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It is known that the meso- and microstructures of metals determine the physical, mechanical and operational properties of their final products. Scientific and technological progress of recent decades has given impetus to the elaboration and use of models capable of describing the evolving structure of materials. The most promising are multilevel models that include internal variables and are based on physical theories of elastoplasticity (elastoviscoplasticity). This paper presents the structure and basic relationships of a three-level (macro-, meso-1 and meso-2 levels) elastoviscoplastic model. The developed model operates on such internal variables as dislocation densities on slip systems, barriers on split dislocations and sources of edge dislocations. The model describes the mechanisms of production, annihilation, formation of barriers and sources of dislocations. The law of hardening directly takes into account the densities of dislocations and barriers. The mechanism of inelastic deformation is the gliding of edge dislocations along slip systems. Special emphasis is placed on the influence of split dislocations (prone to forming hard Lomer–Cottrell and Hirth barriers) on the deformation of the material. The model is used to describe the behavior of an elastoviscoplastic polycrystalline aggregate with an FCC lattice. Geometric nonlinearity is taken into account by utilizing decomposition of the crystallite motion into quasi-rigid and deformation components. For this purpose, a rigid moving coordinate system for the crystal lattice is introduced. Examples of the application of the model for analyzing the simple and complex deformation mechanisms of materials with different stacking fault energies and, consequently, with different tendencies toward the decomposition of dislocations and barrier formation are given. Full article

The development of new technologies for thethermomechanical processing of metals and the improvement of the existing ones would be unattainable without the use of mathematical models. The physical and mechanical properties of alloys and the performance characteristics of the products made of these alloys are generally determined by the microstructure of materials. In real manufacturing processes, the deformation of metals and alloys occurs when they undergo complex (non-proportional) loading. Under these conditions, the formation of defect substructures, which do not happen at simple (proportional) loading, can take place. This is due to the occurrence of a great number of slip systems activated under loading along complex strain paths, which leads, for instance, to the more intense formation of barriers of different types, including barriers on split dislocations. In these processes, the formation and annihilation of dislocations proceed actively. In this paper, we present a three-level mathematical model that is based on an explicit description of the evolution dislocations density and the formation of dislocations barriers. The model is intended for the description of arbitrary complex loads with an emphasis on complex cyclic deformation.The model is composed of macrolevel (a representative macrovolume of the material that can be considered as an integration point in the finite-element modeling of real constructions), and mesolevel-1 (description of the mechanical response of a crystallite) and mesolevel-2 (description of the defect structure evolution in a crystallite) submodels. Using the model, we have performed a series of numerical experiments on simple and complex, monotonic and cyclic deformations of materials with different stacking fault energies, analyzed the evolution of defect densities, and analyzed the challenges of a relationship between the complexity of loading processes at a macrolevel and the activation of slip systems at low scale levels. Full article