heater is proposed for the oil-shale in situ resorting. After flowing through a set of heating tubes, the outlet temperature and the flow rate of the injected gas can be conveniently adjusted to match the requirement of the [...] Read more.
A downhole electric tubular resistive heater is proposed for the oil-shale in situ resorting. After flowing through a set of heating tubes, the outlet temperature and the flow rate of the injected gas can be conveniently adjusted to match the requirement of the pyrolysis temperature of the oil shale. The calculation demonstrates the effects of the inner diameter, the length of the heating tube, and the inlet flow rate on the heat transfer performance of the electric heater. It was found that, compared with the armored electric heaters, even with a small inject flow rate of 5 Nm3/min, the convective heat transfer coefficient of the inner flow exceeds 300 W/m2 K, resulting in a much smaller thermal resistance. The outlet temperature of the heating gas can conveniently reach up to 900 °C with the absence of the complex structure of enhanced fins. Though the pressure loss is relatively larger under a high flow rate, the comprehensive index is still 40% higher, indicating that the present tubular electric heater is a promising candidate to deal with complex downhole conditions. Full article
(This article belongs to the Special Issue Modeling and Numerical Simulations in Petroleum Engineering)
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17 pages, 4709 KiB  
Article
Effects of Packer Locations on Downhole Electric Heater Performance: Experimental Test and Economic Analysis
by Wei Guo, Zhendong Wang, Youhong Sun, Xiaoshu Lü, Yuan Wang, Sunhua Deng and Qiang Li
Energies 2020, 13(2), 377; https://doi.org/10.3390/en13020377 - 13 Jan 2020
Cited by 8 | Viewed by 3136
Abstract
A downhole electric heater, which reduces heat loss along a heat insulation pipe, is a key apparatus used to ignite oil shale underground. Downhole heaters working together with packers can improve the heating efficiency of high-temperature gases, while different packer locations will directly [...] Read more.
A downhole electric heater, which reduces heat loss along a heat insulation pipe, is a key apparatus used to ignite oil shale underground. Downhole heaters working together with packers can improve the heating efficiency of high-temperature gases, while different packer locations will directly affect the external air temperature of the heater shell and, subsequently, the performance and total cost of the downhole heaters. A device was developed to simulate the external conditions of heater shells at different packer locations. Then, the effects of external air temperature on the performance of a downhole heater with pitches of 50, 160, and 210 mm were experimentally studied. In the test, results indicated that the heater with a packer at its outlet had an accelerated heating rate in the initial stage and decreased temperature in the final stage. Additionally, the lowest heating rod surface temperature and highest comprehensive performance were achieved with minimal irreversible loss and lower total cost when using a downhole electric heater with a packer set at its outlet. In addition, the downhole electric heater with a helical pitch of 50 mm and a packer at its outlet was more effective than other schemes in the high Reynolds number region. These findings are beneficial for shortening the oil production time in oil shale in situ pyrolysis and heavy oil thermal recovery. Full article
(This article belongs to the Section D: Energy Storage and Application)
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